Related Manuals for Rockwell Automation Allen-Bradley Guard master 442G-MABH-Series
Summary of Contents for Rockwell Automation Allen-Bradley Guard master 442G-MABH-Series
- Page 1 User Manual Original Instructions Multifunctional Access Box with CIP Safety over EtherNet/IP Catalog Numbers 442G-MABH-x, 442G-MABxB-Ux-x, 442G-MABE1...
- Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
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Page 3: Table Of Contents
Clearing Faults..........45 Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... - Page 4 Left-hand System..........53 Appendix C Change Actuation Directions of Change Actuation Direction of Handle Assembly....55 Handle Assembly Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
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Page 5: Preface
• Provides an overview of the 442G Multifunctional Access Box with CIP Safety over EtherNet/IP protocol Read and understand this manual before using the described products. Consult your Rockwell Automation® representative if you have any questions or comments. Additional Resources These documents contain additional information concerning related products from Rockwell Automation. -
Page 6: Studio 5000™ Environment
Preface Notes: Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... -
Page 7: Product Overview
The GuardLocked input signal is turned on only when the locking bolt is sensed in its extended position in the lock module AND the locking arm is in position (for example, the guard is closed and the bolt is both extended and locked). Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... -
Page 8: Power To Release
ATTENTION: In the event of an unintended loss of power, guard locking will be deactivated. Power-to-Lock versions should only be used for personal protection if minimum safe distance is provided in accordance with EN ISO 13855. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... -
Page 9: Assembly Overview
Enabling Switch (select models) Power Connectors Ethernet Connectors Figure 3 - Locking Module with Control Cover Status/Diagnostic Status Indicators 1 x Torx T8 Locking Arm Manual Release Cover Marking for Maximum Mounting Distance Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... - Page 10 IMPORTANT The length of the actuation shaft (115 mm [4.53 in.]) is optimized for mounting on a 45 mm (1.77 in.) profile. An extended shaft is available (442G-MABASHFT). See installation instructions for instructions regarding mounting on smaller or larger profiles. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
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Page 11: About The Catalog Numbers
= No connector for enabling switch P49 = Push buttons in positions 4 and 9 P4679 = Push buttons in positions 4, 6, 7, 9 Refer to Figure 21 on page 52 Figure 22 on page Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... -
Page 12: Auxiliary/Manual Release
To unlock the guard door using the manual release: 1. Undo locking screw. 2. Use a screwdriver to lift the locking arm actuate the guard door handle. Figure 6 - Auxiliary/Manual Release Torx (T8) Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... -
Page 13: Bolt Locking Mechanism
Figure 8 - Handle Assembly Mounting Plate [mm (in.)] 17.5 (0.69) 89.4 (3.54) (6.69) M6 (4x) (0.63) (5.31) 12.5 17.5 (0.49) (4.33) 6.5 (0.25) 30 (1.18) 17.5 (0.39) 12 (0.47) (0.98) 32 (1.26) (0.59) 130.5 (5.14) 4 (0.16) Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... -
Page 14: Typical Ethernet Configurations
CIP Sync or CIP Motion. To be used in linear topologies, where other nodes are using CIP Sync or CIP Motion, the access box must be connected at the end of the line. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... - Page 15 Ethernet connections on the access box may be used. For the network connection, use Link 1, Link 2, or both. IMPORTANT Modules without dual ports must include the 1783-ETAP module or be connected at the end of the line. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
- Page 16 One DLR network can support as many as 50 nodes. A DLR network supports copper connections (maximum of 100 m [328 ft]), fiber-optic connections (maximum of 2 km), or a mix of copper and fiber. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
- Page 17 Sync or CIP Motion. To be used in linear topologies, where other nodes are using CIP Sync or CIP Motion, the access box must be connected at the end of the line. Figure 12 - Example Module-level Ring Topology EtherNet/IP LNK1 LNK2 NET OK Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
- Page 18 Chapter 1 General Description Notes: Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
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Page 19: Standards Applied To The Guardmaster 442G Multifunctional Access
Guard locking is controlled with the Unlock output signal. Figure 13 - Control of Guard Locking Access Box Safety Output Signal PFH d PFH d (Unlock) (internal electronics) (for example, standstill monitor) The following applies to modules with emergency stop. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... - Page 20 • EN ISO 13849-1, Safety of machinery. Safety related parts of control systems. General principles for design • EN ISO 14119, Safety of machinery. Interlocking modules that are associated with guards. Principles for design and selection Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
