Magura HS33 Owner's Manual

Magura HS33 Owner's Manual

Hydraulic rim brake
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HS 33 · HS 11

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Summary of Contents for Magura HS33

  • Page 1 wner s manual HS 33 · HS 11...
  • Page 3: Table Of Contents

    Ontents iagrams ntrODuCtiOn Preface........12 Legend........12 eChniCal peCifiCatiOns Specifications.....13 Dimensions......13 afety Intended.use.......14 Basic.safety.instructions..14 nstallatiOn Fit.the.brake......16 General......... Installing.brake.lever.... Installing.brake.cylinders..Adjusting.brake.cylinders..Adjusting.the.quick.release. skewer........Installing.the.brake.booster. . Shortening.brake.hose..Adjusting.the.brake.levers..n the mOve Prior.to.your.first.ride..19 Before.each.ride.
  • Page 4 iagrams THE PASSION PEOPLE...
  • Page 5 iagrams 4 N·m (35 lbf·in) max.
  • Page 6 iagrams HS 11 HS 33 THE PASSION PEOPLE...
  • Page 7 iagrams 6 N·m (53 lbf·in) max. 6 N·m (53 lbf·in) max. ~12 mm 8 mm...
  • Page 8 iagrams 8 mm ~5 mm 4 N·m (35 lbf·in) max. HS 11 HS 33 THE PASSION PEOPLE...
  • Page 9 iagrams CLOSED OPEN 4,5 N·m (40 lbf·in) max. HS 11 HS 33...
  • Page 10 iagrams 1 mm min. ! CLIC ! 8 mm 4 N·m (35 lbf·in) max. THE PASSION PEOPLE...
  • Page 11 iagrams HS 11 HS 33 8 mm 0,5 N·m (4 lbf·in) max. 4 N·m (35 lbf·in) max. HS 11 HS 33 0,5 N·m (4 lbf·in) max.
  • Page 12: Ntroduction Preface

    This notice warns you about the risk of material or environmental fatal accidents. damage. You.can.find.the.diagrams.that.this.manual.refers.to.in.the.folder.in.the. Keep.this.manual.for.other.users.of.your.MAGURA.product..Make.sure. front.cover. that.each.user.reads,.understands.and.observes.this.manual. The.figures.in.this.manual.may.differ.slightly.from.your.MAGURA.product,. If.you.sell.or.give.away.your.MAGURA.product,.be.sure.to.hand.over.this. however,.the.required.steps.are.the.same.for.all.types.and.variants.–.if.not. manual.to.the.new.owner. stated.to.the.contrary. Visit.www.magura.com.for.more.tips.and.information.on.your.MAGURA. The.type.name. .of.your.MAGURA.brake.can.be.found.on.the.brake. product..You.can.also.exchange.experiences,.ask.questions.and.generally. . l ever. “talk.shop”.with.many.PASSION.PEOPLE.members.on.the.MAGURA. Please.note.that.the.braking.characteristics.of.your.bicycle.may.be. . F orum. changed.by.installation.of.the.new.brake... We.wish.you.great.success.and.a.great.ride Familiarize.yourself.with.any.changes.in.the.braking.characteristics.of.your. Your MAGURA Team bicycle.during.the.first.few.rides.
  • Page 13: T Echnical S Pecifications

    HS 11 HS 33 Type name hydraulic.(MAGURA) Brake lever Brake fluid MAGURA.Royal Blood.(mineral.oil) Street,.tour.•.AllMountain.•.XC,.XC.Race Applications imensiOns HS 11 HS 33 Type name +0.3/-0.1 Clamping Ø brake lever ±.2.0 Cantilever socket distance 22–32 Cantilever socket brake track area min.–max.
  • Page 14: Intended.use

    Always.observe.all.min./max..values.stated.– see. Î – for.the.specified.application.– see. ,.page.13. Î – eChniCal peCifiCatiOns peCifiCatiOns page.13. MAGURA.type.HS.11.and.HS.33.rim.brakes.must.never.be.combined.and. For.assembly.steps.that.require.a.specific.tightening.torque.for.a.screw. Î – used.with.components.(brake.lever,.brake.body,.etc.).of.MAGURA.disc. union,.always.use.a.torque.wrench.set.up.for.the.required.torque. brakes! Always.maintain.your.bicycle.in.technically.perfect.working.order. Î – Danger of accident due to improper accessories. Use.only.MAGURA.original.parts.and.lubricants. Î – Use.only.original.MAGURA.brake.shoes.and.for.bleeding.and.filling.use. Î – MAGURA.Royal Blood.(mineral.oil). Never.use.DOT.brake.fluid. Î –...
  • Page 15 Before.each.trip,.make.sure.that.your.brakes.are.not.damaged.in.any. Î – way,.including.with.the.brake.lever.pulled.(e..g..traces.of.oil,.cracks,. etc.). Danger of accident due to damaged components. Before.each.trip,.make.sure.that.the.brake.track.area.of.your.wheels. Î – Make.sure.that.brake.hoses.cannot.be.kinked.when.you.pack.your. Î – and.the.brake.pads.have.not.reached.their.wear.limits.and.are.free. bicycle. from.lubricating.substances.(oil,.grease,.silicone,.wax,.etc.). Do.not.store.your.MAGURA.brake.at.ambient.temperatures.below. Î – After.each.crash,.check.your.brake.for.damage.and.make.sure.it.oper- Î – -15.°C.(5.°F).and.above.55.°C.(131.°F). ates.correctly. It.is.not.necessary.to.drain.your.MAGURA.brake.before.transporting.it. Never.use.your.brake.if.damage.(e..g..traces.of.oil,.cracks,.etc.).is. Î – by.air. . v isible,.you.can.hear.unusual.noises.or.if.you.have.any.doubts.about.its. integrity..In.this.case,.have.your.brake.checked.in.a.specialist.bicycle. Protection of the environment workshop.or.directly.by.MAGURA.Service.
  • Page 16: Fit.the.brake

