Renishaw TONiC T100x RGSZ Installation Manual

Renishaw TONiC T100x RGSZ Installation Manual

Linear encoder system

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Installation guide
M-9653-9154-05-B
TONiC T100x RGSZ linear encoder system
RSLM high accuracy linear encoder

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Summary of Contents for Renishaw TONiC T100x RGSZ

  • Page 1 Installation guide M-9653-9154-05-B TONiC T100x RGSZ linear encoder system RSLM high accuracy linear encoder...
  • Page 2: Table Of Contents

    Contents Product compliance Storage and handling TONiC readhead installation drawing RGSZ20-S scale installation drawing Scale application End clamps TONiC interface drawing TONiC quick start guide System connection Readhead mounting and alignment Reference mark selector and limit magnet installation System calibration Output signals Speed Electrical connections...
  • Page 3: Product Compliance

    Renishaw. service or Renishaw distributor. The publication of material within this document does not imply freedom from the patent rights of Renishaw plc. TONiC RGSZ installation guide...
  • Page 4: Storage And Handling

    Storage and handling NOTE: Install scale within 18 months of manufacture date. Minimum bend radius RGSZ20-S – 50 mm NOTE: Ensure self-adhesive tape is on the outside of the bend radius. Humidity Storage Operating +70 °C +70 °C -20 °C 0 °C Scale and readhead UHV readhead...
  • Page 5: Tonic Readhead Installation Drawing

    TONiC T100x readhead installation drawing Dimensions and tolerances in mm Optical centreline (incremental and reference mark) 2 off mounting holes M2.5 through, counterbored Ø3 x 2.75 deep from alternative mounting face IN-TRAC reference mark ™ (Roll tol. ±0.5°) (Yaw tol. ±0.4°) 8.75 * Reference mark selector 3.75 ±0.5...
  • Page 6: Rgsz20-S Scale Installation Drawing

    RGSZ20-S scale installation drawing Dimensions and tolerances in mm Overall length (L+30) START FINISH Scale length (L) Measuring length ML = (L-55) ML = (L-40) when Q limit not used (20 when Q limit not used) Readhead optical detector position at extent of travel Reference mark spacing 50 Reference mark selector magnet...
  • Page 7: Scale Application

    Scale application End clamps A-9523-4015 is an end clamp kit designed to be used with Renishaw RGSZ scale. There are two versions of applicator for use with RGSZ20 scale: side mounted (A-9653-0182) and top mounted (A-9653-0273). NOTE: End clamps can be mounted before or after readhead installation.
  • Page 8: Tonic Interface Drawing

    TONiC interface drawing TONiC quick-start guide Dimensions and tolerances in mm This section is a quick-start guide to installing a TONiC system. More detailed information on installing the system is contained in the following sections of the installation guide. INSTALLATION Ensure scale, readhead optical window and mounting faces are clean and free from obstructions.
  • Page 9: System Connection

    System connection Approved ESD precautions must be followed at Disconnecting the readhead all times during readhead and interface electrical Remove the cover plate on the interface connections. The readhead is connected to the (2 x M2.5 hex head screws). Ti/TD interface via a small, rugged connector to allow for easy feed-through during installation.
  • Page 10: Readhead Mounting And Alignment

    Readhead mounting and alignment Reference mark selector and limit magnet installation Mounting brackets IMPORTANT: Allow 24 hours after scale application before fitting magnets. For accuracy and ease of positioning of reference mark selector and limit magnets, the applicator tool (A-9653-0201) The bracket must have a flat mounting surface and should provide adjustment to should be used.
  • Page 11: System Calibration

    System calibration Calibration is an essential operation that completes readhead set-up, with the optimum incremental Release CAL button. and reference mark signal settings stored in the readhead’s non-volatile memory. Check the ‘Readhead mounting/installation’ and recalibrate the system. Before system calibration: NOTE: System must be recalibrated after restoring factory defaults.
  • Page 12: Output Signals

    Output signals Interface Interface output (digital) Ti0004 to Ti20KD Interface and TD4000 to TD0040 Interface output (analogue) Ti0000 only Ti0000 Ti0004 - Ti20KD TD4000 - TD0040 Function Output type Signal Function Output type Signal Power 5 V Power Power 7, 8 7, 8 5 V Sense 2, 9...
  • Page 13: Electrical Connections

    Electrical connections Analogue outputs TONiC grounding and shielding Extension cable maximum 50 m Customer dependent upon electronics 120R Ti/TD interface Readhead clocked output Inner shield option Output signals Outer shield Limit output (No limits on TD interfaces) 5 to 24 V IMPORTANT: The outer shield should be connected to the machine earth (Field Ground).
  • Page 14: Output Specifications

    Output specifications Digital output signals Analogue output signals Form – Square wave differential line driver to EIA RS422A (except limits P and Q) Incremental … 2 channels A and B in quadrature (90° phase shifted) Incremental 2 channels V and V differential sinusoids in quadrature centred on 1.65 V (90°...
  • Page 15: General Specifications

    (m) (MHz) 40 to 50 <40 analogue Renishaw encoder systems have been designed to the relevant EMC standards, but must be correctly integrated to achieve EMC compliance. In particular, attention to shielding arrangements is essential. TONiC RGSZ installation guide...
  • Page 16 RENISHAW and the probe symbol used in the RENISHAW logo are registered trade marks ® of Renishaw plc in the United Kingdom and other countries. apply innovation and names and designations of other Renishaw products and technologies *M-9653-9154-05* are trade marks of Renishaw plc or its subsidiaries.

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