Sew Eurodrive X Series Manuals

Manuals and User Guides for Sew Eurodrive X Series. We have 8 Sew Eurodrive X Series manuals available for free PDF download: Assembly And Operating Instructions Manual, Assembling And Operating Instructions, Addendum To The Assembly And Operating Instructions

SEW-Eurodrive X Series Assembling And Operating Instructions

SEW-Eurodrive X Series Assembling And Operating Instructions (348 pages)

Brand: SEW-Eurodrive | Category: Industrial Equipment | Size: 47.32 MB

Table of Contents

Table of Contents
3
General Information
6
About this Documentation
6
Structure of the Safety Notes
6
Decimal Separator in Numerical Values
8
Product Names and Trademarks
8
Copyright Notice
8
Other Applicable Documentation
8
Safety Notes
9
Preliminary Information
9
Duties of the User
9
Target Group
9
Designated Use
10
Symbols on the Gear Unit
10
Symbols on the Dimension Sheet
15
Symbols on the Packaging
16
Transport
17
Storage and Transport Conditions
31
Basic Gear Unit Structure
33
Nameplate
33
Type Designations
35
Mounting Position
37
Mounting Surface
41
Shaft Position
43
Mounting Positions and Standard Mounting Surfaces
44
Fixed and Variable Pivoted Mounting Positions
47
Corresponding Directions of Rotation
52
Input and Output Shafts
55
Sealing System
60
Coating and Surface Protection Systems
67
Type of Lubrication
69
Reversible Gear Units
70
Identifying Features of a Reduced Oil Level
71
Extended Warranty
72
Design of Options and Accessories
73
Oil Expansion Tank /ET
73
Shaft End Pump /SEP
76
Pressure Switch /PS
78
Torque Arm /T
78
Mounting Flange /F
79
Backstop /BS
80
Motor Adapter /MA
81
V-Belt Drives /VBD
82
Type of Cooling
83
Fan /FAN
83
Water Cooling Cartridge /CCT
86
Water Cooling Cover /CCV
88
Oil Heater /OH
89
Oil Supply System
90
Oil Cooling System
90
Flange Coupling
91
Gear Units on Swing Base/Base Frame
91
Breather /BPG
92
Temperature Sensor /Pt100
94
Temperature Switch /NTB
94
Temperature Switch /TSK2
94
DUV40A (Diagnostic Unit Vibration)
95
DUO10A Diagnostic Unit (Oil Aging)
95
Driveradar
96
Installation/Assembly
97
Required Tools/Resources
97
Tolerances
97
Important Notes
98
Prerequisites for Installation
100
Installing the Gear Unit
101
Filling the Gear Unit with Oil
106
Gear Unit Filled with Oil on Delivery
114
Gear Units with Solid Shaft
116
Dimensioning the Customer Hub of Solid Shaft Gear Units
117
Output Shaft as a Hollow Shaft with Keyed Connection /..A
119
Output Shaft as a Hollow Shaft with Shrink Disk /..H
131
Output Shaft as a Splined Hollow Shaft /..V
149
Output Shaft with Torqloc
160
Torque Arm /T
176
Mounting Flange /F
178
Couplings
179
Motor Adapter /MA
181
V-Belt Drives /VBD
188
Fan /FAN
203
Water Cooling Cover /CCV
204
Water Cooling Cartridge /CCT
206
Oil Heater /OH
211
Pressure Switch /PS
221
Temperature Sensor /Pt100
222
Temperature Switch /NTB
223
Temperature Switch /TSK
224
Oil Filter
225
Brake
225
Startup
226
Important Notes
226
Startup of Gear Units with Long-Term Protection
228
Shaft End Pump /SEP
229
Desiccant Breather Filter /DC
229
Water Cooling Cover /CCV
230
Water Cooling Cartridge /CCT
231
Limit Temperature for Gear Unit Start
232
Oil Heater /OH
232
Backstop /BS
233
Speed Limits with Reduced Oil Level
234
Starting up the Gear Unit at Low Ambient Temperatures
243
Gear Unit Shutdown / Gear Unit Conservation
243
Inspection/Maintenance
245
Preliminary Work for Inspection and Maintenance
245
Inspection and Maintenance Intervals
246
Lubricant Change Intervals
250
Checking the Oil Level
251
Checking the Oil Consistency
259
Changing the Oil
260
Breather /BPG
265
Regreasable Sealing Systems (Except for Drywell)
267
Relubricating the Bearing for Drywell Sealing Systems
267
Shaft End Pump /SEP
271
Fan /FAN
271
Water Cooling Cover /CCV
281
Water Cooling Cartridge /CCT
282
Oil Heater /OH
286
Permitted Lubricants
287
Lubricant Selection
287
Structure of the Tables and Abbreviations
288
Explanation of the Various Lubricants
289
Explanations on the Oil Supply System / Oil Cooling Systems and Oil Viscosity
289
Lubricant Compatibility with Oil Seal
290
Lubricant Tables
291
Lubricant Fill Quantities
294
Sealing Greases/Rolling Bearing Greases
323
Malfunctions/Remedy
324
Troubleshooting Information
324
Possible Malfunctions/Remedy
325
Service
327
Waste Disposal
327
Address List
328
Index
339

