Related Manuals for Rockwell Automation Allen-Bradley 440G-MZS20SNRJE
Summary of Contents for Rockwell Automation Allen-Bradley 440G-MZS20SNRJE
- Page 1 440G-MZ Guardmaster Guard Locking Switch Catalog Numbers 440G-MZS20SNRJ, 440G-MZS20SNRJE, 440G-MZS20UNRJ, 440G-MZS20UNRJE, 440G-MZS20SNLJ, 440G-MZS20SNLJE, 440G-MZS20UNLJ, 440G-MZS20UNLJE User Manual Original Instructions...
- Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
-
Page 3: Table Of Contents
GuardLink Mode ..........25 Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... - Page 4 Index ........... .59 Rockwell Automation Publication 440G-UM004E-EN-P - October 2021...
-
Page 5: Preface
This publication contains the following new or updated information. This list includes substantive updates only and is not intended to reflect all changes. Topic Page Added Attention to Auxiliary Release section. Added Attention to Escape Release section. Updated Operating Characteristics table. Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 6: Terminology
Preface Terminology The Industrial Automation Glossary (publication AG-QR071) contains terms and abbreviations that are used by Rockwell Automation to describe industrial automation systems. Table 1 lists specific terms and abbreviations that are used in this manual. Table 1 - Terms and Abbreviations... -
Page 7: Product Overview
Although the locking bolt drive uses a bi-stable solenoid, the device logic and functionality are configured to replicate the functionality of a Power to Release or Power to Lock solenoid-operated switch (depending on type). Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 8: Guard Locking On Power To Release Versions
4 seconds of the start-up sequence. In this case, the bolt does extend. If the guard door is closed when the start-up sequence is interrupted, the guard door is locked. Use the auxiliary release to unlock the switch. Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 9: Assembly Overview
Unique (High level to ISO 14119) 440G-MZS20UNLJE Table 6 - Spare Actuators Description Cat. No. Standard code actuator (Low level to ISO 14119) 440G-MZAS Unique code actuator (High level to ISO 14119) 440G-MZAU Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 10: Package Contents
440G-MZAL Auxiliary release tool 440G-MZAT Replacement screw 440G-MZRSC Replacement button 440G-MZRBU Package Contents The box includes the following components: Description Standard Model Escape Release Model Switch Body Actuator Installation Instructions: Documentation publication 440G-IN018 Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 11: Safety Concept
• EN ISO 12100 • EN ISO 14119 • EN ISO 13854 • EN ISO TR 24119 • EN ISO 13855 • EN ISO 14120 • EN ISO 13857 • Application-specific C-level standards Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... - Page 12 Chapter 2 Safety Concept Notes: Rockwell Automation Publication 440G-UM004E-EN-P - October 2021...
-
Page 13: Installation
ATTENTION: For the switch, actuator, and actuator mounting bracket: • Only use the designated mounting holes. • Never drill or use to support other structures such as a conduit, cable ways, or other hardware. Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 14: Switch Orientation And Pair Proximity
3). For optimal performance, verify that the locking bolt can enter and withdraw from the tongue actuator without binding. A separately mounted door latch is recommended to avoid door misalignment. Figure 3 - Actuator Function Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 15: Environmental Considerations
Check the manufacturer specifications of any thread-locking compound used to secure the screws. It is recommended to use a cyanoacrylate-type compound. Other compounds can cause stress cracks in the plastic feet of the switch. Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 16: Typical Applications
Mount the switch on outside of a hinged door Z-shaped Actuator Mounting Bracket Actuator Z-shaped Actuator Mounting Bracket • Mount the switch on a sliding door L-shaped Actuator L-shaped Actuator Actuator Mounting Bracket Mounting Bracket Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 17: Auxiliary Release
18 immediately after using the auxiliary release tool and tighten the screw to 0.56 N•m (5 lb•in). Figure 5 - Auxiliary Release Operation — Standard Model [mm (in.)] 5 (0.2) Top View Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 18: Escape Release
Operation of the escape release causes a fault condition. To reset the switch, cycle the power or issue a RESET command over the link in a GuardLink safety system. Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 19: Padlock Accessory
