SEW-Eurodrive X Series Addendum To The Assembly And Operating Instructions
Helical and bevel-helical gear units
Hide thumbs
Also See for X Series:
- Assembly and operating instructions manual (380 pages) ,
- Assembling and operating instructions (348 pages) ,
- Addendum to the assembly and operating instructions (24 pages)
Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for SEW-Eurodrive X Series
Summary of Contents for SEW-Eurodrive X Series
- Page 1 *22761055_1216* Drive Technology \ Drive Automation \ System Integration \ Services Addendum to the Assembly and Operating Instructions Industrial Gear Units X.. Series Helical and Bevel-Helical Gear Units Oil-Air Cooler for Pressure Lubrication /OAP Edition 12/2016 22761055/EN...
- Page 2 SEW-EURODRIVE—Driving the world...
-
Page 3: Table Of Contents
Table of contents Table of contents Important information ...................... 4 Oil-air cooler for pressure lubrication/OAP ................ 5 Structure/function...................... 5 Wiring diagram (schematic illustration) ................ 8 Installation/assembly..................... 10 Notes on checking the oil level .................. 13 Startup .......................... 14 Inspection/maintenance .................... 15 Malfunctions........................ 16 Permitted lubricants ...................... 17 Addendum to the Assembly and Operating Instructions – X.. Series Helical and Bevel-Helical Gear Units... -
Page 4: Important Information
Important information Important information INFORMATION This addendum describes amendments to the oil-air cooler operating instructions. Observe the additional information specified in this document. This document does not replace the detailed operating instructions. Addendum to the Assembly and Operating Instructions – X.. Series Helical and Bevel-Helical Gear Units... -
Page 5: Oil-Air Cooler For Pressure Lubrication/Oap
Oil-air cooler for pressure lubrication/OAP Structure/function Oil-air cooler for pressure lubrication/OAP Structure/function 2.1.1 Structure An oil-air cooler can be used if the thermal rating of a naturally cooled gear unit, or the cooling via a fan on the input shaft is not sufficient. INFORMATION •... - Page 6 Oil-air cooler for pressure lubrication/OAP Structure/function 2.1.4 Function Observe the following control information for the individual components. Oil pump/Oil-air heat exchanger The fan motor of the oil-air heat exchanger is switched on and off depending on the temperature. The pump motor has to be switched on 20 s prior to gear unit startup and is running during operation of the gear unit.
- Page 7 Oil-air cooler for pressure lubrication/OAP Structure/function 2.1.5 Interlocking specifications Enabling of the gear unit Gear unit enable if the following conditions are met: • Oil pressure p > 0.5 bar (startup delay of 10 s) • Oil temperature T < 90 °C STOP gear unit/warning Gear unit STOP/warning if one of the following conditions is met: •...
-
Page 8: Wiring Diagram (Schematic Illustration)
Oil-air cooler for pressure lubrication/OAP Wiring diagram (schematic illustration) Wiring diagram (schematic illustration) The wiring diagrams show a possible setup of the control for the cooling system when a temperature switch /TSK2 and, optionally, a PT100 temperature sensor are used. Use the wiring diagrams according to the structure of the cooling system. - Page 9 Oil-air cooler for pressure lubrication/OAP Wiring diagram (schematic illustration) 2.2.2 Control circuit with control via PT100 temperature sensor Emergency off Operator PT100 control p < 0.5 bar p > 0.5 bar ϑ K3 ON at > 60 °C ϑ > 90 °C ϑ...
-
Page 10: Installation/Assembly
Oil-air cooler for pressure lubrication/OAP Installation/assembly Installation/assembly INFORMATION First adhere to the operating instructions of the oil supply system manufacturer. 2.3.1 Installation and connection information The cooling system and the gear unit have to be set up separately as standard. As an option, the cooling system can be mounted to the gear unit as a complete unit. - Page 11 Oil-air cooler for pressure lubrication/OAP Installation/assembly 2.3.3 Electrical connection Observe country-specific regulations during the electrical connection. With the standard design, connect the following components: • Pump motor • Fan motor • Temperature switch/temperature sensor • Pressure switch • Maintenance indicator of the oil filter Observe the following information.
- Page 12 Oil-air cooler for pressure lubrication/OAP Installation/assembly 2.3.5 Technical data of electrical/optical maintenance indicator The following figure shows the wiring diagram: 5900838539 The following table shows the technical data: Max. voltage AC 250 V / DC 200 V Max. switching current 1.0 A Max.
-
Page 13: Notes On Checking The Oil Level
Oil-air cooler for pressure lubrication/OAP Notes on checking the oil level Notes on checking the oil level Using an oil supply system might influence the oil level. The fill quantities specified on the nameplate are guide values and refer only to the gear unit. The mark on the oil dipstick, oil level glass or oil sight glass is the decisive indicator of the correct oil quantity. -
Page 14: Startup
Oil-air cooler for pressure lubrication/OAP Startup Startup 2.5.1 Notes NOTICE Improper startup may result in damages to the gear unit or oil supply system. Possible damage to property. • Observe the following information. • Before startup, check the functionality of the monitoring devices. (Depending on the types of pressure switch, flow monitor, temperature switch/temperature sensor, maintenance indicator etc.) •... -
Page 15: Inspection/Maintenance
Oil-air cooler for pressure lubrication/OAP Inspection/maintenance Inspection/maintenance INFORMATION First adhere to the operating instructions of the oil supply system manufacturer. 2.6.1 Inspection and maintenance intervals Adhere to the following inspection and maintenance intervals. Time interval What is to be done? •... -
Page 16: Malfunctions
Oil-air cooler for pressure lubrication/OAP Malfunctions Malfunctions Fault Possible cause Measure No oil pump suction • Air in the pipes • Fill the suction line and oil pump with oil • Vent pressure pipe on startup • Not enough oil in the gear unit •... -
Page 17: Permitted Lubricants
The values specified in the lubricant tables apply as of the time of printing of this document. The data of the lubricants are subject to dynamic change on the part of the lubricant manufacturers. For the latest information about the lubricants, visit: www.sew-eurodrive.de/lubricants 2.8.1 Explanation of the structure of the tables and abbreviations... - Page 18 Oil-air cooler for pressure lubrication/OAP Permitted lubricants 2.8.2 Explanation of the various lubricants SEW070040013 18014416413363467 Lowest cold start temperature in °C for splash lubrication* Lowest cold start temperature in °C for drives with pumps up to a max. oil vis- cosity of 5000 cSt* Lowest cold start temperature in °C for drives with pumps up to a max.
- Page 19 Oil-air cooler for pressure lubrication/OAP Permitted lubricants 2.8.4 Lubricant tables This lubricant table is valid when the document is published. Please refer to www.sew- eurodrive.de/lubricants for the latest version of the table. 24485198731 Addendum to the Assembly and Operating Instructions – X.. Series Helical and Bevel-Helical Gear Units...
- Page 20 Oil-air cooler for pressure lubrication/OAP Permitted lubricants This lubricant table is valid when the document is published. Please refer to www.sew- eurodrive.de/lubricants for the latest version of the table. 24491451403 Addendum to the Assembly and Operating Instructions – X.. Series Helical and Bevel-Helical Gear Units...
- Page 21 Oil-air cooler for pressure lubrication/OAP Permitted lubricants This lubricant table is valid when the document is published. Please refer to www.sew- eurodrive.de/lubricants for the latest version of the table. 24485201163 Addendum to the Assembly and Operating Instructions – X.. Series Helical and Bevel-Helical Gear Units...
- Page 24 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...
Need help?
Do you have a question about the X Series and is the answer not in the manual?
Questions and answers