Page 1
Part Number 514226-200 October 2014 Serial Number 000000 and after...
Page 2
GENERAL INFORMATION INTRODUCTION OPERATION & SPECIFICATION SERVICE & REPAIR TROUBLESHOOTING SCHEMATICS REPAIR PARTS GENERAL ASSEMBLY HOSE KIT CHASSIS ASSEMBLY COMPONENT TRAY POWER PACK ASSEMBLY SCISSOR STACK ASSEMBLY LIFT CYLINDER ASSEMBLY EXTENSION LOCK ASSEMBLY PLATFORM ASSEMBLY UPPER CONTROL BOX 2-10 ELECTRIC CABLES KIT 2-11 DECALS 2-12...
Page 3
S3010E NOTE: When contacting SNORKEL for service or parts information, be sure to include the MODEL and SERIAL NUMBERS from the equipment nameplate. Please find the NAMEPLATE location below. Snorkel, Vigo Centre, Birtley Road, Washington, Tyne & Wear, NE38 9DA, U.K.
Page 4
S3010E SEVICE AND PARTS MANUAL OREWORD OW TO ANUAL This manual is divided into six sections. NTRODUCTION ECTION General description and machine specifications. PERATION AND PECIFICATIONS ECTION Information on how to operate the work platform and how to prepare it for operation.
Page 5
Foreword ORKSHOP ROCEDURES All information contained in this manual is based on the latest product information available at the time of printing. We reserve the right to make changes at any time without notice. No part of this publication may be reproduced, stored in retrieval system, or transmitted, in any form by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of the publisher.
Page 6
The purpose of this service and parts manual is to provide instructions and illustrations for the operation and maintenance of the . l e S3010E COPE The manual includes procedures for proper operation, maintenance, adjustment, and repair of as well as recommended maintenance schedules and troubleshooting.
Page 7
1.2 - General Description HASSIS The chassis is a structural frame that supports all the components of the work platform. S3010E The platform is raised and lowered using a scissors mechanism. Lift is achieved using a single stage cylinder. URPOSE OF...
Page 8
It is designed for repair and assembly jobs and assignments at overhead workplaces (ceilings, cranes, roof structures, buildings etc.). Uses or alterations to the aerial work platform must be approved by SNORKEL. THIS AERIAL WORK PLATFORM IS NOT INSULATED! For this reason it is imperative to keep a safe distance from live parts of electrical equipment! Do not get closer than the minimum distance recommended by National Regulation.
Page 9
Harness attachment points are provided in the platform and the manufacturer recommends the usage of a fall restraint harness, especially where required by national safety regulations. All harness attachment points on SNORKEL vehicles have been tested with a force of 3,650 lbs (16.3 KN) per person.
Page 10
Introduction mation, be sure to include the MODEL and SERIAL NUMBERS from the equipment nameplate. Should the This manual covers the S3010E Aerial Work Platforms. nameplate be missing, the SERIAL NUMBER is also stamped on the front of the chassis.
Page 11
Lower the platform and drive to a level surface when the drive/lift level sensor alarm sounds. The drive/lift level sensor system is for added protection and does not justify operating on anything other than firm, flat, level surfaces. S3010E –514226-200...
Page 12
7. Drive/lift selector switch 8. Enable trigger (Front of Joystick) Hold the ground operation switch upward continually to 9. Joystick operate the machine from the lower controls. 10. Low battery indicator 11. Horn button 12. Emergency stop button S3010E –514226-200...
Page 13
• Place the drive/lift selector switch in the drive position to drive the aerial platform using the joystick. The platform will not raise or lower while driving. • Place the drive/lift selector switch in the lift position to raise and lower the platform using the joystick. S3010E –514226-200...
Page 14
6. Check that all guardrails are in place and all fasteners are properly tightened. 7. Inspect the machine thoroughly for cracked welds and structural damage, loose or missing hardware, hydraulic leaks, damaged control cable and loose wire connections. S3010E –514226-200...
