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PLAYSTAR LEGARD PS 7473 Safety Manual & Assembly Instructions

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Safety Guide & Assembly Instructions
Featured Components (purchase separately):
PS 7836
PS 8876
PS 8840
PS 8876
Featured Components (purchase separately):
PS 7836
PS 8876
PS 8876
Featured Components (purchase separately):
PS 7836
PS 7676
PS 8876
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PS 7690 (2)
PS 8814
PS 7956
PS 8850
PS 7690
PS 7956
PS 8814
PS 8860
PS 8813
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Customer Service: Monday - Friday, 8:00
Featured Components (purchase separately):
PS 7836
PS 7676
PS 8876
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Gold Design Option Shown
PS 7952
PS 7690
PS 8813
PS 8813
PS 7473
C.S.T.
PS 8872

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Summary of Contents for PLAYSTAR LEGARD PS 7473

  • Page 1 ® ® Safety Guide & Assembly Instructions Featured Components (purchase separately): Gold Design Option Shown PS 7836 PS 8876 PS 8840 PS 7690 (2) PS 8876 PS 8814 PS 7956 PS 8850 Featured Components (purchase separately): Featured Components (purchase separately): PS 7836 PS 7836 PS 8876...
  • Page 2 • Thoroughly read all safety instructions before Testing and Materials (ASTM) Home Playground beginning. Safety Standard. In order for PlayStar to comply with the ASTM Standard, we cannot recommend • Children must remain clear of construction site until anyone above these limits.

  • Page 3: Installation

    SAFETY INSTALLATION: 2. Only one child, for each single planned 3. Verify that suspended climbing ropes seat or single planned activity should are secured at both ends and that they 1. Follow the instructions provided, do not be allowed on this set at one time, with cannot be looped back on themselves.

  • Page 4: Tools Required

    COMPONENTS INCLUDED (not actual size) Sturdy Frame Brkts. Assembly Right-hand (2) Play Tool Kit (1) Left-hand (1) Handles (4) Corner Brackets (14) Climbing Rocks (4) Swing Hangers (4) Climbing Discovery Bars (5) Telescope (1) Quick-Link Playset Connectors (4) Anchors (8) Swing Seats (2) Sand Box Seat (1)
  • Page 5 BOARDS INCLUDED Before starting to assemble your playset, make sure all boards and hardware are identified and stacked by size. This will improve your assembly time. All boards are identified by “nominal” dimensions. The “actual” width and thickness of boards will vary. During assembly process, hide the marked end of the board to the inside so it is not visible on your completed playset.
  • Page 6 BOARDS INCLUDED All boards are identified by “nominal” dimensions. The “actual” width and thickness of boards will vary. During assembly process, hide the marked end of the board to the inside so it is not visible on your completed playset. Note: These boards require some basic drilling that is best...
  • Page 7 (Fig. 2) PLEASE NOTE: Letters represent pattern not position Note: When the PlayStar logo is showing, the three tabs on the bottom will position the template square with any two edges. When the arrow is showing, the two tabs on the bottom will position the template square with one edge only, which will allow you to slide the template anywhere along the board.
  • Page 8 PLEASE NOTE Patterns can be created (Letters represent pattern not position) anywhere along the board by turning the template over (arrow side up) and sliding it to the desired position. Use the shaded 2" x 4" holes for that pattern. 1"...
  • Page 9 ATTACHING CORNER BRACKETS There are several steps in the assembly of your playset when you will be asked to attach “corner brackets”. Please review these diagrams to understand where to place the brackets, how to attach them, and what hardware to use. POSITIONING THE BRACKETS: The “corner bracket”...