    ,.page.13. eChniCal peCifiCatiOns Before.installing.your.brake.decide.which.brake.lever.(right.or.left).you. want.to.allocate.to.your.front.wheel.or.rear.wheel. Danger of accident due to restricted or blocked steering movement When.installing.the.brake.hose.for.the.rear.wheel.brake.use.the.practi- because brake hose is too short or too long. cal.MAGURA.hose.holder.–.available.in.different.models. Make.sure.that.there.is.full.steering.movement.in.both.directions. Î – Installation.and.setting.of.the.brake.cylinders.can.be.made.significantly. Keep.the.length.of.the.brake.hose.as.short.as.possible.and.as.long.as. Î – easier.if.the.corresponding.wheel.is.mounted.in.the.frame.or.fork.–. necessary. preferably.without.a.tire.fitted. Installing brake lever Oil loss.
  • Page 17: Installing.brake.cylinders

    nstallatiOn Installing brake cylinders Make.sure.that.the.pressure.point.adjusting.screws.(TPA). .are.un- Important.– see. ,.page.16! screwed.to.the.stop.(-). general Brake.shoes.are.fully.advanced. Screw.the.quick.release.screw. .into.the.right.cantilever.socket.(as. Î Î seen.from.above).–.by.10–12.turns.at.first. Push.the.brake.cylinders.inwards.until.the.brake.pads.are.in.full,.flat. Push.the.mounting.plate.onto.the.cantilever.socket.. contact.with.the.brake.track.area.. The.spacers. .are.only.required.if.the.mounting.plate.or.adapter.are.in. Move.the.adapter.up.or.down.if.necessary.until.the.top.edges.of.the. Î Î contact.with.the.fork.–.max..1.shim.per.cantilever.socket,.flattened. brake.pads.are.1–2.mm.below.the.edge.of.the.rim. side.uppermost! Brake.pads.are.in.full,.flat.contact.with.the.brake.track.area. Î Î The.lettering."EVO2".must.be.legible.from.the.front.(as.seen.from.above). Brake.pads.are.aligned.exactly.parallel.with.the.rim. Î Î Î Î Brake.pads.cannot.come.into.contact.with.the.tires. Place.the.left.brake.cylinder.(2.connecting.lines).on.the.left.cantilever. Î Î Adapters.are.at.the.same.height.
  • Page 18: Adjusting.the.quick.release. Skewer

    Repeat.the.procedure.if.necessary. Make.sure.that.all.connections.are.tight. Installing the brake booster Push.the.hose.cover. .downwards. Unscrew.the.right.adapter.screw. .(as.seen.from.above). Adjusting the brake levers Push.the.brake.booster.onto.the.left.adapter.screw. Secure.the.brake.booster.with.the.adapter.screw. .and.washer. You.can.adjust.the.position.(grip.width).of.the.brake.levers.of.your. Tighten.the.right.adapter.screw.. .with.a.tightening.torque.of. MAGURA.HS.according.to.your.requirements. max. 6 Nm (53 lbf·in). This.adjustment.does.not.have.any.effect.on.the.pressure.point.of.the. brake! Shortening brake hose Screw.the.adjusting.screw. .out. Important.– see. ,.page.16! general Brake.lever.moves.closer.to.the.handlebar. Î Î Push.the.double.hose.cover. .upwards.
  • Page 19: O N The Move

    Take.some.time.to.familiarize.yourself.with.your.new.MAGURA.brake.–. pening the Brake fOr Dis mOunting the wheel preferably.away.from.traffic. Move.quick.release.lever. .down.(OPEN). Remove.adapter. .with.brake.cylinder. ,.quick.release.skewer. .and. riOr tO yOur first riDe brake.booster. ,.if.fitted,.from.cantilever.socket. .and.mounting. Thoroughly.degrease.the.brake.track.area.of.the.rims.and.brake.pads. plate. using.brake.cleaner.or.spirits. The.wheel.can.be.mounted.or.dismounted. Î Î New.brake.pads.develop.their.final.braking.force.during.the.running-in. phase. pplying the Brake Push.adapter. .with.brake.cylinder.
  • Page 20: Regular