Page 15
(refer to Figure 2). 11. Push the Upper Control Emergency Stop Button to check for proper operation. All platform control func- tions should be disabled. Turn the Upper Control Emergency Stop Button clockwise to resume. S3010E –514226-200...
Page 16
(refer to Figure 1. Perform a pre-operation safety and system function inspection. 5. The aerial platform may be driven and the platform 2. Close and latch the component tray. may be raised and lowered from the upper controls. 2-10 S3010E –514226-200...
Page 17
To make an emergency stop push the emergency stop on the platform rating placard. button inward to apply the parking brakes. 5. To steer to the right, hold the joystick to the right. To steer to the left, hold the joystick to the left. S3010E –514226-200 2-11...
Page 18
3. Make certain the lever/handle is fully released and raise and drive functions, lower the platform and drive to the emergency lowering valve is fully closed before a level surface. operating the aerial platform. Emergency Lowering Lever Figure 3 – Emergency Lowering Control 2-12 S3010E –514226-200...
Page 19
Damage to the aerial platform and/or drive system to transport it. Drive the forklift slowly and carefully may occur if the joystick is not held in the forward when transporting the aerial platform. position while the winching process is being carried out . S3010E –514226-200 2-13...
Page 20
6. Drive the aerial platform on or off the transport vehicle ings, regulations and safety rules of their employer in a straight line through the grade transitions with and/or any state or federal law are followed. minimal turning. 2-14 S3010E –514226-200...
Page 21
• If electrolyte level is lower than 6 mm (¼″) above the plates add distilled water only. DO NOT use tap S3010E –514226-200 2-15...
Page 22
11. Tightly replace the caps on each battery and close and latch the component tray. Note Battery type may vary on machines, some batteries sup- plied in machines may be “Maintenance Free” and will not require fluid level inspection. 2-16 S3010E –514226-200...
Page 23
Shuts off upper controls Lowering alarm and interrupt Sounds when platform lowers/proper operation Horn Sounds when activated Placards and Decals In place and readable Maintenance Table Key: Y = Yes/Acceptable, N = No/Not Acceptable, R = Repaired/Acceptable S3010E –514226-200 2-17...
Page 24
Specifications General Specifications Drive/Lift Level Sensor Interlock – S3010E Side-to-side 2 degrees Aerial Platform Front-to-rear 2 degrees Working height 5 m (16.5′) Maximum platform height 3.0 m (10′) Tires Non-marking solid rub- Turning radius Inside 0 cm (0″) 1.45 m (4′ 9″)
Page 26
& pporting Elevating Assembly 3-1 S UPPORTING LEVATING SSEMBLY W A R N I N G Never perform service on the work platform in the elevating assembly area while platform is elevated without first blocking the elevating assembly. DO NOT stand in elevating assembly area while deploying or storing brace. N S T A L L A T I O N Figure 3-1: Supporting Elevating Assembly Safety Props...
Page 27
Preventative Maintenance Section 3 - Service & Repair 3-2 P REVENTATIVE AINTENANCE The complete inspection consists of periodic visual and operational checks, along with periodic minor adjustments to assure proper performance. Daily inspection will prevent abnormal wear and prolong the life of all systems.
Page 28
& t s i 3-3 P REVENTATIVE AINTENANCE HECK REVENTATIVE AINTENANCE REVENTATIVE AINTENANCE EPORT Interval Date: _______________________________________ Daily=each shift or every day Owner:______________________________________ 50h/30d=every 50 hours or 30 days 250h/6m=every 250 hours or 6 months Model No: ___________________________________ 1000h/2y=every 1000 hours or 2 years Serial No: ___________________________________ Y=Yes/Acceptable N=No/Not Acceptable...
