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Table of Contents
Related Manuals for EKKO EB13E
Summary of Contents for EKKO EB13E
- Page 1 SPECIFICATION Walkie Electric Stacker EB13E/EB13E-138...
- Page 2 Introduction In order to meet the needs of the national environmental protection request, To reduce industrial pollution and improve productivity, we develop new series of CL Series full electric stacker on the basis of absorption of the advantages of domestic & overseas battery Pallet truck, they are especially suitable for cargo loading and unloading, handling, stacking, etc for food, bank, light textile, station, port, logistics and other enterprises.
- Page 3 The Statement Our company production model EB13E & EB13E-138 type 2800lbs Electric stacker is a special motor vehicle used in factory ,tourist attractions ,amusement places which is specified by “special equipment safety supervision regulations” .
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Page 4: Table Of Contents
Content 1.The General Introduction..................... 1 2. Proper use ........................2 3.Introduce of the product ....................3 3.1Product overview ......................3 3.2Model parameters ......................3 4.Operating principle ......................5 5. Operating principle ....................... 6 5.1Running system ........................6 5.2 Steering system ......................... 6 5.3 Brake structure and brake schematic diagram. -
Page 5: The General Introduction
1.The General Introduction EB13E &EB13E-138 Electric stacker ,the stacker adopts advanced structure such as wide-field lifting system and new DC controller, and is equipped with high-quality motor, traction battery and high-power pumping station motor. Then it has the characteristics of superior performance, convenient operation, wide field of view, flexible steering, reliable braking, good power, low noise, no pollution, and beautiful appearance. -
Page 6: Proper Use
e. It’s forbidden to use this car in corrosive environment such as flammable and explosive or acid base Proper use Please using the electric Stacker according to this specification. This is a walkie type electric stacker with autonomous control , lifting and lowering is controlled by the handle button. -
Page 7: Introduce Of The Product
3.Introduce of the product 3.1Product overview . This specification is for EB13E & EB13E-138 Walkie Electric stacker（follow as truck). The type is“EB13E &EB13E-138 load capacity is 2800lbs” meet the requirement of JB/T8452-1996《Battery forklift model establishment method》, Model parameters... - Page 8 Mode EB13E EB138-138 Drive type Electric Electric Type of operation Walkie type Walkie type Load Capacity Q (lbs) 2800 2800 c (Inch) Load Centre 23.6 23.6 Distance between fork backrest and front x (Inch) 27.48 27.48 Wheelbase y (Inch) 47.32 47.32...
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Page 9: Operating Principle
4.Operating principle The Truck with battery as power producer and controlled by electrical and hydraulic, trucks can do some actions like walking, turning, pallet forklift, etc. Operating mechanism diagram: 1.Up/Down Button 2.Driving Knob 3.Emergency stop switch 4.Horn Button 5.Electricity meter... -
Page 10: Operating Principle
Operating principle 5.1Running system Stacker use battery as the power source through controlling DC motor on the driving wheel to fulfill the function of walking, DC motor convert the high-speed low torque to low speed high torque through gearbox, being implemented by driving wheel. - Page 11 5.3.2Braking operation principle： As follow picture：The brake constitute by magnetic yoke 6 ,magnet exciting coil,7 , the spring 2, the brake disc 5,the armature 1, the gear sleeve 4, the mounting screw 3,And so on .The brake is mounted on the end cap of the motor and the mounting screw is adjusted to the specified air gap value.
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Page 12: Operating System
5.4 Operating System The main working body of a moving truck is a cargo fork, which relies on a fork to carry the pallet or cargo for transport and short distance transportation. The expansion of the cylinder is realized by the control of the operating handle, and the pressure oil is provided by the pumping station. -
Page 13: Electrical Schematic Diagram
personnel or professional maintenance personnel are strictly forbidden to adjust themselves, so as to avoid safety accident. Electrical schematic diagram... -
Page 14: Hydraulic Scheme
Hydraulic Scheme... -
Page 15: Operating Instruction
8.Operating Instruction Before operation, please familiarize yourself with the functions of the switches and buttons on the dashboard. 8.1 Start, run and parking: ○ 1 Insert the key into the key switch, turn to the right, the emergency power safety switch clockwise reset, gently open the control circuit. ○... -
Page 16: The Use Of Horn And Reversing Horn
The button of the emergency power off switch is a plastic piece. When pressing down or rotating up, do not use excessive force to avoid damage to the switch. 8.3 The use of Horn and reversing Horn For the safety of driving, vehicle equipped with Horn .To remind others when driving, press the horn button in the middle of operating handle and the horn will ring to warn pedestrians. -
Page 17: Maintenance And Care Instructions
9.Maintenance and care instructions The spare parts of the truck are not allowed to change without permission. All parts supplied by the original manufacturer are subject to strict quality inspection. To ensure the safety and reliability of the vehicle, please use the original parts. -
Page 18: W1 = Every 50 Work Hours, But At Least Once A Week
Lifting the chain and rollers: If there is no good lubrication, the chains and rollers will wear out quickly. It must be periodically lubricated according to the requirements of the following maintenance table. In harsh working conditions (such as dust, high temperature), the lubrication cycle should be shortened. Hydraulic oil pipe: The oil pipe must be changed every 6 years. - Page 19 — Check the nuts on the wheels and tighten them if necessary. — Check the hydraulic components for leakage and tighten them if necessary. —Replace the hydraulic filter.