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SEW-Eurodrive X Series Assembly And Operating Instructions Manual

SEW-Eurodrive X Series Assembly And Operating Instructions Manual (380 pages)

Helical and Bevel-Helical Gear Units

Brand: SEW-Eurodrive | Category: Industrial Equipment | Size: 42.32 MB

Table of Contents

Table of Contents
3
1 General Information

8
2 Safety Notes

11
- Preliminary Information
  11
- Duties of the User
  11
- Target Group
  12
- EAC Marking
  12
- General Information
  13
- Designated Use
  13
- Other Applicable Documentation
  14
- Safety Symbols on the Gear Unit
  15
- Symbols on the Dimension Sheet
  20
- Symbols on the Packaging
  21
- Transport
  30
- Storage and Transport Conditions
  32
3 Basic Gear Unit Structure

34
- Series Nameplate
  34
- Type Designations
  35
- Mounting Position
  38
- Mounting Surface
  43
- Shaft Position
  44
- Mounting Positions and Standard Mounting Surfaces
  46
- Fixed and Variable Pivoted Mounting Positions
  49
- Corresponding Directions of Rotation
  54
- Housing Design
  57
- Combination Overview of Housing Types and Options
  60
- Gearing and Shafts
  63
- Input and Output Shafts
  64
- Sealing System
  70
- Coating and Surface Protection Systems
  76
- Lubrication
  78
- Reversible Gear Units
  79
4 Design of Options and Accessories

80
- Oil Expansion Tank /ET
  80
- Shaft End Pump /SEP
  83
- Motor Pump /ONP
  85
- Motor Pump ONP1/ONP1L
  85
- Torque Arm /T
  86
- Flange Coupling with Cylindrical Interference Fit /FC-S
  87
- Flange Coupling with Keyway /FC-K
  88
- Mounting Flange /F
  89
- Backstop /BS
  90
- Motor Adapter /MA
  91
- V-Belt Drives /VBD
  93
- Drive Packages on a Steel Frame
  94
- Base Frame /BF
  95
- Type of Cooling
  96
- Fan /FAN
  96
- Water Cooling Cover /CCV
  100
- Water Cooling Cartridge /CCT
  102
- Oil-Air Cooler for Splash Lubrication /OAC
  104
- Oil-Air Cooler for Splash Lubrication /OAC1
  104
- Oil-Air Cooler for Pressure Lubrication /OAP
  104
- Oil-Air Cooler for Pressure Lubrication /OAP1
  104
- Oil-Water Cooler for Splash Lubrication /OWC
  104
- Oil-Water Cooler for Pressure Lubrication /OWP
  105
- Oil Heater /OH
  105
- Pressure Switch /PS
  106
- Temperature Sensor /PT100
  106
- Temperature Sensor /PT100 (Metallic)
  106
- Temperature Switch /NTB
  107
- Temperature Switch /TSK
  107
- Breather /BPG
  108
- Float Switch
  109
5 Checklist

110
- Before Startup
  110
- During Startup
  110
- Oil Heater /OH
  110
6 Installation/Assembly

111

SEW-Eurodrive X Series Assembly And Operating Instructions Manual

SEW-Eurodrive X Series Assembly And Operating Instructions Manual (356 pages)

Industrial Gear Units, Helical and Bevel-Helical Gear Units, Toque Classes from 6.8 kNm - 475 kNm