Page 29
Parts Location Section 3 - Service & Repair 3-4 P ARTS OCATION Figure 3-2: Parts Location PLATFORM CONTROL BOX DOCUMENT BOX LIFT CYLINDER EMERGENCY LOWER ELEVATION SWITCH SAFETY PROP DRIVE WHEELS CASTORS 12VOLT BATTERIES FUSE BATTERY CHARGER GROUND CONTROLS POWER & DRIVE CONTROL MODULE HYDRAULIC POWER UNIT...
Page 30
Section 3 - Service & Repair General Lubrication 3-5 G ENERAL UBRICATION Scissor Slide Blocks and Channels: Application: Approved Lubricant : Aerosol, Brush or Mist Application. Interflon Fin Lube TF Lubricant should be applied as a extremely thin The use of Interflon Fin Lube is coating around the visible edges of the Nylon recommended as it dries to prevent dirt Pads and along the Chassis and Platform slide...
Page 31
Battery fluid is highly corrosive. Thoroughly rinse away any spilled fluid with clean water. Always replace batteries with Snorkel batteries or manufacturer approved replacements. Before disconnecting the battery negative (-) lead, make sure all switches are OFF. If ON, a spark will occur at the ground terminal which could cause an explosion if hydrogen gas or fuel vapors are present.
Page 32
Section 3 - Service & Repair Hydraulics 3-7 H YDRAULICS Y D R A U L I C / OWERPACK A N K I L T E R LUID EVEL Figure 3-5: Hydraulic Power Pack and Filter With Platform fully lowered, oil should be visible between Max /Min lines on the Dipstick, if not, fill the tank.
Page 33
Hydraulics Section 3 - Service & Repair Y D R A U L I C U M P The Hydraulic Pump is located inside the Power Pack Tank mounted to the rear of the Manifold Block. To remove and replace the pump follow the instructions in the previous section to gain access to the Pump and unbolt it from the Manifold Block.
Page 34
Section 3 - Service & Repair Hydraulics Figure 3-7: Emergency Down Valve MERGENCY ALVE The Emergency Down Valve is located at the front of the machine. Push the lever down to activate. W A R N I N G The potential for an accident increases when safety devices do not function properly.
Page 35
Hydraulics Section 3 - Service & Repair A I N Y D R A U L I C A N I F O L D The Hydraulic Manifold Block is part of the Power Pack module. Refer to Figure 3-8 and Page 3-9 for details.
Page 36
Section 3 - Service & Repair Hydraulics E T T I N G Y D R A U L I C A N I F O L D R E S S U R E S W A R N I N G The hydraulic oil may be of sufficient temperature to cause burns.
Page 37
Section 3 - Service & Repair Cylinders 3-8 C YLINDERS Lift cylinder Removal 1. Raise the platform and support it using both safety props, see page 3-3. the hose and immediately plug the hose to prevent foreign material from entering. 3.
Page 38
If neccesary adjust the position of the limit switches to ensure they switch in the correct sequence as above, ensure that the stack scissor safety props are correctly deployed before working in the scissor stack area. Figure 3-11 : S3010E Limit Switches Page 3-20...
Page 39
Switch Adjustment Section 3 - Service & Repair 3.10 T ensor ENSOR WITCH The tilt sensor is incorporated in the TS100 Control Module, the switch is activated if machine is tilted by greater than 2 ° in either direction and either elevation switch is open, this results in a continuous audible alarm and all movement disabled.The only way to clear this alarm is to return the machine below 2 °...
Page 40
Section 3 - Service & Repair Controls 3-11 C ONTROLS L A T F O R M O N T R O L S The Platform Controller can be disassembled to replace defective switches. See the Parts Manual for replacement part numbers. Figure 3-19: Upper Controls Page 3-25...
Page 41
Controls Section 3 - Service & Repair H A S S I S O N T R O L S Figure 3-20: Chassis Controls The chassis control assembly is mounted on Right Side Door the inside of the chassis drawer. CHARGER 513924-002 1.
