Kirby Morgan 200-120 User Manual

Kirby Morgan 200-120 User Manual

Balanced scuba regulator

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Balanced SCUBA Regulator
Kirby Morgan, SuperLite, BandMask, Band Mask, KMB, KMB-Band Mask,
DSI, Diving Systems International, EXO, REX, SuperFlow and DECA are all
registered trademarks of Kirby Morgan Dive Systems, Inc. Use of these terms
to describe products that are not manufactured by KMDSI is illegal.
The two dimensional images (such as photographs and illustrations) of our
products are © copyrighted and trademarks of Kirby Morgan Dive Systems,
Inc. The three dimensional forms of our products are trademark, trade design
and trade dress protected.
© MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. This manual
is made available for the express use of the owner of this Kirby Morgan product.
No part of this manual may be reproduced, stored in any retrieval system, or
transmitted, or used in any form or by any means, whether graphic, electronic,
mechanical, photocopy, or otherwise by technology known or unknown, without
the prior written permission of Kirby Morgan Dive Systems, Inc.
User Guide
Document P/N 100-141
Kirby Morgan Dive Systems, Inc.
1430 Jason Way
Santa Maria, CA 93455, USA
Telephone (805) 928-7772
FAX (805) 928-0342
E-Mail: kmdsi@kirbymorgan.com
Web Site: www.kirbymorgan.com
Document #170814005

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Summary of Contents for Kirby Morgan 200-120

  • Page 1 © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. This manual is made available for the express use of the owner of this Kirby Morgan product. No part of this manual may be reproduced, stored in any retrieval system, or...
  • Page 2: Warranty Information

    KMDSI plant, as directed by the RMA. KMDSI will repair or replace the Product at no charge, within a rea- sonable time, as it deems necessary. © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 3 Product or any parts which KMDSI deter- mines during the applicable warranty period are defective in workmanship or material covered by this warranty. All exchanged parts are the property of KMDSI. The buyer’s © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 4 The information in this manual is intended for users of Kirby Morgan helmets and persons that maintain or service Kirby Morgan helmets. © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 5: Table Of Contents

    Regulator Transport and Storage References to EN250 - Object, Definitions, Limits SCUBA-Minimum equipment (EN 250): Definitions (EN 250) Kirby Morgan Balanced SCUBA Regulator Assembly General Precautions and Warnings © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 6 Removal of the Regulator Assembly from the Cylinder Valve Safety Precautions Specifications Routine Maintenance Daily Pre-Dive Maintenance Post Dive Maintenance Scheduled Maintenance SuperFlow First Stage Regulator ® P/N 305-161 Balanced SCUBA Regulator Assembly © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 7: Definitions Of Signal Words Used In This Guide

    Kirby Morgan Dive Systems Inc. reserves the right to change product specifications at any time without incur- ring obligations. © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 8 23% oxygen. Use with gas mixtures containing in excess of 23% oxygen could lead to fires or explosions. © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 9 The hoses fitted to the regulator assembly, and supplied by KMDSI meet the requirements of the EN250 standard concerning the connection of components. Only original Kirby Morgan hoses should be used as replacements. © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 10: Cold Water Diving

    -54°C. Excess water vapor can freeze, causing a free flow, or blocking the air flow completely. © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 11: Cr Marking

    On the frame of the Balanced SCUBA Regulator 2nd Stage regu- lator the CE mark is affixed. © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 12: Notified Body

    Identification number: 0477 2nd Stage Regulator Serial Number Location The serial number is printed on the top part, near the mouth piece, on the 2nd stage regulator. © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 13: 1St Stage Scuba Regulator And 2Nd Stage Regulator Maximum Work Pressure

    Regulator Transport and Storage 2nd Stage: • The kind of package is a plastic bag that is sealed; • The weight of the bag is usually 0.75 pounds (0.35 Kg); © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 14 • The regulators are sent to dealers by airfreight or truck. De- pending on how the dealer wants it sent. Packaging Step 1 Packaging Step 2 Packaging Step 3 Packaging Step 4 © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 15: References To En250 - Object, Definitions, Limits