Brand: SEW-Eurodrive | Category: Industrial Equipment | Size: 43.72 MB

Table of Contents

Table of Contents
3
1 General Information

7
2 Safety Notes

10
- Preliminary Information
  10
- Duties of the User
  10
- Target Group
  10
- Designated Use
  11
- Other Applicable Documentation
  11
- Safety Symbols on the Gear Unit
  12
- Symbols on the Dimension Sheet
  17
- Symbols on the Packaging
  18
- Transport
  19
- Storage and Transport Conditions
  30
3 Basic Gear Unit Structure

33
- Series Nameplate
  33
- Type Designations
  34
- Mounting Position
  37
- Mounting Surface
  41
- Shaft Position
  43
- Mounting Positions and Standard Mounting Surfaces
  44
- Fixed and Variable Pivoted Mounting Positions
  47
- Corresponding Directions of Rotation
  52
- Housing Design
  55
- Combination Overview of Housing Types and Options
  57
- Gearing and Shafts
  61
- Input and Output Shafts
  62
- Sealing System
  67
- Coating and Surface Protection Systems
  73
- Type of Lubrication
  75
- Reversible Gear Units
  76
4 Design of Options and Accessories

77
- Oil Expansion Tank /ET
  77
- Shaft End Pump /SEP
  80
- Pressure Switch /PS
  82
- Motor Pump /ONP
  82
- Motor Pump ONP1/ONP1L
  82
- Torque Arm /T
  83
- Flange Coupling with Cylindrical Interference Fit /FC-S
  83
- Flange Coupling with Keyway /FC-K
  84
- Mounting Flange /F
  85
- Backstop /BS
  85
- Motor Adapter /MA
  87
- V-Belt Drives /VBD
  89
- Drive Packages on a Steel Frame
  90
- Type of Cooling
  92
- Fan /FAN
  92
- Axial Fan
  95
- Water Cooling Cover /CCV
  96
- Water Cooling Cartridge /CCT
  98
- Oil-Water Cooler for Splash Lubrication /OWC
  100
- Oil-Air Cooler for Splash Lubrication /OAC
  100
- Oil-Air Cooler for Splash Lubrication /OAC1
  100
- Oil-Water Cooler for Pressure Lubrication /OWP
  100
- Oil-Water Cooler for Splash or Bath Lubrication /OWC
  100
- Oil-Air Cooler for Splash or Bath Lubrication /OAC
  100
- Oil-Air Cooler for Splash or Bath Lubrication / OAC1
  100
- Oil-Water Cooler for Pressure Lubrication /OWP1
  100
- Oil-Water Cooler for Pressure Lubrication /OWP1
  101
- Oil-Air Cooler for Pressure Lubrication /OAP
  101
- Oil-Air Cooler for Pressure Lubrication /OAP1
  101
- Oil Heater /OH
  102
- Temperature Sensor /PT100
  103
- Temperature Switch /NTB
  103
- Temperature Switch /TSK
  103
- DUO10A Diagnostic Unit (Oil Aging)
  104
- Vibration Smartcheck /DUV40A
  104
- Breather /BPG
  108
- Float Switch
  110
5 Installation/Assembly

111
- Required Tools/Resources
  111
- Tolerances
  111
- Important Notes
  112
- Prerequisites for Installation
  114
- Installing the Gear Unit
  116
- Filling Gear Units with Oil / Delivered Without Oil Fill (Standard)
  119
- Gear Units Delivered with Oil Fill (Option)
  127
- Gear Units with Solid Shaft
  128
- Flange Coupling with Cylindrical Interference Fit /FC-S
  129
- Flange Coupling with Keyway /FC-K
  129
- Dimensioning the Customer Hub of Solid Shaft Gear Units
  129
- Output Shaft as a Hollow Shaft with Keyed Connection
  129
- Output Shaft as a Hollow Shaft with Shrink Disk /..H
  145
- Output Shaft as a Splined Hollow Shaft /..V
  164
- Hollow-Shaft Gear Units with Torqloc
  173
- Torque Arm /T
  191
- Mounting Flange /F
  193
- Couplings
  194
- Motor Adapter /MA
  202
- V-Belt Drives /VBD
  204

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Sew Eurodrive X Series Assembly And Operating Instructions Manual

Sew Eurodrive X Series Assembly And Operating Instructions Manual (268 pages)

Explosion-Proof Industrial Gear Units, Bevel-Helical Gear Units Bucket Elevator Drives, Torque Classes from 6.8-270 kNm