Page 42
Section 4 ROUBLESHOOTING .1 I NTRODUCTION The following section on troubleshooting provides guidelines on the types of problems users may encounter in the field, helps determine the cause of problems, and suggests proper corrective action. Careful inspection and accurate analysis of the symptoms listed in the Troubleshooting Guide will localize the trouble more quickly than any other method.
Page 43
PECIAL OOLS Following is a list of tools which may be required to perform certain maintenance procedures on the S3010E work platforms. Flow Meter with Pressure Gauge ( P/N 067040-000) 0-69 bar (0-1000 psi ) Hydraulic Pressure Gauge with Adapter Fittings (P/N 014124-010)
Page 44
Troubleshooting IAGNOSTICS SING CAL DISPLAY The EZcal Display can be switched into calibration mode to become an invaluable tool when troubleshooting on this machine. Switch the machine on, press and hold Esc for 5 seconds until “Ezlift menu” is displayed then select diagnostics, the following menu’s are available: SYSTEM –...
Page 45
Troubleshooting EPLACING T HE TS100 C ONTROL M ODULE If for any reason you have to replace the TS100 control module it is important that you complete the following procedures: W A R N I N G If the TS100 control module is replaced and/or moved within the machine for any reason the tilt sensor must be reset for zero °...
Page 46
Troubleshooting 4.3 - Troubleshooting Guide 4.3 T ROUBLESHOOTING UIDE POSSIBLE SOLUTION All functions 1. Blown electric motor fuse Check 160 amp electric motor fuse. Replace if blown. inoperable, electric motor y t l e t t a t l e t t f I .
Page 60
S3010E PARTS MANUAL POWER PACK ASSEMBLY REPAIR PARTS POWER PACK ASSEMBLY Mon Feb 15 02:49:11 UTC 2021...
Page 61
S3010E PARTS MANUAL POWER PACK ASSEMBLY アイテム 部品番号 名前 数量 6029656 POWER PACK ASSEMBLY, SERIAL BREAK END #S3010-01- 000038 514706-000 POWER PACK ASSEMBLY, SERIAL BREAK START #S3010- 01-000038 514021-001 SUCTION FILTER 514021-002 DRAIN PORT 514021-003 FILLER/DIPSTICK 514021-004 TANK 514021-005 ORIFICE VALVE 514021-006 SOLENOID 514021-007 RELIEF VALVE 514021-008 CHECK VALVE 514021-009 MANIFOLD BLOCK 514021-010 PUMP 514021-011 START CONTACTOR 514021-012 MOTOR Break end #S3010-01-...
Page 62
S3010E PARTS MANUAL SCISSOR STACK ASSEMBLY REPAIR PARTS SCISSOR STACK ASSEMBLY Mon Feb 15 02:49:11 UTC 2021...
Page 63
S3010E PARTS MANUAL SCISSOR STACK ASSEMBLY アイテム 部品番号 名前 数量 0120525 WELDMENT IST INNER ARM 0120519 WELDMENT 1ST OUTER ARM 0120548 WELDMENT 2ND INNER ARM 0120549 WELDMENT 3RD OUTER ARM 0120539 WELDMENT 3RD INNER ARM 0120553 WLDNT TUBE 2ND OUTER ARM RH PUSH10 0120554 WLDNT TUBE 2ND OUTER ARM LH - PUSH10 0120557 WELDMENT PIN 0120559 WELDMENT PIN 0120560 KEEPER PIN 056021-008 Washer SpringWasher DIN127B 058510-020 M8 x 20 SOCKET HD CTS SCREW - 12.9 2509723 BRG 25mm ID X 28mm OD X 30mm LG 2509724 BRG 25mm ID X 28mm OD X...
Page 65
S3010E PARTS MANUAL LIFT CYLINDER ASSEMBLY REPAIR PARTS LIFT CYLINDER ASSEMBLY Mon Feb 15 02:49:11 UTC 2021...
