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Table of Contents
Related Manuals for EKKO ER15-138
Summary of Contents for EKKO ER15-138
- Page 1 Operations & Maintenance Manual Lithium Reach Stacker ER15-138/177/189/216LI...
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Page 2: Safety First: Important Instructions
Note on Product Updates Our product design will be consistently updated and improved, and the content of this manual may differ from your stacker truck. If you have any questions, please contact EKKO. -
Page 3: Table Of Contents
Catalogue OVERVIEW ....................3 1. Main parts and components ..................3 2. Permissible use conditions ..................4 3. Obligations and responsibilities of the equipment user ..........4 4. Install accessories or modify the stacker ..............5 Main Technical Parameters and Characteristics ........6 1. -
Page 4: Overview
Overview The scissor electric stacker (hereinafter referred to as "stacker") The scissor-type electric stacker uses batteries as its power source and is suitable for operations in narrow aisles and limited spaces. It is an ideal tool for the warehousing and logistics industry. 1. -
Page 5: Permissible Use Conditions
2. Permissible use conditions • The stacker is only used in the warehouse, work areas, factories and other suitable locations • Use only on flat surfaces with adequate load-bearing capacity. • May only be used on roads with good visibility and where the driver has a clear view of the road ahead. -
Page 6: Operator Training
Operator Training All operators must carefully read and fully understand the contents of this operating instruction. Failure to follow these instructions will automatically void our warranty. Unauthorized Modifications If customers and/or third parties perform abnormal operations on the equipment without permission from the company's customer service department, the company does not assume any responsibility for the resulting losses. -
Page 7: Main Technical Parameters And Characteristics
Main Technical Parameters and Characteristics 1. Schematic Diagram... -
Page 8: Technical Data Of Standard Specifications
2. Technical Data of Standard Specifications Model ER15 138/177/189/216 Driving mode Electric power Driving mode Feature Stand Rated load Q(lbs. ) 3,300 Load center distance c(in) Service weight (with weight lbs. 6,173 battery) Wheel material Wheel Polyurethane wheel Lifting height h3(in) 138/177/189/216 Height when gantry is... -
Page 9: Location Of Product Signs And Warning Signs
3. Location of Product Signs and Warning Signs Name Name Hook mark Manufacturer logo Prohibited to stand under the fork Daily use and maintenance of electric stacker No people on the fork Insufficient power prompt label Load curve Cut off warning labels Load center Instructions for using electric stacker... -
Page 10: Hoisting, Fixing And Transportation Of Stacker
Lifting, Fixing and Transportation of Vehicles As a short-distance handling and loading and unloading tool in the field (factory), stacker is not suitable for long-distance driving. If the stacker truck is to be transported over long distances, the stacker truck can be prevented from being transported on long-distance transport vehicles such as trucks and trailers through the cargo handling platform of the lifting device. -
Page 11: Fixed Position During Transportation
2. Fixed Position during Transportation Lower and stow the forks and park the vehicle safely. Move the frame back into place and turn off the power. 3. Transportation As a short-distance stacking tool in the yard (factory), the fork-type reach stacker is not suitable for long-distance travel. -
Page 12: Operation And Maintenance Guidelines
Operation and Maintenance Guidelines This vehicle must be operated and maintained in accordance with the instructions in this manual. Proper use and operation of the vehicle will bring great convenience to your work. Use of the vehicle for any other purpose is illegal and may result in injury or death, damage to the forklift or other property. 1.Check Before Operation •... - Page 13 • Lift Check • Push the lift button to check the fork lift condition. Push the descent button to check the fork drop. Listen to the system for any abnormal sounds. • Forward and Backward check o Press the handle to the driving state, rotate the accelerator towards the body with the thumb, and observe the vehicle's direction of travel.
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Page 14: Handle Function Description
• Steering Check o While driving, turn the steering wheel left or right and check if the steering response is normal. • Horn Inspection o Honk the horn to check for sound 3. Handle Function Description Before use, you must carefully read the operation and maintenance manual and related documents and be familiar with the location of the instruments and control buttons. -
Page 16: Brake
4. Brake • Acceleration and Deceleration • Lift and fall/forward and back • Emergency Stop... -
Page 17: Precautions For Forklift Operation
5. Precautions for Forklift Operation 5.1 When using, attention should be paid to the performance and working status of machinery, hydraulics, electrical and speed regulators. 5.2 Pay attention to the power level of the meter. When the meter's power is lower than the last bar, you should stop working immediately and charge the battery or replace it with a battery with sufficient power. -
Page 18: Maintenance
6.1 When charging and recharging the battery for the first time, the provisions of this manual should be strictly followed. 6.2 When the forklift is working, when the battery voltage drops to 41V, or the voltage of any single battery drops below 1.7V, or the instrument alarms, the forklift should stop running immediately and continue to use it after charging or replacing the battery. -
Page 19: Daily Maintenance Table
1. Daily Maintenance Table a. Battery b. Controller Every 3 Daily Weekly Monthly Semiannually Inspection Maintenance months item requirements （8h） （50h） （200h） （1200h） （600h） Whether the plug is ● aged Whether the ● contactor is normal Controller Check whether the connection between ●... - Page 20 c. Lifting System Every 3 Weekly Monthly Semiannually Daily Inspection Maintenance months item requirements （8h） （50h） （200h） （1200h） （600h） ● Check the chain for rust Chain Check whether the chain ● is loose Turbine Check the chain for ● deformation and damage Check the piston rod and thread connection for ●...
