Related Manuals for Snorkel MHP 15 J
Summary of Contents for Snorkel MHP 15 J
- Page 1 Maintenance and Repair Parts Engine Powered Gasoline Battery Electric P/N 11995B September 2005...
- Page 2 Dealer rental fleet, whichever comes first. Any part or parts which, upon examination by the Snorkel Service Department, are found to be defective, will be replaced or repaired, at the sole discretion of Snorkel, through its local Authorized Dealer at no charge.
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Page 3: Table Of Contents
Table of Contents Table of Contents General Specifications Section 1. - Repair Parts General Specifications ......3 Trailer assembly . - Page 4 Table of Contents Section 4. - Options Section 2. - Hydraulics Rotator option ......4-2 Hydraulic schematic illustration for standard units .
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Page 5: General Specifications
General Specifications General Specifications SPECIFICATIONS MHP15J 14.8m 48’ 7” Nominal working height 42’ 6” Maximum height to basket floor 6.8m 22’ 8” Maximum outreach 6.90m 22’ 6” Maximum outreach height Maximum width of base 1.75m 5’ 7” Stabilisers retracted 3.53m 11’... -
Page 6: Working Envelope
General Specifrications Working Envelope (52.4) (49.2) (45.9) (42.6) (39.3) (36.1) (32.8) (29.5) (26.2) (22.9) (19.6) (16.4) (13.1) (9.8) (6.5) METRES (19.6) (16.4) (13.1) (9.8) (6.5) (3.2) (3.2) (6.5) (9.8) (13.1) (16.4) (19.6) (22.9) (26.2) FEET page 4 MHP15J – 11995B... -
Page 7: Maintenance Information
Electrical (Section 3), contains listings and current production machines only. illustrations of electrical components installations including wiring schematics. While Snorkel has attempted in every way to confirm that all information in this manual is correct, Options improvements are being constantly made to the machine that may not be reflected in this manual. -
Page 8: Maintenance Schedules
- blocked or the weight removed by a suitable lifting device before disconnecting the Maintenance schedules hydraulic hose from the motor/pump unit to the lift Snorkel has established a Preventive Maintenance cylinder. Schedule that includes: When raising a portion of the machine, be sure that Daily Maintenance (Operator’s Inspection) -
Page 9: Daily Maintenance
Maintenance Information Daily Maintenance Pre-operational Inspection Item Service Required Engine fuel level Look to see that the fuel tank is full Fuel tank cap Check to see that the cap is tight Engine oil level Check oil level (between dipstick lines) Fuel leaks Visually inspect (hoses and connections) Engine cooling... -
Page 10: 90 Day Or 150 Hour Maintenance
Maintenance Information 90 Day or 150 Hour Maintenance (Trained Service Technician) Components Service Required Recommended Lubricant or Further Instructions Daily maintenance Perform maintenance as per schedule Preventive inspection Perform inspection, complete form Retain copy of checklist maintenance checklist Placards and decals inspection Inspect using drawing and parts listing Replace any missing or in section 1 (repair parts) -
Page 11: Lubricants
Rotation gear teeth and pinion suppliers can generally furnish this Rotation gear teeth and pinion. Gear teeth and information. gear box pinion should be lubricated with a multi If questions still remain, contact Snorkel for further purpose grease. information. MHP15J – 11995B page 9... -
Page 12: Battery
Maintenance Information Battery Battery. The battery will have longer life if the water level is maintained and it is kept charged. The unit will have better starting characteristics with a fully charged battery. In cold weather the battery should be maintained at full charge to keep from freezing. -
Page 13: Preventive Inspection Maintenance
Maintenance Information Preventive inspection maintenance 90 day or 150 hour checklist OK OK - No Service Required Serial Number Corrective Action Required Corrected, (Record description of corrective action). Check Inspection Procedures Codes Platform rotation holding valve (3,4) (1) Weld cracks, dents and/or rust Rotator mounting bolts (2,6) (2) Installation (3) Leaks... - Page 14 Maintenance Information Corrective Action Required Note: If correction action is required on any item, attach sheet indicating problem and action taken. All items have been properly checked and tested and found to be operating satisfactory or necessary corrective action has been completed. Inspected By: Date page 12...
