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Instructions
Topper Units
Grease dispense units with pneumatic pump elevator for easy drum replacement. For
professional use only.
Model No. 226013
®
50:1 Ratio Fire-ball
Pump
5000 psi (34.5 MPa, 345 bar) Maximum Working Pressure
100 psi (0.68 MPa, 6.89 bar) Maximum Air Pressure
Model No. 226018
®
50:1 Ratio President
Pump
4000 psi (27.6 MPa, 276 bar) Maximum Working Pressure
80 psi (0.55 MPa, 5.5 bar) Maximum Air Pressure
Model No. 244637
®
75:1 Ratio President
Pump
4000 psi (27.6 MPa, 276 bar) Maximum Working Pressure
80 psi (0.55 MPa, 5.5 bar) Maximum Air Pressure
Model No. 204490
without pump or hose kit
Model No. 25P544
36:1 Ratio GT 750 Pump
3600 psi (24.8 MPa, 248.2 bar) Maximum Working Pressure
100 psi (0.68 MPa, 6.89 bar) Maximum Air Pressure
Important Safety Instructions
Read all warnings and instructions in this
manual before using the equipment. Save
these instructions.
306556T
EN
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Table of Contents
Related Manuals for Graco Fire-Ball 425 Series
Summary of Contents for Graco Fire-Ball 425 Series
- Page 1 Instructions Topper Units 306556T Grease dispense units with pneumatic pump elevator for easy drum replacement. For professional use only. Model No. 226013 ® 50:1 Ratio Fire-ball Pump 5000 psi (34.5 MPa, 345 bar) Maximum Working Pressure 100 psi (0.68 MPa, 6.89 bar) Maximum Air Pressure Model No.
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Page 2: Table Of Contents
California Proposition 65 ....27 Graco Standard Warranty ....28... -
Page 3: Warnings
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable. - Page 4 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.
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Page 5: Installation
1. Remove the ground screw (Z) and insert through the eye of the ring terminal at the end of ground wire (Graco P/N 238909, user supplied) (Y), see F . 1. The equipment must be grounded to reduce the risk 2. -
Page 6: Pressure Relief Procedure
Installation Pressure Relief Procedure Follow the Pressure Relief Procedure whenever you see this symbol. This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or servicing the equipment. -
Page 7: Typical Installation
Typical Installation Typical Installation 3” (76 mm) supply lines 1” (25 mm) (from ceiling) 6” (152.4 mm) supply lines (through wall) bleed-type master air valve (required) supply pump high pressure fluid shutoff valve air supply ball valve 5’ (1524 mm) mounting holes clearance... -
Page 8: Mount The Elevator
Typical Installation Mount the Elevator 1. Secure the elevator base (A) to the mounting base (102) using screws (104), lock washers (103), and nuts (105) (F . 3). . 4: 2. Remove the inductor plate nut (11, 24 or 114), the . - Page 9 Typical Installation Model 25P544 5. Secure the pump to the pump mounting brackets (86) from the underside with screws (68). Refer to F . 5 and F . 7 for Steps 1-6 below. 6. Adjust the inductor plate on the pump so the pump 1.
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Page 10: Secure Pump Position
Typical Installation Secure Pump Position 5. Connect one end of the 36 in. (914 mm) hose into the adapter and connect the other end of the hose Refer to F . 5 and F . 8 for the following steps. into the elevator valve’s (27) union (82) (F . - Page 11 Typical Installation Models 226013,226018, 244637, 204490 Model 25P544 8. Attach the hex nipple (115 or 99) from the outlet 8. Install user-supplied pressure rated fluid outlet hose hose kit (91 or 97) to the pump outlet. (See Parts, to pump outlet. page 18).
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Page 12: Operation
Operation Operation NOTICE Always close the ball valve (65) when the inductor plate reaches the bottom of the drum, indicating the drum is empty. Allowing the pump to run without fluid will damage the pump. Installation of Drum Refer to F . - Page 13 Operation Moving Parts Hazard Keep fingers and hands away from the sides of the drum and the inductor plate to avoid pinching when raising and lowering the pump. 9. Push in the elevator valve (27) to lower the pump while guiding the inductor plate into the drum. 10.