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Page 21: Safety Requirements For Integrated Safety Applications
PFD/PFH calculations, refer to the GuardLogix™ safety reference manual for your controller. You must read, understand, and fulfill the requirements that are detailed in the safety reference manual before operating a safety system that uses this module. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... - Page 22 Chapter 2 Safety Concept Notes: Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
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Page 23: Set The Network Ip Address
If DHCP is not enabled, the module uses the IP address (along with other TCP configurable parameters) stored in nonvolatile memory. Figure 16 on page 24 for an example of the network address DIP switches. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... -
Page 24: Set The Ip Address With Bootp/Dhcp Server
If you use the BOOTP/DHCP server in an uplinked subnet where an enterprise DHCP server exists, a module can get an address from the enterprise server before the Rockwell Automation utility sees the module. If necessary, disconnect from the uplink to set the address and configure the module to retain the static address before reconnecting to the uplink. - Page 25 7. Type an IP Address, Hostname, and Description for the module. 8. Click OK. 9. To assign this configuration to the module, wait for the module to appear in the Relation List panel and select it. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
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Page 26: Restoring The Module To Dhcp Mode
2. Under relation list, add a new entry for the module. Enter the MAC ID of the module and the known IP address. 3. Select Enable DHCP. 4. A message will appear in the lower left corner indicating that the command was successful. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... - Page 27 5. After power cycling the module it will resume sending DHCP requests. 6. Use a DHCP server to set the IP address as described in section “Setting the Network IP Address.” 7. Disable DHCP. Figure 18 - Disable DHCP Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
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Page 28: Duplicate Ip Address Detection And Resolution
IP address detection uses the IP address and continues to operate without interruption. 2. The module that supports duplicate IP address detection detects the duplication and enters Conflict mode. 3. Assign a new IP address to the module that is in conflict mode. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... -
Page 29: Add And Configure The Multifunctional Access Box In The Logix Designer Appication
New Module. 2. In the Select Module dialog box, enter “MAB” to see a list of available models. 3. Choose the appropriate module, and select Create at the bottom of the dialog box. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... -
Page 30: Configure The Module Properties
If you are using NAT, follow these steps: 5. In the IP Address field, type the IP address that the controller will use. 6. Click Advanced to open the Advanced Ethernet Settings dialog box. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... - Page 31 9. Click OK. IMPORTANT When NAT is used in a safety application with a GuardLogix controller, the module does not accept a safety connection unless the actual module address is provided. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
- Page 32 • Electronic keying The catalog number in the Type field represents the catalog number of the module being used. A picture of the device is displayed and can be used to confirm the module selection. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
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Page 33: Configure The Safety Connections
Timeout Multiplier and Network Delay Multiplier at their default values of 2 and 200. See GuardLogix Controllers User Manual, listed in the Additional Resources on page 5, for more information about the CRTL. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... -
Page 34: Save And Download The Module Configuration
Save and Download the After the module is configured, download the project to the controller. It is recommended that the project be saved prior to downloading. Module Configuration Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... - Page 35 1. From the Module Properties dialog box, choose the Safety tab. You see the Safety dialog box. 2. Click Reset Ownership to re-establish the connection. 3. Click yes to continue with ownership reset. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
- Page 36 Chapter 3 Use the Multifunctional Access Box in an Integrated Safety Controller-based System Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
- Page 37 4. On the connection page, notice that the module is faulted (safety network number (SNN) not set, module-out-of-box). 5. From the General tab, click Safety Network Number. The SNN dialog box appears. Enter the Number, Click Set, then click OK. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
- Page 38 Chapter 3 Use the Multifunctional Access Box in an Integrated Safety Controller-based System 6. Select Yes to continue when the following warning appears. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