  • Page 10: Tower Assembly

    TOWER ASSEMBLY On a flat work surface, lay out two 2" x 4" x 88" boards 38³ ₄" Items for STEP 1: apart. Measure and mark both boards at dimensions shown. (4) 2" x 4" x 88" boards Attach two 2" x 4" x 38³ ₄" boards and one (4) 2"...
  • Page 11 Items for STEP 3: (8) Corner Brackets (32) #8 x 1¹ ₄" deck screws (8) ³ ₈" x 3¹ ₂" hex bolts (6) ³ ₈" x 2" hex bolts (2) ³ ₈" x 1¹ ₂" lag screw (30) ³ ₈" washers (14) ³...
  • Page 12 Items for STEP 4: (1) 2" x 4" x 58¹⁄₂" board (4) #8 x 2¹ ₂" deck screws Predrill the 2" x 4" x 38³ ₄" boards at the dimension shown. Center the 2" x 4" x 58¹⁄₂" board behind the holes and flush with the top of the 2"...
  • Page 13 Items for STEP 6: (2) 2" x 4" x 88" boards (2) 2" x 4" x 44¹ ₄" boards (36) #8 x 2¹⁄₂" deck screws Attach two 2" x 4" x 88" boards at dimensions shown. Secure with #8 x 2¹⁄₂" deck screws. Attach two 2"...
  • Page 14 Items for STEP 7: (2) 2" x 4" x 33³ ₄" boards (1) 2" x 4" x 38³ ₄" board (16) #8 x 2¹ ₂" deck screws Attach one 2" x 4" x 38³ ₄" board at the dimension shown. Secure with #8 x 2¹⁄₂" deck screws. Attach two 2"...
  • Page 15 Items for STEP 8: (2) 1" x 4" x 44" boards (10) #8 x 1¹ ₂" deck screws Attach two pre-drilled and counter- sank 1" x 4" x 44" boards tight against the sides of the 2" x 4" x 88" boards previously installed as shown.
  • Page 16 Items for STEP 10: (1) 1" x 6" x 27¹⁄₄" - Arched board (2) 1" x 6" x 27¹⁄₄" boards (1) 1" x 4" x 33" board (6) #8 x 1¹ ₂" deck screws (2) #8 x 1¹ ₄" deck screws Attach one pre-drilled and counter-sank 1"...