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Page 15: Torque Chart
Maintenance Information Torque chart PROPERTY CLASS 8.8 PROPERTY CLASS 10.9 TENSILE STRESS NOM SIZE TORQUE (N.m) TORQUE (N.m) CLAMP CLAMP AREA LOAD LOAD LUBED LUBED PITCH (mm ) k=0.20 k=0.15 k=0.20 k=0.15 x 0.5 5.03 2 200 1.32 0.99 2 990 1.79 1.34 M3.5 x 0.6... -
Page 16: To Order Service Or Repair Parts
Maintenance Information To order service or repair parts Manuals When placing an order for service or repair parts, Manuals are available from Snorkel to support any please have the following information available for of the machines that we produce. your machine. -
Page 17: Section 1. - Repair Parts
Section 1. - Repair Parts Section 1 Trailer assembly ......1-2 Trailer assembly illustration ....1-3 Boom assembly illustration . -
Page 18: Trailer Assembly
Trailer assembly Trailer assembly Item Part No Description 9844J Trailer weld 10929 Drawbar weld 10408 Stabiliser weld 10275A Stabiliser cylinder 1045 Jockey wheel 1038 Tow coupling 9846 Foot plate 9948 Pin, foot plate 8628 Pin keeper, 6mm 10293 Pin, cylinder to stabiliser 8626 Pin keeper, 10mm 1771... - Page 19 Trailer assembly illustration TITLE Trailer Assembly Page 1 - 3 DWG. 00000 Snorkel model MHP15J...
- Page 20 Boom assembly illustration TITLE Boom Assembly Page 1 - 4 Snorkel model MHP15J DWG. 00000...
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Page 21: Boom Assembly
Boom assembly Boom assembly Item Part No Description 9927 Lower boom 11937 Upper boom 11409 Jib boom 7177A Jib cylinder 1589A Uper cylinder 1578-021 Knuckle pin 10999 Guard, overcentre valve 11545 Overcentre manifold 7851 Overcentre valve 1549-024 Bush, upper boom 1572-004 Bush, lower boom 1578-015... -
Page 22: Platform Assembly
Platform assembly Platform assembly Item Part No Description 11429 Platform weld 11455 Basket frame weld 11456 Bracket weld, frame mount 11456-4 As Req Level spacer 11461 Light, number plate 302-0021 Foot switch 11429-20 Gravity gate 11429-25 Bush, gravity gate 9876-4 Tail light page 1 - 6 MHP15J –... -
Page 23: Motor Assembly
Motor assembly Motor assembly Item Part No Description 1171-4 Honda engine GX 160 1880-001 Coupling assy 10417 Bell housing (Metric shaft 1659 Pump 1171-4-6 Starter motor 7013-003 Fitting 7013-004 Fitting 7084-001 Dowty seal 1650-030 Battery lead 1650-021 Earth lead MHP15J – 11995B page 1 - 7... -
Page 24: Column Assembly
Column assembly Column assembly Item Part No Description 11940 Column weld 11406 Lower control box assembly 11390-6 Slew pinion cover 11942 Slew pinion gear 1067 Slew ring 9962 Pin, lower cylinder 9855-1 Cover, oil distributor 11415A Control valve assembly 11597-1 Bracket, microswitch 11597 Microswitch... -
Page 25: Column Assembly Illustration
Column assembly illustration Column assembly illustration MHP15J – 11995B page 1 - 9... -
Page 26: Placards And Decals Installation
Placards and decals installation Placards and decals installation Item Part No Description 9972 Serial number plate 451776 Decal, Hydraulic fluid level 0112471 Decal, Snorkel 7856-45 Decal, Tyre pressure 7855 Decal, Towing speed 9207 Decal, Hydraulic oil 0070420 Decal, Emergency lower 560239... - Page 27 Placards and decals installation 15, 14, 13 8 ,17 MHP15J – 11995B page 1 - 11...
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Page 28: 2000Kg Axle
2000kg axle 2000kg axle Item Part No Description 11027 Axle assembly 11027-7 Bearing cup 11027-8 Bearing cone 11027-1 Bearing cup 11027-2 Bearing cone 11027-9 Hub assembly (Includes 1, 5, 3, 25, 26) 11027-4 Seal kit, hub 60030-075 Flat washer ¾” I.D. 60021-092N Castle nut ¾”... - Page 29 2000kg axle assembly illustration TITLE 2000kg Axle Assembly Hydraulic, Disc Brakes Page 1 - 13 DWG. 000000 Snorkel model MHP15J...