8. Change the lock signal at pin 5 to UNLOCK (24V for PTR and 0V for PTL types). 9. Confirm the machine stops, the guard door is mechanically unlocked, and the machine cannot restart. Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 20: Guardlink Mode
4. Reset the escape release by pulling out the red button to the original position. 5. Confirm that the actuator can be removed from the switch and the guard door can be opened. Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 21: Wiring And System Integration
The recommended patchcord for use with GuardLink® and ArmorBlock® Guard Safety I/O is the 2 m (6.5 ft) catalog number 889D-F5NCDM-2. Replace the 2 with 0M3 [0M3 (0.98 ft)], 1 [1 m (3.28 ft)], 5 [5 m (16.4 ft)], or 10 [10 m (32.8 ft)] for standard cable lengths. Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 22: Ossd Mode Safety Signals
When the 440G-MZ safety switch is connected in a GuardLink system, the GuardLink Mode Safety safety signals are Safety In and Safety Out. These signals are dynamic signals Signals in operational state and two-way communication signals in the safe state. Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 23: Guardlink System Integration
(5) A passive power tap (Cat. No. 440S-PF5D4) can also be used. (6) Mounting brackets sold separately. Cat. No. 440S-GLTAPBRK1 (pack of 1) or Cat. No. 440S-GLTAPBRK5 (pack of 5). (7) 30 m (98.4 ft) length, max Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 24: Add Device To A Studio 5000 Project
With the manual method, a 440G-MZ safety switch can be added to a GuardLink circuit in steps as shown in Figure Figure 12 - Manual Method 1. Right-click the GuardLink and select Add Device. 2. Select the correct catalog number from the device list Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 25: Lock Command
The device closest to the master receives the command first. The device furthest away from the master receives the command last. See publication 440R-UM015 for more information. Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... - Page 26 Chapter 4 Wiring and System Integration Notes: Rockwell Automation Publication 440G-UM004E-EN-P - October 2021...
-
Page 27: Setup
GuardLink is powered ON and the switch is unlocked to insert the actuator and initiate the teach process. During commissioning, connect the switch as shown in Figure Figure 13 - Wiring Brown +24V DC White DEVICE Black LINK Gray Blue Gnd 0V 889D-F5NC-x 889D-F5BC-x Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 28: First-Time Learn
OSSD inputs not valid Red-red-red-green Cannot learn a standard actuator Red-red-red-green-green Actuator already learned Red-red-red-green-green-green Bad RFID; actuator moved out of range Red-red-red-green-green-green-green Exceeded learning eight actuators Red-red-red-green-green-green-green-green Unit locked: cannot learn another actuator Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 29: Status Indicators During Power-Up Routine
(2) The Link status indicator is only used when the 440G-MZ safety switch is connected in a GuardLink system. It is OFF when the 440G-MZ safety switch is connected directly to an I/O device or safety relay (OSSD mode). Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 30: Diagnostic/Fault Codes
Actuator not paired unique coded actuator (Cat. No. 440G-MZAU) to start the commissioning process. The actuator is not detected (RFID is not present). Close the guard door 40 (28) Guard door open to lock. Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 31: Fault Codes
Inspect the actuator and RFID tag for signs of damage. Fault reset the device. If the error persists, replace the actuator. An internal device fault has occurred. Reset the device. If error 255 (FF) Internal fault persists, replace it. Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 32: Troubleshooting
Check the manufacturer specifications of any thread-locking compound used to secure the screws. It is recommended to use a cyanoacrylate-type compound. Other compounds can cause stress cracks in the plastic feet of the switch. Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 33: Wire To Glp Safety Relay
P12 P22 S32 S42 L11 L12 A2 14 24 Y32 Wiring Header Brown +24V DC Blue 889D-F5NC-X Status Safety Input 1 800FM-MT44 Safety COM Blue Black Safety Input 2 Blue 872C-D8NP18-E5 24V DC COM Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 34: Circuit Status As Shown
Reset to lock the gate and return the machine to production speeds. The circuit meets the safety requirements up to Category 3, Performance Level d in accordance with ISO 13849-1 and SIL CL 2 in accordance with IEC 62061. Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 35: Wire To Glt Safety Relay