Brand: Sew Eurodrive | Category: DC Drives | Size: 35.53 MB

Table of Contents

Table of Contents
3
1 General Information

7
2 Safety Notes

10
- Preliminary Remark
  10
- EAC Marking
  10
- General Information
  10
- Target Group
  11
- Designated Use
  11
- Other Applicable Documentation
  12
- Safety Symbols on the Gear Unit
  12
- Symbols on the Dimension Sheet
  16
- Symbols on the Packaging
  17
- Transport
  18
- Storage and Transport Conditions
  22
3 Structure

24
4 Design of Options and Accessories

63
- Torque Arm /T
  63
- Flange Coupling with Cylindrical Interference Fit /FC-S
  64
- Flange Coupling with Keyway /FC-K
  65
- Backstop /BS
  66
- Motor Adapter /MA
  67
- Drive Packages on a Steel Frame
  68
- Cooling Types
  70
- Fan /FAN
  70
- Water Cooling Cover /CCV
  73
- Water Cooling Cartridge /CCT
  74
- Oil-Water Cooler for Splash Lubrication /OWC
  77
- Oil-Air Cooler for Splash Lubrication /OAC
  77
- Oil-Water Cooler for Pressure Lubrication /OWP
  77
- Oil-Air Cooler for Pressure Lubrication /OAP
  77
- Motor Pump /ONP1L
  77
- Motor Pump /ONP1
  78
- Oil Heater /OH
  78
- Pressure Switch /PS
  79
- Temperature Sensor /PT100
  79
- Temperature Switch /NTB
  79
- Temperature Sensor /PT100 (Metallic)
  79
- Temperature Switch /TSK
  80
- Breather /BPG
  80
5 Checklist

82
- Before Startup
  82
- During Startup
  83
6 Installation/Assembly

84
7 Startup

185
- Important Information
  185
- Starting up Gear Units in Potentially Explosive Atmospheres
  187
- Startup of Gear Units with Long-Term Protection
  188
- Startup Sequence
  189
- Torque-Limited Backstop
  191
- Water Cooling Cover /CCV
  191
- Water Cooling Cartridge /CCT
  192
- Oil-Water Cooler for Splash Lubrication /OWC
  192
- Oil-Air Cooler for Splash Lubrication /OAC
  192
- Oil-Water Cooler for Pressure Lubrication /OWP
  193
- Oil-Air Cooler for Pressure Lubrication /OAP
  193
- Motor Pump /ONP1L
  193
- Motor Pump /ONP1
  193
- Oil Heater /OH
  194
- Backstop /BS
  195
- Measuring the Surface and Oil Temperatures
  196
- Starting up the Gear Unit at Low Ambient Temperatures
  196
- Gear Unit Shutdown / Gear Unit Conservation
  197
8 Inspection/Maintenance

199
- Preliminary Work for Inspection and Maintenance
  199
- Inspection and Maintenance Intervals
  201
- Lubricant Change Intervals
  203
- Checking the Oil Level
  204
- Checking the Oil Consistency
  210
- Changing the Oil
  210
- Breather /BPG
  213
- Refilling Grease
  215
- Fan /FAN
  215
- Axial Fan
  216
- Water Cooling Cover /CCV
  222
- Water Cooling Cartridge /CCT
  224
- Oil-Water Cooler for Splash Lubrication /OWC
  227
- Oil-Air Cooler for Splash Lubrication /OAC
  227
- Oil-Water Cooler for Pressure Lubrication /OWP
  227
- Oil-Air Cooler for Pressure Lubrication /OAP
  228
- Motor Pump /ONP1L
  228
- Motor Pump /ONP1
  228
- Oil Heater /OH
  229
- Torque-Limited Backstop
  230
- Split Housing
  231
9 Permitted Lubricants

232
10 Malfunctions/Remedy

241
- Troubleshooting Information
  241
- Possible Malfunctions/Remedy
  242
- Service
  245
- Waste Disposal
  245
11 Declaration of Conformity

246
12 Ex EAC Certificates

249
- Index
  251
13 Address List

255

SEW-Eurodrive X Series Assembly And Operating Instructions Manual

SEW-Eurodrive X Series Assembly And Operating Instructions Manual (72 pages)