    Make.sure.that.the.brake.responds.immediately.when.the.brake.lever.is. egular pulled... How.frequently.you.need.to.maintain.your.MAGURA.product.depends. Bleed.the.brake.if.necessary. on.how.often.you.use.it,.but.also.on.weather.conditions.. .– see. ,.page.21. leeDing anD filling Brake Perform.the.following.maintenance.steps.more.frequently.if.you.use. Make.sure.that.the.pressure.point.is.clearly.defined.–.not.spongy.–.and. your.bicycle.in.extreme.conditions.(rain,.dirt,.high.mileage,.etc.).. does.not.remain.constant... If.you.are.a.frequent.user,.also.consider.the.fact.that.this.exposes.your. Bleed.the.brake.if.necessary. MAGURA.product.to.more.wear.and.thus.requires.more.frequent.main- .– see. ,.page.21. tenance.intervals.and.checks. leeDing anD filling Brake Make.sure.that.the.brake.pads.are.in.full.contact.with.the.brake.track. area. .and.do.not.contact.the.tires Corrosion and material damage due to water penetration. At.regular.intervals,.check.and.if.necessary.tighten.the.screws.on.the. Never.use.a.pressure.or.steam.cleaner.to.clean.your.bicycle.–.the.seals.
  • Page 21: Changing.brake.shoes

    Install.the.wheel. Î Î constant. Apply.the.brake.– see. ,.page.19. pplying the Brake After.changing.the.brake.hose. Î Î To.bleed.or.fill.your.MAGURA.brake.you.will.need.the.MAGURA.Service Danger of accident caused by brake failure. Kit.or.the.MAGURA.Pro Bleed Kit.–.available.from.dealers. Pull.and.hold.the.brake.lever.and.check:. Î – Insert.barbed.fitting. .tightly.into.the.filling.line.by.hand. that.no.oil.is.leaking.from.any.part.of.the.brake.system.. Fill.filling.syringe. .with.MAGURA.Royal Blood. Brake.pads.are.in.full.contact.with.the.brake.track.area. Make.sure.that.there.is.no.air.in.the.filling.syringe.and.filling.line. Pressure.point.is.clearly.noticeable.and.does.not.change. Remove.the.piston.of.the.bleeding.syringe. Danger of accident by bursting tires.
  • Page 22 Unscrew.the.barbed.fitting.of.the.filling.syringe. .from.the.filler. HS 11: Unscrew.the.EBT.plug. .from.the.bleed.hole. hole. HS 33: Unscrew.the.EBT.screw. .from.the.bleed.hole. Screw.the.screw.plug. .into.the.filler.hole. .and.tighten.to.a.tighten- Insert.the.bleed.syringe. .tightly.into.the.bleed.hole. ing.torque.of.4 N·m (35 lbf·in). Press.MAGURA.Royal Blood slowly.out.of.the.filling.syringe. .through. Thoroughly.clean.up.any.oil.residues.on.any.surfaces.–.particularly.on. the.brake.system.–.tap.lightly.on.the.brake.cylinder.and.brake.lever. brake.track.areas.and.brake.pads. during.this.process. Pull.and.hold.brake.lever. Flick.the.brake.lever.2–3.times. Make.sure.that.all.connections.are.tight. This.loosens.air.bubbles.and.they.rise.into.the.bleed.syringe. Î Î HS 11: Push.the.hose.cover. .onto.the.brake.lever. Move.the.brake.lever.into.the.customary.position.and.secure.– see.
  • Page 23: Warranty

    Transport.damage.or.loss. Î – The staff at MAgURA work continuously on improving our products in the context of ongoing technical development. For this reason, we reserve the right to make changes compared to the figures and descriptions in this User Manual. This does not entitle you to claim for changes to products that we have already delivered.
  • Page 24 Unsere.weltweiten.Handelspartner.und.Service.Center.finden.Sie.unter.www.magura.com Check.out.our.worldwide.partners.and.service.centers.at.www.magura.com Deutschland Asia MAGURA.Bike.Parts.GmbH.&.Co..KG. MAGURA.Asia.Limited.Co.. MAGURA.USA. Eckisstraße.6. No..9,.Industrial.Park,.10 .Road 724.West.Clem. D-72574.Bad.Urach. Taichung.City. 62450.Olney,.Illinois. 40755.Taichung.City,.Taiwan phone.+49.71.25.96.94.6-0. phone.+886.4.23.59.85.55. phone.+1.618.395-2200. fax. +49.71.25.96.94.6-17 fax. +886.4.23.59.99.10 fax. +1.618.395-4711 info@magura.de info@magura.com.tw magura@magurausa.com © MAGURA.2013. All.rights.reserved. Printed.in.Germany. 2.600.111.–.05-2013 Umschlag.&.Inhalt:. www.technische-redaktion.de Titelbild:.Thomas.Pagendarm...

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