- Page 30 Levelling assembly illustration TITLE Levelling Assembly Page 1 - 14 Snorkel model MHP15J DWG. 000000...
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Page 31: Levelling Assembly
Levelling Assembly Levelling Assembly Item Part No Description 9947 Lower level rod 11938 Upper level rod 11410 Jib level rod 11939 Jib level quadrant 9880 Guide channel 9951 Level quadrant 9879 Link level rod 3608-20 Lock nut 1750-120 Rod end 9881 Roller 3624-8... -
Page 33: Section 2. - Hydraulics
Section 2. - Hydraulics Section 2 Hydraulic schematic illustration for standard units . 2-3 Main control valve - sheet 1 ....2-4 Main control valve - sheet 2 ....2-5 Upper boom lift cylinder assembly . - Page 34 page 2 - 2 MHP15J – 11995B...
- Page 35 STABILISER ACCUM TANK AUX. PORT LOWER PORT PORT MOTOR PORT PUMP ROTATOR OPTION AUX. MOTOR OPTION RETURN FILTER 10 MICRON LEG 4 TITLE Hydraulic schematic for LEG VALVE BANK standard machines Page 2 - 3 DWG. 0000000 Snorkel model MHP15J...
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Page 37: Main Control Valve - Sheet 1
Main control valve - sheet 1 Main control valve - sheet 1 Item Part No Description 11415-1 Stabiliser solenoid 11415-2 Flow compensator 11415-3 Main relief valve 2500 psi 11415-4 Solenoid emergency lower 11415-5 Manual emergency lower 11415-6 Check valve 4 psi 11415-7 Proportional flow control 11415-8... -
Page 38: Main Control Valve - Sheet 2
Main control valve - sheet 2 Main control valve - sheet 2 Item Part No Description 11415-1 Stabiliser solenoid 11415-2 Flow compensator 11415-3 Main relief valve 2500 psi 11415-4 Solenoid emergency lower 11415-5 Manual emergency lower 11415-6 Check valve 4 psi 11415-7 Proportional flow control 11415-8... -
Page 39: Upper Boom Lift Cylinder Assembly
Upper boom lift cylinder assembly Upper boom lift cylinder assembly Item Part No Description 1589 Lift cylinder, upper 9935 Valve, H&L D/A 3613-0804050 Cap screw M8 x 50 506-5705 Fitting, hydraulic 7/16” x 9/16” 11611-6 Fitting, ferrulok 11057-1 Check valve, fitting 9935-1 Counterbalance cartridge 9405... -
Page 40: Lower Boom Lift Cylinder Assembly
Lower boom lift cylinder assembly Lower boom lift cylinder assembly Item Part No Description 9928 Lift cylinder, lower 9931 Valve, H&L D/A 3613-08040 Cap screw M8 x 40 506-5705 Fitting, hydraulic 7/16” x 9/16” 9401 Counterbalance cartridge 7956 Counterbalance cartridge 11611-6 Fitting, ferrulok 11934-6... -
Page 41: Flyboom Cylinder Assembly
Flyboom cylinder assembly Flyboom cylinder assembly Item Part No Description 12177 Flyboom cylinder assembly 11412-1 Relief valve 11367-2 Pilot check valve 12177K Seal kit MHP15J – 11995B page 2 - 8... -
Page 42: Stabiliser Leg Cylinder Assembly
Stabiliser leg cylinder assembly Stabiliser leg cylinder assembly Item Part No Description 10275 Cylinder, stabiliser 10286 H and L valve, MHP15J Leg 3613-08040 Cap screw M8 x 40 11934-6 Fitting, ferrulok 11611-6 Fitting, ferrulok 9981 Pressure switch, set 400 psi 3624-4 Bush, permaglide 3624-18... - Page 43 MHP15J – 11995B page 2 - 10...
