CAPITOL HY- 6900 Service Manual page 29

7.2 TABLE: REPLACEMENT WEAR LIMITS
ITEM
REDUCTION GEARS- Backlash
PINION SHAFT
O.D At Forward Commutator
O.D At rear Commutator
O.D At Forward Bearing
O.D At Rear Bearing
FORWARD COMMUTATOR BUSHING
I.D
REAR COMMUTATOR BUSHING
I.D
CLUTCH DISC THICKNESS
Driving (External Teeth)
Driven (Internal Teeth)
Driven, Thick (Internal Teeth)
CLUTCH PACK THICKNESS-Clutch 1-00100-6000
Forward Pack (Compressed)
Reverse Pack (Compressed)
CLUTCH PACK THICKNESS-Clutch 1-00100-6300
Forward Pack (Compressed)
Reverse Pack (Compressed)
OIL PUMP
Ream new bushings to .750"
SELECTOR VALVE
DRIVING DRUM SPLINES
CLUTCH END FLANGE
SPLINES
ALL SPLINED PARTS
NEW DIMENSIONS
MINIMUM MAXIMUM
.004 .008
1.7450 1.7455
2.997 2.998
3.3380 3.3387
1.7721 1.7726
1.7495 1.7505
3.001 3.002
.150 .160
.085 .095
.160 .175
1.645 1.785
1.410 1.530
1.485 1.620
1.250 1.355
IF DEEP GROOVES ARE PRESENT, OR MORE
THAN .006" CLEARANCE EXISTS BETWEEN PUMP
GEARS AND BODY
IF DEEP GROOVES ARE PRESENT (.25" DEEP)
IF GROOVES ARE PRESENT VERTICAL TO THE
SPLINE
REPLACE IF FIT IS NOT SNUG
REPLACEMENT
WEAR LIMIT
.020
1.7440
2.996
3.3360
1.7711
1.7525
3.004
.140
.075
.150
1.505
1.290
1.365
1.150
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