Oneida Air Systems CC500 Owner's Manual

Oneida Air Systems CC500 Owner's Manual

Dust extractor with longopac xxp500000

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OWNER'S MANUAL
CC500
Dust Extractor with
Longopac
# XXP500000
U.S. Patent: #8393050,
#9125535, #D927104
Appearance may vary slightly
Rev: 08/17/2021
Doc. #ZBM001500

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Summary of Contents for Oneida Air Systems CC500

  • Page 1 OWNER’S MANUAL CC500 Dust Extractor with Longopac # XXP500000 U.S. Patent: #8393050, #9125535, #D927104 Appearance may vary slightly Rev: 08/17/2021 Doc. #ZBM001500...
  • Page 3: Table Of Contents

    Table of Contents System Start-Up Information System Specifications System Dimensions System Contents Assembly Instructions Maintenance Troubleshooting Recommended Accessories Warranty Information Notes oneida-air.com...
  • Page 4: System Start-Up Information

    1,500 cfm (cubic feet per minute). This exempts some small operators from the NFPA code 664, but other codes may apply in your jurisdiction. Consult your local Fire Marshal for help. Additional information can be found in NFPA Code Book 664. Oneida Air Systems, Inc.
  • Page 5 System Start-Up Information (Continued) The customer assumes the responsibility for contacting their insurance underwriter regarding specific application requirements of explosion venting or if additional fire protection and safety equipment may be required. DO NOT use this product to collect flammable dust or flammable vapors! - Fire or explosion may occur! NEVER collect sparks from a bench grinder into a wood dust collector.
  • Page 6: System Specifications

    Cold Rolled Steel, Static Dissipative Polyethylene Inlet Cam and Groove Fitting that can receive a 2" or 2.5" Hose Discharge to Drum Longopac Overall Height 65" Overall Weight 121 lbs The CC500 requires a 20 Amp outlet receptacle. Oneida Air Systems, Inc.
  • Page 7: System Dimensions

    System Dimensions Nominal dimensions shown. Dimensions subject to slight variations in manufacturing. 26" 660 mm 34" 39" 864 mm 991 mm 66" 1,676 mm 52" 1,321 mm 42" 1,067 mm 28" 711 mm oneida-air.com...
  • Page 8: System Contents

    Ÿ note that certain components have been pre-installed. There may be hardware leftover. Part number Part description Part number Part description BXI001501 CC500 Motor Assembly SSL001500 Longopac Cassette Holder RGF000015 15" Barrel Gasket FBL010570 4x Longopac Mini Bag Cassettes AFT900516 5/16"...
  • Page 9 FINISH: NAME: 14Ga Galv THE INFORMATION CONTAINED IN THIS FPX040001 - Filter Hold Down 14ga rev 3 DRAWING IS THE SOLE PROPERTY OF Oneida Air Systems Inc. AND SHALL FPX040001 SIZE NOT BE USED OR DISCLOSED TO TOL: 3RD ANGLE PART NO.
  • Page 10: Assembly Instructions

    (G) is in the collapsed position by pressing down on the foot pedal until the release latch clicks in place [FIG. 2]. Note: Collapsing the unit will be more difficult without the weight of the motor. Foot Pedal FIG. 2 Oneida Air Systems, Inc.
  • Page 11 Assembly Instructions (Continued) Place the Filter (E) on top of the Cyclone and Cart Assembly (G) with the open side facing down [FIG. 3]. Note: Position the Filter (E) on the Cyclone (G) so that is centered between all four hex head bolts.
  • Page 12 Barrel Gasket (B) should be oriented so that the "ribbed" side is facing downwards [FIG. 6]. FIG. 6 Raise the Cyclone and Cart Assembly (G) to the extended position by pressing down on the Release Latch [FIG. 7]. FIG. 7 Oneida Air Systems, Inc.
  • Page 13 Assembly Instructions (Continued) THE MOTOR ASSEMBLY IS HEAVY AND CUMBERSOME; BE SURE TO HAVE ADEQUATE HELP WHEN LIFTING!  Carefully lift the Motor Assembly (A) up and attach the 2' vinyl hose to the fitting located at the top of the Filter (E) [FIG. 8]. Note: There are two vinyl hoses within the motor assembly to measure filter pressure.
  • Page 14 Raise the Cassette Holder (H) up until the tabs are engaged [FIG. 12c]. c. Twist the Cassette Holder (H) counter FIG. 12b clockwise to lock it in place. [FIG. 12d] FIG. 12a FIG. 12c FIG. 12d Oneida Air Systems, Inc.
  • Page 15 Assembly Instructions (Continued) Cut off and discard the twist ties on the Cassette (I) [FIG 13a]. Pull the center of the Cassette up to the hopper and secure using the Bungee Cord (J) [FIG 13b]  Note: Take caution when cutting off the twist ties so that you do not puncture the Cassette (I).
  • Page 16 [FIG 13b]. FIG. 13a Open Levers Closed Levers FIG. 13b Familiarize yourself with the CC500's main starter assembly. a. Alert Strobe - Flashes vibrantly when the filter needs pulsing or when the capacitive sensor detects that the hopper is full and needs to be dumped.
  • Page 17 Assembly Instructions (Continued) Locate the shorter cord (capacitive sensor cord) coming from the main switch and connect it to the capacitive fill sensor installed Capacitive Sensor to the top of the hopper. Position the cord so Cord that it is out of the way of the inlet [FIG. 18]. Capacitive Sensor FIG.
  • Page 18: Maintenance

    Check to make sure filter is in good condition with no torn media or cracks or tears in the seal, A broken filter can leak material into the motor and cause severe damage! You cannot operate the system without a proper filter in place. (See Accessories page for Oneida Air Systems, Inc.
  • Page 19 The bag cassette is sealed at one end with a cable tie. Once the bag Turn off the CC500 and unplug it. Remove the motor section starts to fill up, pull it down and new material is drawn from the carefully, making sure to not damage the air fitting on top of cassette to make the bag longer.
  • Page 20 Remove the plenum plate and set aside (there is no hardware securing the plenum plate, it is compressed between the cowling and the motors). Oneida Air Systems, Inc.
  • Page 21 Maintenance (Continued) Place motors back on the motor plate. Replace the motor hold 11. Re-secure the motor hold down plate using the five 5/16-18" down plate, ensure wires sit above the plate, ensure the tabs on the Nylock Nuts. motors line up with the notches on the hold down plate. Note: DO NOT OVERTIGHTEN.
  • Page 22: Troubleshooting

    2. Review the Maintenance section on how to replace the motor. If you continue to experience difficulty with your dust collector, call Oneida Air Systems’ Customer Service Ÿ Department at 1-866-387-8822 or email support@oneida-air.com.
  • Page 23: Recommended Accessories

    #XXP500000-P • Attaches to the CC500's telescoping cart, doubling its waste capacity. • Removes 95% of dust and debris from the airstream before it reaches the CC500, containing it in the dust bag and preventing it from clogging the filter.
  • Page 24: Warranty Information

    In no event shall Oneida Air Systems’ liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Oneida Air Systems shall be tried in the State of New York, County of Onondaga.
  • Page 25: Notes

    Notes oneida-air.com...
  • Page 26 Regardless of where you purchased your system, if you have any questions or issues with missing / damaged parts, please call Oneida Air Systems first to let us help resolve your problem. We fully stand behind the quality of our product and place the utmost value satisfaction of our customers.

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