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Page 44: Oil Distributor Assembly - 3 Port
Oil distributor assembly - 3 port Oil distributor assembly - 3 port Item Part No Description 1066 Distributor mount 11956 Oil distributor port 3 11956-4 Electric distributor rotation preventor 3602-12 3603-05 Flat washer 3604-05012 Machine screw 3605-06 HD spring washer 3610-06020 Bolt class 8.8 3610-06016... -
Page 45: Oil Distributor Assembly 3 Port Illustration
Oil distributor assembly 3 port illustration Oil distributor assembly 3 port illustration MHP15J – 11995B page 2 - 12... -
Page 46: Distributor 3 Port
Distributor 3 port Distributor 3 port Item Part No Description 13-228 O-Ring Nitrile 90 DUR 3605-06 Spring washer 3610-06016 Metric bolt 11768-228 PTFE backup washer 11956-1 Distributor 3 part pillar 11956-2 Distributor barrel 11956-3 Distributor cap 11956-5 Wiper seal 11956K Seal kit (includes items 1 &... -
Page 47: Section 3. - Electrical
Section 3. - Electrical Section 3 Electrical schematic illustration ....3-3 AC motor option wiring schematic illustration ..3-4 Road transport electric illustration....3-5 Upper control box assembly . - Page 48 page 3 - 2 MHP15J – 11995B...
- Page 49 P/N 1650-010 (A1 - A12) and (B1 - B12) REPRESENT TERMINALS R3 = STABILISER RELAY P/N 1650-010 ON TERMINAL STRIP IN THE LOWER CONTROL BOX TITLE Electrical Schematic Page 3 - 3 Rev. B 30-04-2004 DWG. 0000000 Snorkel model MHP15J...
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Page 51: Ac Motor Option Wiring Schematic Illustration
AC motor option wiring schematic illustration AC motor option wiring schematic illustration HONDA STARTER (terminal 85) SOLENOID CONTACTOR RELAY PHASE NEUTRAL To B12 EARTH MOTOR To A8 12v.DC POWER SUPPLY MHP15J – 11995B page 3 - 4... -
Page 52: Road Transport Electric Illustration
Road transport electric illustration Road transport electric illustration Y(1) Y(1) (6)R R(6) Br(7) Br(7) (3)B B(3) G(4) G(4) PLUG AUSTRALIA PLUG NEW ZEALAND REAR VIEW REAR VIEW Part Number 1286-001 Part Number 1286-001 RIGHT TURN G (4) TAIL Br (7) STOP R (6) EARTH B (3) TRAILER PLUG... -
Page 53: Upper Control Box Assembly
Upper control box assembly Upper control box assembly Item Part No Description 11407-1 Control box, upper drilled 11420-1 Decal, control box, upper 302-0013 Switch, toggle SPST (On/Off) 302-0015 Switch, toggle SPST (Mom/Off) 302-0018 Switch, toggle DPDT (M/Off/M) 302-0018 Switch, toggle DPDT (M/Off/M) - Rotator option 302-0090 Keyswitch, anti restart 560377... -
Page 54: Lower Control Box Assembly
Lower control box assembly Lower control box assembly Item Part No Description 11406-1 Control box, lower, drilled 11420 Decal, control box 302-0013 Switch, toggle SPST (On/Off) 302-0015 Switch, toggle SPST (Mom/Off) 302-0018 Switch, toggle DPDT (M/Off/M) 302-0048 Switch, toggle 4PDT (On/On) 3020087 Key switch 304-0348... -
Page 55: Section 4. - Options
Section 4. - Options Section 4 Rotator option ......4-2 Rotator option illustration..... 4-3 MHP15J –... -
Page 56: Rotator Option
Rotator option Rotator option Item Part No Description 11429 Platform weld 11564 Basket frame weld, rotator 11565 Bracket weld, rotator 11563 Swivel carrier weld 11563-11 Swivel pin, rotator 11568 Cylinder, platform rotator 9985 Pin, level rod 9792 Pin, fly boom 11586 Double pilot check valve 3624-26... - Page 57 Rotator option illustration TITLE Rotator Option Page 4 - 3 DWG. 11576 Snorkel model MHP15J...
- Page 59 Parts index - Page locator Axle assembly, 1200kg, 1-12 Tail light, 1-6 Trailer tongue weight, 2-3 Travelling height, 2-3 Basket frame weld, 1-6 Turntable rotation, 2-3 Basket frame weld, rotator, 4-2 Bracket weld, rotator, 4-2 Warranty - Limited See inside front cover Cylinder, flyboom, 2-8 Working height, 2-3 Cylinder, stabiliser, 2-9...