  • Page 17: Swing Beam Assembly

    SWING BEAM ASSEMBLY Items for STEP 12: (6) 2" x 4" x 88" boards (48) #8 x 2¹ ₂" deck screws 0" 13¹ " Mark & Drill 3 Boards as shown 13¹ " 25¹ " 12¹ " 37³ ₄" 12¹ "...
  • Page 18 Items for STEP 13: (3) Step 12 Assemblies (2) Right-hand Sturdy-frame Brackets (1) Left-hand Sturdy-frame Bracket (6) #8 x 1¹ ₄" deck screws (6) ³ ₈" x 3¹ ₂" hex bolts (12) ³ ₈" washers (6) ³ ₈" lock nuts Use the bracket as a drill guide and drill two ¹...
  • Page 19 Items for STEP 14: (2) ³ ₈" x ³ ₄" hex bolts (2) ³ ₈" lock nuts Mate one right-hand bracket assembly to one left-hand bracket assembly as shown. Secure with two ³ ₈" x ³ ₄" hex bolts and ³ ₈" lock nuts through the two lower holes of brackets as shown (do not use flat washers).
  • Page 20 Items for STEP 16: (1) 2" x 4" x 46³⁄₄" board (4) #8 x 2¹⁄₂" deck screws Position assembly as shown. Align the posts so that the outermost points measure 84³⁄₄" as shown. Attach 2" x 4" x 46³⁄₄" board at dimension shown.
  • Page 21 Items for STEP 17: (2) corner brackets (8) #8 x 1¹ ₄" screws (2) ³ ₈" x 3¹ ₂" hex bolts (2) ³ ₈" x 2" hex bolts (8) ³ ₈" washers (4) ³ ₈" lock nuts Attach corner brackets. To complete the A-Frame Assembly, flip over as shown and position brackets so that the short side is against the 2"...
  • Page 22 You have the option at this step to extend your 8' Swing Station to 10' and add one more swing activity of your choice. However, it must be installed now! During original construction! STOP Purchase additional swing hangers and activities separately. Turn to page 26 for the 10' Swing Station Assembly or proceed to the 8' Swing Station Assembly below and discard the two extra 2"...
  • Page 23 Items for STEP 19: (1) 2" x 6" x 88" board (8) #8 x 2¹ ₂" deck screws Predrill the 2" x 6" x 88" beam board at the dimension shown. (See Page 8 “How To Use Your Drill Template For Drill Holes” for details.) Attach the drilled 2"...
  • Page 24 Items for STEP 20: Lift swing beam assembly and support with saw horses. (5) ³ ₈" x 3¹ ₂" hex bolts Note: If you do not have saw horses, rest beam (10) ³ ₈" washers on ground and rotate A-frame and single (5) ³...
  • Page 25 Items for STEP 21: (4) swing hangers (4) ³ ₈" x 3" lag screws (4) ³ ₈" washers Mark the top beam board, on the bottom edge, at the dimensions shown, for swing hanger locations. Drill a ¹ ₄" hole 2¹ ₂" deep in the center of the top board at each swing hanger location.
  • Page 26 10' Swing Station Assembly Items for STEP 18: (1) 2" x 6" x 88" board (1) 2" x 6" x 35⁷ ₈" board (4) #8 x 1¹ ₄" deck screws Use brackets as a drill guide and drill ¹ ₈" holes Lay out the single post assembly and the A-Frame 1"...
  • Page 27 Items for STEP 19: (1) 2" x 6" x 88" board (1) 2" x 6" x 35⁷ ₈" board (16) #8 x 2¹ ₂" deck screws Predrill the 2" x 6" x 88" and 2" x 6" x 35⁷ ₈" beam boards at the dimension shown. (See Pages 7 &...
  • Page 28 Items for STEP 20: (5) ³ ₈" x 3¹ ₂" hex bolts (10) ³ ₈" washers Lift swing beam assembly and (5) ³ ₈" lock nuts support with saw horses. Note: If you do not have saw horses, rest beam From the bottom side of beam, use on ground and rotate A-frame and single the six ³...
  • Page 29 Items for STEP 21: Mark the top beam board, on the bottom edge, at the dimensions shown, for swing hanger locations. (6) swing hangers (6) ³ ₈" x 3" lag screws NOTE: If you are installing the Bronco Rider, follow the installation (6) ³...
  • Page 30 CONNECT TOWER AND SWING BEAM Items for STEP 22: On the post of tower assembly where the beam will be attached, measure and mark hole location (7" down and 1⁵ ₈" from edge) as shown. (Fig. 1) (1) ³ ₈" x 4¹ ₂" bolt (2) ³...
  • Page 31 Items for STEP 23: Position 2" x 4" x 28" board approximately 34³ ₄" up from bottom of tower flush with the tower and swing beam posts as shown. Attach with (1) 2" x 4" x 28" board #8 x 2¹ ₂" deck screws. (2) corner brackets (4) #8 x 2¹...
  • Page 32 If you purchased the optional Adventure Tunnel Kit (PS 8876) it must be installed now. Follow the building instructions included with the Adventure Tunnel Kit. Then continue with STOP these Instructions on page 36. If you are not installing the Adventure Tunnel Kit, proceed with the instructions below. Items for STEP 24: (2) Corner Brackets (4) #8 x 1¹...