- Page 21 Visual inspection of the ● roller Check the fixing of the ● lifting frame Check the parallelism ● and side clearance of the gantry column d. Motor Every 3 Daily Weekly Monthly Semiannually Inspection Maintenance months （8h） （50h） （200h） （1200h） item requirements （600h）...
- Page 22 f. Wheel Daily Weekly Monthly Every 3 months Semiannually Inspection Maintenance item requirements （8h） （50h） （200h） （600h） （1200h） Check for wear ● and tear Driving Check for wheel, ● support and balancing fixation wheel and Check the tire carrying for foreign ●...
- Page 23 Whether damaged ● or not Clean brake ● Brake sensitivity ● h. Hydraulic System Every 3 Weekly Monthly Semiannually Daily Inspection Maintenance months （8h） item requirements （50h） （200h） （1200h） （600h） Check the hydraulic oil level and ● Hydraulic replace the tank hydraulic oil Clean the oil...
- Page 24 i. Electrical components Every 3 Daily Weekly Monthly Semiannually Inspection Maintenance months item requirements （8h） （50h） （200h） （1200h） （600h） Circuit ● emergency stipulate stop switch Lift and ● stipulate drop button Check whether the ● Horn horn works properly Check whether the ●...
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Page 25: General Fault Analysis And Treatment Method Of Reach Stacker
General fault analysis and treatment method of forklift truck 1. Transmission System Problem Possible cause Elimination method The gear is noisy 1. Excessive gear clearance adjust when driving 2. Excessive gear wear replace it 3. Less oil in gear box Check fueling The impact of traffic 1. -
Page 26: Brake System
3. Brake System Problem Possible cause Elimination method 1. The brake overheats Overhaul Poor braking 2. The brake clearance is too large Adjust Brake noise 1. The brake is improperly installed Adjust 4. Hydraulic System Problem Possible cause Elimination method 1. - Page 27 5. The steering electric control is Overhaul or replace faulty 1. The contactor coil is disconnected Contactor change 2. The lifting switch does not work Overhaul or replace The lifting motor does properly not run 3. Disconnect the cable Reconnect 4.
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Page 28: Common Faults And Troubleshooting Methods
Item Maintenance Maintenance Remark content cycle Drive gear box Replace the gear 1200 hours Steering gear box Regrease 1200 hours Forward cylinder pin Regrease 100 hours Tilt cylinder pin Regrease 100 hours Door frame forward and Regrease 250 hours Replace any damage backward shift bearing at any time Door frame lift and drop... - Page 29 Fault description Fault cause Elimination method ① The fuse wire of the control circuit has been Replace The stacker will not burned out start (the contactor ② The power switch is in poor contact or damaged Repair or replace will not work) ③...
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Page 30: General Fault Code And Trigger Cause
③ Front wheel bearing damaged Change bearing ① overload use Load reduction ② The relief valve pressure is too low Turn up ③ The lifting cylinder has abnormal internal leakage Replace seal Add an appropriate ④ Hydraulic oil is not enough amount of filtered hydraulic oil ⑤... - Page 31 Over voltage Fault Forklift voltage exceeds 33% of FFC8 the value set by parameter 301, and the power is reduced Over Voltage Fault Forklift voltage exceeds 43% of FFCA the value set by parameter 301, and the power shuts down Phase Voltage Too Low Phase voltage is lower than the 3110...
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Page 32: Forklift Safety Operating Procedures
Motor temperature > 300℉, or Motor Over temperature Fault 3 4311 Motor temperature < -40℉ Low Battery Fault Battery Charge is less than 20% FF42 Wrong Boot Sequence Press the accelerator to start the FF4F engine or press the accelerator without engaging a gear. - Page 33 13) Loading uphill should allow the cargo to run ahead. It is strictly prohibited to turn on the slope, otherwise there is a risk of overturning. Avoid working on slopes. 14) Do not charge the battery until the stacker cannot move, as this will shorten the battery life. When the indicator flashes red, please charge it immediately.
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Page 34: Schematic Diagrams
Schematic Diagrams 1. Electrical System... -
Page 35: Hydraulic System
2. Hydraulic System... -
Page 36: Maintenance Records
Maintenance Records Maintenance + Fault Troubleshooting Date of Maintenance date situation/cause situation submission personnel...
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