Page 66
S3010E PARTS MANUAL LIFT CYLINDER ASSEMBLY アイテム 部品番号 名前 数量 0120658 LIFT CYLINDER (Type a) 513064-000 LIFT CYLINDER (Type b) 513917-000 SOLENOID VALVE 514022-000 SEAL KIT (Type a) 513064-010 SEAL KIT (Type b) LIFT CYLINDER ASSEMBLY Mon Feb 15 02:49:11 UTC 2021...
Page 67
S3010E PARTS MANUAL EXTENSION LOCK ASSEMBLY REPAIR PARTS EXTENSION LOCK ASSEMBLY Mon Feb 15 02:49:12 UTC 2021...
Page 68
S3010E PARTS MANUAL EXTENSION LOCK ASSEMBLY アイテム 部品番号 名前 数量 10016000D EXTENSION LOCK ASSEMBLY 10016001 WELD, EXT LOCK MT 10016002 WELD, EXT LOCK HANDLE 5563451 PLUG TUBING 1.00 X .095 10016009 EXT LOCK PLUNGER 10016010 PLATE, EXT LOCK ROCKER 10016011 PLATE, EXT LOCK LINK 10016017 SHOULDER BOLT, 1/4 OD x 22/64L 10016012 PIN, EXT LOCK PLUNGER 10016013 PIN, EXT LOCK ROT 5569973 SLIDE PAD, STICK ON OCTOBER 2017 AND BEFORE 10016014 FRICTION PAD HOLDER 10016015 PLATE, EXT LOCK VERT GUIDE 10016016 SPRING, COMPRESSION, 1" OD x 10016018 SCREW, FLATHEAD, 5/16-18 x...
Page 69
S3010E PARTS MANUAL PLATFORM ASSEMBLY REPAIR PARTS PLATFORM ASSEMBLY Mon Feb 15 02:49:12 UTC 2021...
Page 70
S3010E PARTS MANUAL PLATFORM ASSEMBLY アイテム 部品番号 名前 数量 513794-000 WLDMT DECK PUSH 0120772 BLOCK 056066-008 NUT NYLOCKNUT DIN985 M8 8.0 ZP 010076-000 Manual Enclosure 5563251 M8 THREADED KNOB 513918-000 WLDMT, HAND RAIL, RIGHT 513920-000 WLDMT, HAND RAIL, REAR 513921-000 WLDMT, SWING GATE 513919-000 WLDMT, HAND RAIL, LEFT 0120825 PIN, SALOON DOOR 5592001 SNAP RING .625 EXT HD 056059-020 CAPSCREW, M8 X 1.25 X 20MM 512346-008 METRIC ACORN NUT M8 X 1.25 ZINC PLTD 058503-016 HHCS M8 x 1.25 x 16 G8.8 ISO 4017̲DIN 933 056021-008 Washer SpringWasher DIN127B...
Page 71
S3010E PARTS MANUAL UPPER CONTROL BOX REPAIR PARTS UPPER CONTROL BOX Mon Feb 15 02:49:13 UTC 2021 2-10...
Page 72
S3010E PARTS MANUAL UPPER CONTROL BOX アイテム 部品番号 名前 数量 514428-000 UPPER CONTROL BOX ASSY (CE Shown / ANSI) 514428-001 UPPER CONTROL BOX ASSY Shown (AUSTRALIAN) 513922-000 UPPER CONTROL BOX 515755-000 JOYSTICK 513208-000 UCB PANEL 513209-001 UCB Overlay 3087803 EZCal Panel - Trionics 3028810 PUSH/PULL EMERGENCY STOP 3020047 Switch, Toggle - Honeywell INTI- 3020016 Switch, Toggle - Honeywell INTI- 510542-000 PUSHBUTTON BLACK C/W 1 N/O CON 510528-000 LED RED 502588-000 ALARM, ECCO BEEPING 6-28VDC 1...