  • Page 33 Items for STEP 25: (2) 2" x 4" x 46³ ₄" boards (4) #8 x 1¹ ₄" deck screws (2) ³ ₈" x 2" hex bolts (4) ³ ₈" washers (2) ³ ₈" lock nuts Attach two 2" x 4" x 46³ ₄" boards to corner brackets as shown.
  • Page 34 Items for STEP 26: (1) 2" x 4" x 46³ ₄" board (2) 1" x 4" x 21⁷ ₁₆" boards (12) #8 x 1¹ ₂" deck screws Attach two pre-drilled and counter-sank 1" x 4" x 21⁷ ₁₆" boards as shown. Secure each board with #8 x 1¹⁄₂" deck screws.
  • Page 35 Items for STEP 27: (12) 1" x 4" x 21⁷⁄₁₆" boards (72) #8 x 1¹ ₂" deck screws Attach twelve pre-drilled and counter-sank 1" x 4" x 21⁷ ₁₆" boards in between the two boards you attached in the previous step. Start at the top and keep boards tight to each other. Secure with #8 x 1¹⁄₂"...
  • Page 36 Items for STEP 28: (2) 2" x 4" x 58¹⁄₂" boards (2) 2" x 4" x 33³ ₄" boards (16) #8 x 2¹ ₂" deck screws Attach two 2" x 4" x 33³ ₄" boards centered in the tower as shown. Secure with #8 x 2¹⁄₂" deck screws. Attach two 2"...
  • Page 37 If you purchased the optional Climbing Bar Kit (PS 7766) it must be installed now. Follow the building instructions included with the Climbing Bar Kit, STOP then continue with these instructions below. If you are not installing the Climbing Bar Kit, proceed with these instructions. Items for STEP 29: (1) 2"...
  • Page 38 Items for STEP 30: (1) Tarp roof (10) snap screws Align end of tarp (with the five snaps) approximately 1³ ₄" from the bottom edge of the 2" x 4" 58¹ ₂" board and pull outermost edges into position as shown. (Fig.1) Using a pencil, identify and mark each snap location center (should be approximately 2¹...
  • Page 39 STURDY-FRAME BRACE INSTALLATION STEP 31: Remove the top ³⁄₈" x 3¹⁄₂" hex bolt, washers and lock nut from the post support as shown. (Save these parts because they will be used in the next step.) NOTE: It is easiest to remove this ³⁄₈"...
  • Page 40 ANCHORING Items for STEP 34: At locations shown screw Playset Anchors into ground by hand (a long screwdriver will help). (7) Playset Anchors (7) ³ ₈" x 1¹ ₂" lag screws Use the anchor as a drill guide and drill a ¹⁄₄" hole 1" (7) ³...
  • Page 41 COMPONENTS – Mounting Instructions SWING SEAT • GYM RINGS 1. Attach coated ends of chains onto play component using Quick-Link Connectors provided. Tighten securely with an adjustable wrench. Adjustment Zone 2. Hook uncoated ends of chain onto Swing Hangers provided. 3.
  • Page 42 SLIDE – Mounting Instructions Scoop Slide - PS 8813, Scoop Wave Slide - PS 8814 1. Align slide at right angle (90˚) to 48" play deck. Lip of slide should rest on the play deck 1¹ ₂". Using the slide as a template, mark play deck through the three holes in the slide.
  • Page 43 CLIMBING BARS – Mounting Instructions Items for this STEP 1: (1) 2" x 4" x 28" board (6) #8 x 2¹ ₂" deck screws From the inside of tower attach 2" x 4" x 28" board at dimension shown. Secure with #8 x 2¹...
  • Page 44 PICNIC TABLE – Mounting Instructions Items for this STEP: (4) 2" x 6" x 35⁷ ₈" boards (4) Picnic Table Brackets (16) #8 x 1¹ ₄" deck screws (12) ³ ₈" x 1¹ ₂" lag screws (12) ³ ₈" washers 2"...
  • Page 45 Arch PlayStar logo when the Arch Climber is in the final Climber. Drill four ¹⁄₈" holes 1" deep at the marked position.
  • Page 46 CLIMBING WALL – Assembly Instructions 1. Align top of Climbing Wall at right angle 90˚). Lip of 5. Reinstall Climbing Wall permanently, attaching it to climbing wall should rest on the play deck 1¹ ₂". Using play deck using #14 x 1¹ ₄" pan head screws provided. the Climbing Wall as a template, mark play deck 6.
  • Page 47 CLIMBING STEPS – Assembly Instructions 1. Place the left (L) step side rail on a flat work surface. 3. Insert the right (R) step side rail on top of the existing Insert one 2" x 6" x 21" top step into the top hole. boards until the standard boards are flush with the outside of the side rail.

  • Page 48: Important - Please Read

    PlayStar, Incorporated, Janesville, WI 53547 © 2009, 2007, PlayStar, Inc. Reproduction of this document in part or whole is prohibited without the permission of PlayStar, Inc. Protected by one or more of the following United States or Foreign Patents: US D418,189; US D409,708; US D424,154; US D428,637; US 6,402,663; US D422,332; US D410,059;...