CAPITOL HY- 6900 Service Manual page 40

8. (HY-7700) Install bearing locknut on
forward end of output shaft and secure with
screw.
(HY-6900) Install bearing nut and
lockwasher on forward end of output shaft
and secure by bending lockwasher tang into
slot on nut.
9. Using adequate hoist, lower output gear
(with roller bearings on shaft) into housing.
10. E.R MODELS ONLY: Assemble and
install idler as follows:
a). Press roller bearings on idler shaft snug
against snap rings.
b). Install shaft and bearings into idler gear
and secure with snap ring.
c). Install idler assembly into housing bore.
Tap lightly if necessary so that shaft bottoms
in bore.
11. Apply new cover gasket to housing. A
small amount of grease may be used to
keep gasket in place.
12. Using adequate hoist install the housing
cover onto dowel pins in housing *. Tap
cover evenly with soft hammer until it is 1/8"
from housing. Locate capscrews and
lockwashers. Tap cover down firm and
tighten capscrews.
13.Install oiled bearing cup in output bore in
cover and tap it snug against roller
assembly.
14. Apply shims to cover around output
bore.
NOTE: Old shims may be re-used if they are
not damaged.
15. Press in new oil seal in bearing cap/ oil
seal retainer and install retainer over shims.
Secure with capscrews and lockwashers.
E.R. MODELS: Be careful not to damage o-
ring on idler shaft.
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