    Face piece: mouth piece assembly or full face mask or diving helmet. f) Operating instructions. SCUBA - Component Units (EN 250): The Kirby Morgan Super- © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 16: Definitions (En 250)

    Kirby Morgan Air Control Systems. It offers an exceptionally high flow of air with a minimum pressure drop. Provided it has been purchased new from an Authorized KMDSI © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 17: General Precautions And Warnings

    Always lift the cylinder by the cylinder valve handle without the regulator attached. The regulator can be damaged if you use it to lift the cylinder. © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 18: Preparation And Setup

    2. With the cylinder valve facing away from you, release a small amount of air from the cylinder. When air is heard exiting, © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 19: Balance Purge Tube And Regulator Installation

    • Thin Nylon Rope (e.g., Paracord) or equivalent (for Pull Test) • 25 pound (11 kg) weight or a filled 50 cu. ft. aluminum scuba tank (for Pull Test) © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 20 Only the KMDSI mouthpiece, P/N 810-022L, will function correctly in your SCUBA POD. Do not attempt to use any other manufacturer’s mouthpiece. Doing so could result in death by drowning © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 21 The outside of the tube should NOT be bulged out or displaced if the tube has been installed properly. Align the tube to point upwards. © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 22 Use of a weaker tie wrap, or one that is “LOW PROFILE” could become loose and allow the regulator to pull out of the POD. This could lead to flooding of the POD and death by drowning. © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 23 NOTE: It is recommended that any time a user is in doubt as to the integrity of the “component to POD” fit in question or before © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 24: Pull Test After Initial Assembly

    3. Check the position rela- tionship of the mouth- piece and POD to be cer- tain they have not moved. © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 25: Pre-Dive Checkout

    If hose protectors are present, slide the protectors back to expose the hose fittings, and inspect the fittings. Inspect the length of each hose to ensure that the hoses are not blistered, cut, or oth- erwise damaged. © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 26: During The Dive

    This regulator does NOT have a “Pre-Dive/Dive” mecha- nism/ vane. If the regulator does free flow, slight blockage of the mouthpiece opening will stop any flow. © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 27: After The Dive

    3. Turn the yoke screw counter-clockwise to loosen it and remove the first stage from the cylinder valve. © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 28: Safety Precautions

    Should you encounter technical difficulties in servicing a Kirby Morgan regulator, please contact Kirby Morgan or Dive Lab di- rectly for assistance. Specifications First Stage Type: Balance Piston © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 29: Routine Maintenance

    6. Rotate the adjustment knob in clockwise, then attach the regulator to a fully charged SCUBA cylinder and slowly open the cylinder valve. 7. Check for proper demand function and purge operation. Lis- © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 30: Post Dive Maintenance

    Shake the second stage to help remove water trapped inside. Clean, oil-free, low-pressure (< 30 psig) (1.8 bar) air can be directed into the © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 31: Scheduled Maintenance

    1. The minimum maintenance suggested for all regulators is an annual inspection / soft goods overhaul by a qualified KMDSI technician. However, regulators that are used more than 20 © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 32 In addi- tion, the SCUBA cylinders used must be internally inspected and cleaned if necessary. © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 33: Superflow® First Stage Regulator P/N 305-161

    SuperFlow® First Stage Regulator P/N 305-161 © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 34: Balanced Scuba Regulator Assembly

    Inlet Valve Assembly 235-015 Spring 210-055 O-ring, Balanced * When using with an M-48 mask, location numbers 36 and 37 must be purchased in addition to P/N 200-120 assembly. © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 35 Purge Tube, Balanced *220-057 Purge Sleeve, Balanced 510-019 O-ring 520-022 Exhaust Valve Insert 510-776 Exhaust Valve 540-012 Retaining Ring 205-025 Regulator Body Assembly 250-058 Jam Nut 220-088 Hose Protector © MMXVII Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 170814005...
  • Page 36 Kirby Morgan Dive Systems, Inc. 1430 Jason Way Santa Maria, CA 93455, USA Telephone (805) 928-7772 FAX (805) 928-0342 E-Mail: kmdsi@kirbymorgan.com Web Site: www.kirbymorgan.com.com...

This manual is also suitable for:

200-125Balanced scuba regulator

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