- Page 39 Use the Multifunctional Access Box in an Integrated Safety Controller-based System Chapter 3 7. The module status changes from Faulted to Running, as shown in the lower left corner of the General tab. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
- Page 40 Chapter 3 Use the Multifunctional Access Box in an Integrated Safety Controller-based System Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
- Page 41 Table 1 on page 42 for Network Status Indicators. IP-Bit 4 IP-Bit 5 IP-Bit 3 IP-Bit 6 IP-Bit 2 IP-Bit 7 IP-Bit 1 DHCP IP-Bit 0 n.c. Table 2 on page 42 for DIP Switch Assignment. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
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Page 42: Network Status Indicators
Block 1 IP bit 3 Fixed part IP bit 2 The following applies: IP bit 1 OFF position = 0 IP bit 0 ON position = 1 Factory setting: all switches in OFF position. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... -
Page 43: Lock Module Status Indicators
Clearing Faults on page 45.) Non-latching fault; open safety guard and close it again to reset. Latching fault; use corresponding output bit to reset; guard must be open. (See Clearing Faults on page 45.) Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... -
Page 44: Fault Codes And Corrective Actions
Power supply or CIP Safety This error indicates a problem with the power Disconnect and reconnect the power supply. None parameter assignment error supply or a CIP Safety parameter assignment error. Clearing Faults on page Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... -
Page 45: Clearing Faults
FaultCode deleting the previous one. The DiagnosticActive bit is set with each fault, but will not change state if the second fault occurs before the first fault is cleared. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... - Page 46 Chapter 4 Status and Troubleshooting Notes: Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
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Page 47: Safety Ratings
Refer to Electrical Connection—Power Supply Requirements in Installation Instructions, pubilcation 442G-IN004_-EN-P. The risk time is the maximum difference between the time the input status changes and the time the corresponding bit in the input assembly is turned on. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... - Page 48 Appendix A Specifications Notes: Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
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Page 49: Input Assemblies
53). IMPORTANT Safety rated signals can be used in safety functions. Standard rated signals can be used in the safety task, but must not be relied on for safety functions. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... -
Page 50: Tag Definitions
Light X — controls illumination of the push button in location <x> 1 = Illumination is turned ON Light<X> BOOL 0 = Illumination is turned OFF X= 4, 6, 7, 9 switch element designator Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... - Page 51 Note: Logic is the same for both Power to Lock (PTL) and Power to Release (PTR) versions Unlock Command Fault — indicates a fault in the Unlock Command 1 = Fault UnlockCommandFault Standard BOOL 0 = OK, no fault Note: This rolls up into Diagnostic Active. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
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Page 52: Right-Hand System
Appendix B EtherNet/IP I/O Assemblies Figure 21 - Right-hand System IN 24V DC OUT 24V DC LINK 2 LINK 1 Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... -
Page 53: Left-Hand System
EtherNet/IP I/O Assemblies Appendix B Figure 22 - Left-hand System IN 24V DC OUT 24V DC LINK 2 LINK 1 Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... - Page 54 Appendix B EtherNet/IP I/O Assemblies Notes: Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
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Page 55: Change Actuation Direction Of Handle Assembly
(a) to position (b). 4 mm 5 - Turn the door handle to 7 - Close cover. the right. 8 - Screw in the mounting screws and tighten to 2 Nm. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016... - Page 56 Change Actuation Direction of Handle Assembly 3 mm 9 - Loosen the setscrew. 10- Reposition the door handle by 90° in clockwise direction and fasten it CLOSED again. Tighten setscrew to 2 Nm. OPEN Final state after repositioning. Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
- Page 57 EN/ISO 14120 21 restoring the module to DHCP mode 26 EN/ISO 13854 20 RFID 19 Ethernet address 24 risk assessment 20 RPI 35, 36 RSLogix 5000 software version 29 failure rates 21 help button 31 Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
- Page 58 21 safety network number 36, 37 safety network number (SNN) 21 set network (IP) address 23 SNN 21, 38 star topology 14, 15 Studio 5000 environment 6 Studio 5000 Logix Designer software 29 Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
- Page 59 Index Notes: Rockwell Automation Publication 442G-UM002A-EN-P - December 2016...
- Page 60 Allen-Bradley, GuardLogix, Guardmaster, RSLogix 5000, Rockwell Software, Rockwell Automation, Studio 5000, and Studio 5000 Logix Designer are trademarks of Rockwell Automation, Inc. CIP Motion, CIP Safety, CIP Sync, and EtherNet/IP are trademarks of ODVA, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.