5. E.R. Models only: Inspect idler
gear for nicks, burrs, damage or
wear. Check bearings for rough
rotation or wear. Discard if
necessary. Make sure internal oil
passage in shaft is clear. Flush
idler hose.
6. Inspect output coupling at
bearing mating surface for nicks
or burrs. File smooth or discard
coupling. Inspect oil seal surface
for grooves. Discard coupling if it
is grooved.
7. Inspect mating surfaces of
output coupling and propeller
coupling and file smooth if
possible. Otherwise replace
parts.
8. Inspect housing cover bores and
mating surfaces front and back.
Repair nicks or burrs with file or
crocus cloth. Clean all of the
above parts thoroughly with
solvent.
2.6 HOUSING PARTS
Set transmission-housing upright.
1. Flush clean and inspect main
housing. Inspect front and rear
mating surfaces and repair with
file or crocus cloth.
2. Inspect reverse clutch drum for
deep grooves or wear. Repair or
replace as necessary. Clean with
solvent.
3. Flush clean oil breather and
suction hose (sump to filter).
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