- Page 20 Time interval(Month)● Maintain list Brake Check the air gap of the electromagnetic brake ● Check the operation switch to show the function of the ● device and components Check alarm system and safety device ● Electrical Check the cable for damage and the terminal is secure ●...
- Page 21 9.4 battery maintenance, charging and maintenance. Any operation of the battery must be guaranteed to stop the vehicle and put it in a safe position. 9.4.1 maintenance personnel. Battery charging, maintenance and replacement must be operated by qualified professionals. You must carefully read the manual, supply preparation and charging requirements before preparing for the operation.
- Page 22 8) If the accumulator will not be in use for a long time, it should be recharged and discharged once every month and it should be fully recharged every time. 9) During recharging or using, the liquid level of electrolyte lowers because of water evaporation, so pure water should be added.
- Page 23 the device and put the switch at position “0”.When replace or install the accumulator, make sure the accumulator is fixed securely in battery box. 9.4.6 Storage, transportation and installation of the accumulator The device must be parked on the level ground steadily. To prevent short circuit, naked cable ends and the terminal posts should be covered with insulated covers.
- Page 24 During the charging process, the battery and battery charging room should be well ventilated to ensure safe charging. Before connecting or disconnecting the charger, make sure the charger is not in the circuit state. To ensure safe operation, the vehicle must be fitted with a protective cover before use.
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Page 25: Safety Caution
10.Safety Caution 10.1 General rule 10.1.1 The operator must have a forklift operation qualification which proved by the relevant departments of the training before driving truck.。 10.1.2 The operator must read the instructions before use all of the content, after fully understand operation method can drive Truck. 10.1.3 truck must not carry passengers.。... -
Page 26: Check Before Using
10.2.2 When Truck doesn't work, should be parked in a dry ventilated cleaning warehouse, prevent weathered. And please note: ○ 1 Turn off the Electrical lock and make the safety switch off, unplug the power plug ○ 2 Begin to pull up the parking system, front and rear wheels with block mat;... - Page 27 instructions. If the vehicle is pedestrian type, the driver must also wear safety boots. 10.4.3 Prohibit unauthorized person to operate：The operator is responsible for the vehicle, he need to prohibit unauthorized person to operate. Transport or lift person is also forbidden. 10.4.4 Malfunctions and defects：If the vehicle has any malfunctions or defects, need to inform administrator, If the vehicle cannot be safely operated (e.g.: wheel wear or brake failure), then it must stop using until it is fully...
- Page 28 10.4.7 High-risk environment：Working in high-risk environment, operator must have a special design to be protected. The vehicle was not specially designed for the high-risk environment. 10.4.8 Safety devices and warning signs: Safety devices, warning signs and warning notes described in the previous operating instructions must be taken seriously enough.
- Page 29 braking distance between vehicle and the front vehicle, and he must remain in control of his vehicle. Sudden stop (unless urgent needs), rapid U-turn, chased each other in the Aisle is not allowed. Do not pry out of the body to operate the vehicle.
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Page 30: Service Manual
11.Service Manual 11.1 Troubleshooting Fault Cause Treatment The truck can't move battery connector Check the battery connector，connected if connected necessary Electric lock switch on “OFF” Electric lock switch turn to “0”position position Emergency Stop Switch not open Open the Emergency stop switch Check the battery charge，If it is necessary to Battery power runs out recharge... - Page 31 Moving in one The sensitive switch and the Check the sensitive switch in control direction connecting cable are not lever and the connecting cable. well-contacted. The vehicle travels The related cable is not Check the battery indicator light and very slow well-connected related cable Controller is damaged.
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Page 32: After Sales Service
— Check the brake. — Check the emergency stop switch.。 — Check the horn. Several electromagnetic brake tests need perform immediately after the test 12.After Sales Service If there is a fault that cannot be eliminated by professional service personnel, please contact our after-sales service personnel in timer ,Sales line:+(1) 8772326517... - Page 33 Note: the manufacturer reserves the right of interpretation. If have change not notice additionally!
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