PowerFlex® 525 drive can operate with pulse tested inputs to S1 and S2. Starting Close the gate. Press Reset and Gate Lock Request to lock the gate and turn on the GLT safety outputs. Press Start to turn the motor ON. Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 36: Stopping
Reset to lock the gate and return the machine to a production state. The circuit meets the safety requirements up to Category 3, Performance Level d in accordance with ISO 13849-1 and SIL CL 2 in accordance with IEC 62061. Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 37: Wire To Di And Emd Safety Relay
EMD safety relay is configured for 8-second off-delay; Range setting of 2 is 10 s, Time setting of 8 is 80% of the range. The X32 terminal is ON because the EMD safety outputs are OFF. Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 38: Starting
E-stop. The circuit can meet the safety requirements up to Category 4, Performance Level e in accordance with ISO 13849-1 and SIL CL 3 in accordance with IEC 62061. Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 39: Wire To Dg Safety Relay
Brown 889D-F4NE-X Blue Control Status 440G-MZS20*NR* 440G-MZS20*NR* L1 L2 13 23 Control TIME Machine Status Control System 889D-F5NCDM-X 889D-F5NCDM-X 440R-DG2R2T X1 A2 440S-PFSD 440S-PFSD 440R-ENETR Brown K1 K2 889D-F4NE-X Blue 24V DC Com Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 40: Wire To Cr30 Safety Relay
Black - OSSD 2 White - OSSD 1 Gray - Lock Cmd Blue (Gnd) 24V DC Com Figure 19 on page 41 shows an example CR30 safety relay configuration that works with the schematic in Figure Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... - Page 41 ON. When an unlock request is made, the command is issued 5 seconds after the motor stops running, and the unlock request is latched ON. Figure 19 - CR30 Configuration in CCW Rockwell Automation Publication 440G-UM004E-EN-P - October 2021...
-
Page 42: Wire To Point Guard I/O Module
The Output Data must be set to Test, as the test outputs are used to generate test pulses for the output contactors, K1 and K2. Figure 21 - 1734-AENTR Module Properties - General Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... - Page 43 Single. Set Mode to Safety Pulse Test. Safety pulse testing is used to detect potential faults in the monitoring circuit. Figure 23 - 1734-IB8S Module Properties - Input Configuration Rockwell Automation Publication 440G-UM004E-EN-P - October 2021...
- Page 44 General tab of the 1734-OB8S module properties. Set the Module Definition with the following settings: • Input Data: None • Output: Safety • Input Status: Pt. Status Figure 25 - 1734-OB8S Module Properties - General Rockwell Automation Publication 440G-UM004E-EN-P - October 2021...
- Page 45 An HMI input can reset the DCS if a fault is present. Notify the HMI if a fault is present on the CROUT block. An HMI input can reset the CROUT if a fault is present. Rockwell Automation Publication 440G-UM004E-EN-P - October 2021...
- Page 46 Chapter 7 Application Examples Figure 27 - 1734 Example Studio 5000® Program Rockwell Automation Publication 440G-UM004E-EN-P - October 2021...
-
Page 47: Wire To Armorblock Guard I/O Module
General tab of the ArmorBlock module properties. The Input Status must be set to Combined Status - Muting and the Output Data must be set to Combined. Figure 29 - Module Properties - General Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... - Page 48 In this example, the 440G-MZ safety switch is a PTR type, so 24V unlocks the switch. Points 4 and 5 are used to monitor the contactor outputs and are set to Pulse Test. Figure 31 - Module Properties - Test Output Rockwell Automation Publication 440G-UM004E-EN-P - October 2021...
- Page 49 An HMI input can reset the DCS if a fault is present. Notify the HMI if a fault is present on the CROUT block. An HMI input can reset the CROUT if a fault is present. Rockwell Automation Publication 440G-UM004E-EN-P - October 2021...
- Page 50 Chapter 7 Application Examples Figure 33 - Example Studio 5000 Program Rockwell Automation Publication 440G-UM004E-EN-P - October 2021...
-
Page 51: Wire To Msr55P Back Emf Safety Relay
440G-MZS20*NR* Power to Release 889D-F5NC-X No aux Fuses* Brown (+24) Black - OSSD 2 ON status White - OSSD 1 ON status Gray - Unlock Request Error status Blue (Gnd) 24V DC Com Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... - Page 52 Chapter 7 Application Examples Notes: Rockwell Automation Publication 440G-UM004E-EN-P - October 2021...