Industrial Gear Units Helical and Bevel-Helical Gear Units

Brand: SEW-Eurodrive | Category: Industrial Equipment | Size: 6.38 MB

Table of Contents

Section 1

2
- Table of Contents
  2
- 1 Important Information
  
  3
- 2 Oil-Water Cooler for Splash Lubrication /OWC
  
  4
  - Structure/Function
    4
    
    Structure
    4
    
    General Information
    8
    
    Function
    8
    
    Interlocking Specifications
    8
    
    Sizes, Cooling Capacity and Selection
    9
  - Wiring Diagram (Schematic Illustration)
    10
  - Installation/Assembly
    11
    
    Mechanical Connection
    11
    
    Electrical Connection
    11
    
    Cooling Media
    12
    
    Installation and Connection Information
    13
  - Notes on Checking the Oil Level
    13
  - Startup
    14
    
    Notes
    14
    
    Venting the Motor Pump
    14
  - Inspection/Maintenance
    15
    
    Inspection and Maintenance Intervals
    15
    
    Check Hose Pipes
    15
  - Lubricant Fill Quantities
    16
  - Malfunctions
    16
Section 2

34
- 1 Introduction
  
  35
- 2 Important Advices
  
  35
  - General Indication of Risk
    35
- 3 Placing and Mounting
  
  36
- 4 Operation and Maintenance
  
  40
  - Before Starting
    40
  - At First Start
    40
- 5 Service and Disposal
  
  41
  - Service
    41
  - Disposal
    41
- 6 Troubleshooting and Servicing
  
  42
  - Safety Instructions for the Repair
    42
  - Troubleshooting Hints
    42
- 7 Technical Data
  
  43
- 8 Attached Documents
  
  43
Section 3

56
- 1 Introduction
  
  57
  - Range of Use
    57
- 2 Important Advice
  
  57
  - General Indication of Risk
    58
- 3 Installation
  
  59
- 4 Connection of Pipes
  
  59
- 5 Commissioning / Operation
  
  60
  - Pumps
    60
  - Start - up
    60
  - Venting / Ventilation
    60
  - Shut - down
    60
- 6 Fouling / Cleaning of Heat Exchangers Water Side
  
  61
- 7 Service
  
  61
- 8 Appendices
  
  62

SEW-Eurodrive X Series Addendum To The Assembly And Operating Instructions

SEW-Eurodrive X Series Addendum To The Assembly And Operating Instructions (24 pages)

Industrial Gear Units, Helical and Bevel-Helical Gear Units, Oil-Water Cooler for Splash or Bath Lubrication / OWC

Brand: SEW-Eurodrive | Category: DC Drives | Size: 7.02 MB

Table of Contents

Table of Contents
3
1 Important Information

4
2 Oil-Water Cooler for Splash or Bath Lubrication /OWC

5
- Structure/Function
  5
- Wiring Diagram (Schematic Illustration)
  9
- Installation/Assembly
  11
- Notes on Checking the Oil Level
  14
- Startup
  15
- Inspection/Maintenance
  16
- Malfunctions
  17
- Permitted Lubricants
  18

SEW-Eurodrive X Series Addendum To The Assembly And Operating Instructions

SEW-Eurodrive X Series Addendum To The Assembly And Operating Instructions (24 pages)

Helical and Bevel-Helical Gear Units

Brand: SEW-Eurodrive | Category: Industrial Equipment | Size: 7.17 MB

Table of Contents

Table of Contents
3
1 Important Information

4
2 Oil-Air Cooler for Pressure Lubrication/Oap

5
- Structure/Function
  5
- Wiring Diagram (Schematic Illustration)
  8
- Installation/Assembly
  10
- Notes on Checking the Oil Level
  13
- Startup
  14
- Inspection/Maintenance
  15
- Malfunctions
  16
- Permitted Lubricants
  17

SEW-Eurodrive X Series Assembly And Operating Instructions Manual

SEW-Eurodrive X Series Assembly And Operating Instructions Manual (24 pages)

Helical and Bevel-Helical Gear Units Oil-Air Cooler for Splash or Bath Lubrication /OAC

Brand: SEW-Eurodrive | Category: Industrial Equipment | Size: 7.57 MB

Table of Contents

Table of Contents
3
Important Information
4
Oil-Air Cooler for Splash or Bath Lubrication /OAC
5
Structure/Function
5
Wiring Diagram (Schematic Illustration)
8
Installation/Assembly
10
Notes on Checking the Oil Level
12
Startup
13
Inspection/Maintenance
14
Malfunctions
15
Permitted Lubricants
16

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