Page 73
S3010E PARTS MANUAL ELECTRIC CABLES KIT REPAIR PARTS ELECTRIC CABLES KIT Mon Feb 15 02:49:13 UTC 2021 2-11...
Page 74
S3010E PARTS MANUAL ELECTRIC CABLES KIT アイテム 部品番号 名前 数量 ---- 513776-000 Platform Control Loom ---- 513777-000 Ground Control Loom ---- 513795-000 Battery Cable - Live ---- 513796-000 Battery Cable - Negative ---- 513797-000 Pump to Fuse Cable ---- 513798-000 Battery Cable - Link 513800-001 CABLE ASSEMBLY 550mm 513800-002 CABLE ASSEMBLY 500mm 513800-003 CABLE ASSEMBLY 550mm 513800-004 CABLE ASSEMBLY 2800mm 513800-005 CABLE ASSEMBLY 2800mm ELECTRIC CABLES KIT...
Page 75
Illustrated Parts Breakdown - Label Kit CE Label Kit CE - 513869-000 1 of 2 PN : 514227-000 514227-000 (Seperate from 513869-000) 514191-010 FAILURE TO READ, UNDERSTAND AND OBEY THE FOLLOWING SAFETY RULES WILL CAUSE DEATH OR SERIOUS INJURY. TRAPPING/CRUSHING HAZARD Beware of crushing hazard when holding handrails while the platform is moving in close proximity to...
Page 76
Illustrated Parts Breakdown Label Kit CE Label Kit CE - 513869-000 2 of 2 PN : 514227-000 514227-000 (Seperate from 513869-000) 514360-000 514360-000 514191-010 01422-903 513871-000 Left Side MAX = 227 kg 010076-901 (200N) MAX 513874-001 513874-100 510280-001 676988 060197-001 Front 7030018 Page 6-17...
Page 77
Illustrated Parts Breakdown - Label Kit ANSI Label Kit ANSI - 513869-100 1 of 2 PN : 514227-000 514227-000 (Seperate from 513869-100) 514191-000 Right Side 0073224 514359-000 300699 514190-000 621486 0083426 513871-000 451726 621486 0083426 513871-000 0074311 Page 6-18...
Page 78
Illustrated Parts Breakdown Label Kit ANSI Label Kit ANSI - 513869-100 2 of 2 PN : 514227-000 514227-000 (Seperate from 513869-100) 514191-000 621486 0083426 513871-000 Left Side 451986 514194-000 0073043 513874-100 451986 0361533 0181562E 300700 Front 060197-001 7030018 Page 6-19...
Page 79
Waste Removal and Disposal End of Life Waste Advice Chart : Your waste can't be recycled as scrap metal. Con nue on Special Waste Flow chart Is the waste: A solid metal ? Is the metal: Aluminum, Copper, When you have accumilated sufficent qty, this Iron, should be RECYCLED...
Page 82
Local Distributor / Lokaler Vertiebshändler / Distributeur local El Distribuidor local / ll Distributore locale EUROPE, MIDDLE EAST AFRICA & ASIA PHONE: +44 (0) 845 1550 057 FAX: +44 (0) 845 1557 756 NORTH & SOUTH AMERICA PHONE: +1 785 989 3000 TOLL FREE: +1 800 225 0317 FAX: +1 785 989 3070 AUSTRALIA...
Page 83
S3010E PARTS MANUAL CHASSIS ASSEMBLY COMPONENT TRAY DECALS 2-12 ELECTRIC CABLES KIT 2-11 EXTENSION LOCK ASSEMBLY GENERAL ASSEMBLY HOSE KIT INTRODUCTION LIFT CYLINDER ASSEMBLY OPERATION & SPECIFICATION PLATFORM ASSEMBLY POWER PACK ASSEMBLY SCHEMATICS SCISSOR STACK ASSEMBLY SERVICE & REPAIR TROUBLESHOOTING...