-
Page 53: Safety Ratings
Insulation voltage U (IEC 60947-5-1) Impulse withstand voltage U (IEC 60947-5-1) 1 kV Pollution degree (IEC 60947-5-1) Auxiliary release Built-in Escape release Built-in (select models) Protection class (IEC 61140) Class II Mechanical life 500,000 cycles Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 54: Outputs (Guard Door Closed And Locked)
• Button: 0.025 (0.06) • Auxiliary release tool: 0.018 (0.04) • Screw: 0.014 (0.03) • Short-circuit • Current limitation • Overload Protection Type • Reverse polarity • Overvoltage (up to 60V max) • Thermal shutdown/restart Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... -
Page 55: Certifications
This device must accept any interference received, including interference that may cause undesired operation. Changes and Modifications not expressly approved by Rockwell Automation can void your authority to operate this equipment under Federal Communications Commissions rules. • This device complies with Industry Canada license-exempt RSS standard(s). -
Page 56: Approximate Dimensions
25.6 (1.01) (1.18) (1.57) (0.79) 10 12.8 (0.5) (0.39) 6 x Ø6.3 (0.25) (1.18) Ø12.4 3 (0.12) 4 x Ø6.5 (0.3) 23.7 (0.49) (0.26) 50 (1.97) (0.93) (0.16) 59.3 (0.39) (2.33) 12.5 (0.49) Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... - Page 57 7.2 (0.28) 12.8 (0.5) 2 x Ø8.5 (0.33) 37.2 59.3 (2.3) (1.4) 32.5 (1.27) (1.6) (2.6) 27.6 (1.1) 2 x Ø8.5 (0.33) 45.3 (1.8) 27 (1.06) 23.7 (0.9) 60.5 (2.4) 60.5 (2.4) REF Rockwell Automation Publication 440G-UM004E-EN-P - October 2021...
- Page 58 2 x Ø4.7 (0.2) 15.5 (0.6) 3 x Ø7.4 (0.3) 17.5 (0.7) (0.79) (1.4) 3 x 10 (0.39) REF (1.8) 8 x R2 (0.1) 2 x 7.8 (0.3) 63.8 (2.5) 74.8 (2.9) 85.8 (3.4) Rockwell Automation Publication 440G-UM004E-EN-P - October 2021...
-
Page 59: Index
European Union Directive 55 Industry Canada concept license-exempt RSS standard 55 safety 11 ingress protection 15 content installation 13 package 10 correct use 13 integration CR30 safety relay GuardLink system 23 application 40 Rockwell Automation Publication 440G-UM004E-EN-P - October 2021... - Page 60 Power to Release switch body guard locking 8 dimension 56 power-up routine mount 15 status indicator 29 mounting holes product selection 9 cracked/broken 32 protection system integration ingress 15 GuardLink 23 proximity switch 14 Rockwell Automation Publication 440G-UM004E-EN-P - October 2021...
- Page 61 19 GuardLink mode 20 OSSD mode 19 time reaction 6 response 6 troubleshooting 32 TÜV Certified 55 UL Listed 55 unique coding 6 correct 13 wiring 21 Z bracket dimension 57 Rockwell Automation Publication 440G-UM004E-EN-P - October 2021...
- Page 62 Index Notes: Rockwell Automation Publication 440G-UM004E-EN-P - October 2021...
- Page 63 Guardmaster Guard Locking Switch User Manual Rockwell Automation Publication 440G-UM004E-EN-P - October 2021...
- Page 64 Rockwell Otomasyon Ticaret A.Ş. Kar Plaza İş Merkezi E Blok Kat:6 34752, İçerenkÖy, İstanbul, Tel: +90 (216) 5698400 EEE YÖnetmeliğine Uygundur Publication 440G-UM004E-EN-P - October 2021 Supersedes Publication 440G-UM004D-EN-P - September 2021 Copyright © 2021 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
Need help?
Do you have a question about the Allen-Bradley 440G-MZS20SNRJE and is the answer not in the manual?
Questions and answers