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Page 14: Removal Of A Drum
Operation Removal of a Drum 1. Perform Pressure Relief Procedure, page 6 2. Close the ball valve (65). When closed, the handle will be at a 90° angle to the valve body. 3. Open the bleed-type master air valve (F). Foot Crush Hazard Using the elevator valve before the inductor plate is out of the drum can lift the drum, creating a potential... -
Page 15: Maintenance
Maintenance Maintenance Reinstallation of the Pump Refer to F . 11 for reference numbers. NOTE: To avoid contaminating the fluid in the supply 1. Connect the pump to the mounting bracket. container, keep the pump intake an the inductor plate 2. -
Page 16: End Of Product Life
End of Product Life End of Product Life At the end of the product’s useful life, dismantle and recycle it in a responsible manner. • Perform the Pressure Relief Procedure, page 6. • Drain and dispose of fluids according to applicable regulations. -
Page 17: Troubleshooting
Troubleshooting Troubleshooting 1. Follow Pressure Relief Procedure, page 6, before checking or repairing the pump. 2. Check all possible problems and causes before disassembling pump. Problem Cause Solution Low flow or air is being sucked into Open inductor plate vent. Close the inductor plate. -
Page 18: Parts
Parts Parts Model 204490 Model 244637 Elevator and Inductor Plate Assembly Pump, Elevator, and Inductor Plate Assembly Includes items 17, 25, 90, and 101 Includes items 21, 25, 90, 97, 101, and 107 Parts Part No. Description Qty. Description Qty. 204405 INDUCTOR PLATE ASSEMBLY... - Page 19 Parts Ref No. 101: Part No. 205339 Elevator Base Assembly Includes items 102 - 105 Part No. Description Qty. 205340 BASE, elevator 100018 LOCKWASHERS, spring, 1/2 in. 100096 SCREW, hex hd cap, 1/2-13 x 2 in. 100321 NUT, 1/2-13 89, 106, 107, or 108 91 or 97 1, 17, 21, or 109 .
- Page 20 Parts Ref No. 1: Part No. 204353 Ref No. 17: Part No. 204405 Inductor Plate Assembly: 400 lb Drum size Inductor Plate Assembly: 400 lb Drum size Fits 50:1 Fire-Ball In-Line Pump; Fits Monarch and President In-Line Pumps Includes items 2-16 Includes items 3 - 7, 10, 12 - 16, 18 - 20 Part No.
- Page 21 Parts Ref No. 21: Part No. 205699 Ref No. 109: Part No. 25P545 Inductor Plate Assembly: 400 lb Drum size Inductor Plate Assembly: 400 lb Drum size Fits 50:1 President In-Line Pumps Fits 36:1 GT 750 Pumps Includes items 3 - 7, 10, 12 - 16, and 22 - 24 Includes items 3-7, 10, 12-16, and 113-116 No.
- Page 22 Parts Ref. No. 27 Ref. No. 42 29 36 Snap-Over Valve Assembly Restrictor Valve Assembly Includes items 28 to 40 Includes items 43 to 46 1/8 npt 0729 0730 0732B 66 74 Ref. No. 47 Air Assist Valve Assembly Includes items 48 to 60 3/8 npt 1/4 npt 0731...
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Page 23: Ref No. 25: Part No. 204461 Wishbone Support Assembly
Parts Ref No. 25: Part No. 204461 Wishbone Support Assembly Part No. Description Qty. Part No. Description Qty. 204560 HOSE, air, cpld 3/8 npt (m) 3/8 in. 202295 SNAP-OVER VALVE ASSEMBLY (9.6mm) ID, 18 in. (457 mm) long Includes items 28 - 40 204561 HOSE, air, cpld 3/8 npt (m) 3/8 in. -
Page 24: Ref No. 91: Part No. 204467 Fire-Ball Delivery Hose Kit
Parts Ref No. 91: Part No. 204467 Ref No. 97: Part No. 205102 Fire-Ball Delivery Hose Kit President Delivery Hose Kit Includes Items 92 - 94, 96, and 115 Includes items 94, 96, 98, 99, and 110 No. Part No.Description Qty. -
Page 25: Dimensions
Parts Dimensions 306556T... -
Page 26: Technical Specifications
Technical Specifications Technical Specifications See the pump instruction manual for Technical Data including Wetted Parts, Port Sizes, and so on. Topper Units Metric Maximum fluid working pressure 50:1 Ratio Fire-Ball Pump 5000 psi 34.5 MPa, 345 bar 50:1 Ratio President Pump 4000 psi 28 MPa, 280 bar 75:1 Ratio President Pump... -
Page 27: California Proposition 65
Topper Units Metric Maximum sound power lever tested in accordance with ISO 9614-2 Model 226018 94.6 dB(A) 50:1 Ratio President Pump Model 244637 94.6 dB(A) 75:1 Ratio President Pump Maximum sound power tested at 70 psi (0.48 MPa, 4.8 bar) at 20 cycles per min. (per ISO-9414-2) Model 25P544... -
Page 28: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.