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Summary of Contents for EKKO EB18C-118
- Page 1 Operations & Maintenance Manual Lithium Walkie Stacker EB18C-118/138/145LI...
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Page 3: Chapter 1 Overview
Chapter 1 Overview All-electric pallet stacker The fully electric pallet stacker is battery-powered and is suitable for operating in narrow aisles and limited spaces. It is an ideal tool for the warehousing and logistics industry. 1. Main parts Name Name Name gantry ammeter... - Page 4 2. Permitted conditions of use ◇ stacker is intended to be used for loading and unloading trucks, loading docks, stock rooms, manufacturing floors and warehousing and other specific areas. ◇ Can only be used on flat surfaces with sufficient carrying capacity. ◇...
- Page 5 Failure to comply with these operating instructions will automatically void the company's warranty. If customers and/or third parties perform non-standard operations on the equipment without permission from the company's customer service department, the company will not be responsible for the resulting losses. 4.
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Page 6: Chapter 2 Main Technical Parameters And Characteristics
Chapter 2 Main technical parameters and characteristics 1. Schematic drawing... - Page 7 2. Technical data of standard specifications EB18C Model number trait Driving mode Electric (battery) Driving mode Station driver Q(lbs.) Rated load 4,000 c(in) Load center distance wheel Wheel material Polyamine wheel h3(in) 118/138/145 Lifting height dimensio Height when gantry is h1(in) 80/89.1/93.1 lowered...
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Page 8: Chapter 3 Hoisting, Fixing And Transportation Of Stackers
Chapter 3 Hoisting, fixing and Transportation of stackers The stacker is not appropriate for long-distance transportation, as it is designed for short-distance handling and loading and unloading at the factory site. The stacker truck can be safeguarded during long-distance transportation by transporting on vehicles, trailers, and other long-distance transport stackers via the cargo loading and unloading platform of the lifting device. - Page 9 2. Fixed during transportation Lower the fork and park the stacker safely. 3. Transport The stacker as a short distance stacking handling tool in the field (factory), is not suitable for long-distance driving. To transport a stacking truck over a distance, it needs to attach it firmly to the truck or truck.
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Page 10: Chapter 4 Forklift Operation
Chapter 4 Forklift operation The stacker must be operated and maintained according to the instructions specified in this manual. The correct use and operation of the stacker will bring great convenience to your work. The use of the stacker for any other use is a non-conforming operation and may cause casualties or damage to a stacker truck or other property. - Page 11 2. Start ◆ Instrument inspection Open the key switch and emergency stop button and check whether the instrument power display is normal. ◆ Lift check Press the lift button to check the fork lift. Press the drop button to check the fork drop. Check the lifting system for abnormal sound.
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Page 12: Lower Button
Lift button Lower button Name Function Lift down button Press the lower button and the fork lower Lift up button Press the lift button to lift the fork Horn button Press the horn button to make a beep sound Forward and backward Rotate towards the operator, the vehicle retreats, and vice versa accelerator the vehicle advances... - Page 13 3. Parking The handle is divided into three sections A, B and C in the vertical plane, and the two zones A and C are the braking zones. When the handle is located in zone A or zone C, the vehicle is in the braking state.
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Page 14: Chapter 5 Maintenance
Chapter 5 Maintenance This chapter describes the maintenance work required to ensure the safe and efficient operation of the stacker truck. To make your stacker last longer, we recommend that you regularly check and maintain your stacker, and regularly check unit if your stacker is stopped or not in use for a long time. -
Page 15: Lifting System
Lifting system 1 day 1 week 1 month 3 months 6 months Check item Maintenance requirement （50h） （200h） （600h） （1200h） (8h) ● Check the chain for rust Chain and ● sprocket Check whether the chain is loose Check the chain for deformation and ●... - Page 16 Motor Check 1 day 1 week 1 month 3 months 6 months Maintenance requirement （50h） （200h） （600h） （1200h） item (8h) ● Check the wear of the carbon brush Motor ● Check motor fixation Drive system 1 day 1 week 1 month 3 months Check item Maintenance requirement...
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Page 17: Brake System
● Clean brake ● Brake sensitivity Brake system 1 day 1 week 1 month 3 months 6 months Check item Maintenance requirement （50h） （200h） （600h） （1200h） (8h) Check the hydraulic oil level and Hydraulic ● replace the hydraulic oil tank ●... -
Page 18: Chapter 6 Fault Diagnosis And Treatment
Replace key parts regularly Some parts must be inspected regularly for damage; to further improve the safety of the product, users should regularly replace the parts in the table below. If these parts are damaged before replacement, they should be replaced immediately. Description of critical safety parts Use time interval (years) Hydraulic tubing for lifting system... - Page 19 break or short circuit. 2. Speed limiting potentiometer damaged; 1. The battery voltage is lower than 17V. The current limit is linearly reduced from 100% to 0% in Fault clearing Undervoltage 2. The cables between the controller and case the voltage is too low to cause the internal relay to Fault battery are improperly connected.
- Page 20 1. The accelerator operation is not correct The key switch needs to be restarted, and Fault clearing (such as triggering HPD failure); the fault cleared before responding to the And restart key 2. The accelerator parameters are incorrectly throttle again. Key switch.
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Page 21: Common Faults And Troubleshooting Methods
Failsafe Machine line short circuit; electromagnetic brake lock. the key switch is 2. The controller is faulty. restarted. 1. Internal parameters of the controller Disconnect motor and main relay, Write the parameters EE CheckSum are faulty. electromagnetic brake lock. again and restart the key Fault Switch. - Page 22 paramagnetic brake is damaged repair the paramagnetic brake ③ paramagnetic brake disc wear Replacement disc ① Steering gear bearing damage Change bearing ② Steering gear bearing lack of oil or too much Steering jam Bearing cleaning sticky dust The driving wheel Clean or replace ①...
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Page 23: Chapter 7 Forklift Safety Operation Rules
Chapter 7 Forklift safety operation rules Warning: To ensure the safe operation of stacker trucks, the operators should be familiar with the working principle and relevant regulations of stacker trucks, and should follow the following procedures: 1) Only over 18 years old, professionally trained, and certified operators are allowed to operate the stacker. - Page 24 Once caught, life is in danger. Do not put your hands between the inner and outer gantry. 13) Loading uphill can cause cargo to run ahead. Do not turn on the ramp. Otherwise, there is a danger of tipping over. Avoid working on a ramp. 14) Do not let the battery drain until the stacker can no longer be moved before recharging it, as this will shorten the battery life.
- Page 25 28) Never place metal items on the battery to avoid sparks or short circuiting. 29) If the battery life exceeds 4 years, it should be replaced. 30) Try not to use it under overload, high humidity or high slope. 31) When charging externally, do not connect the battery polarity, otherwise the battery may be scrapped.
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Page 26: Chapter 8 Schematic Diagram
Chapter 8 Schematic diagram 1. Electrical system... -
Page 27: Hydraulic System
2. Hydraulic system... -
Page 28: Chapter 9 Maintenance Records
Chapter 9 Maintenance records Maintenance Fault situation/cause Troubleshooting Date of Maintenance date situation submission personnel...
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