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Summary of Contents for SKF RecondOil Box ROBX3100 Series
- Page 1 ROBX3100 Series Operator manual...
- Page 2 ® SKF and RECONDOIL are registered trademarks of the SKF Group. © SKF Group 2022 The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure...
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Page 3: Table Of Contents
Operator manual Contents Installation ............ 21 Site requirements ............21 About this document ........4 System placement............22 Installation ..............22 Audience ................ 4 Language............... 4 Operation............25 Text boxes..............4 Start and stop production ..........25 Terms and abbreviations ..........4 Fill the system ............... -
Page 4: About This Document
This document is intended for personnel who have completed training on the system. It is not a substitute for training. Contact SKF RecondOil AB if training is required. Terms and abbreviations These terms and abbreviations are used in this document. - Page 5 Operator manual A method of reconditioning lubricating oils that have been contaminated through use. Equipment The external infrastructure and/or machinery to which the system is connected. Human-Machine Interface The HMI is a touchscreen display that allows the operator to control the system. Housing A component that contains subcomponents, and that is closed and sealed during normal...
- Page 6 Operator manual...
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Page 7: Safety
Operator manual Safety It is the responsibility of the operator to ensure that the instructions and recommendations in this section are followed, in addition to any local laws and regulations. CAUTION! Safety precautions Hazardous substances Use appropriate Personal Protective Equipment (PPE). See These safety precautions must be followed at all times. -
Page 8: Intended Use
Operator manual Personal protective equipment NOTE! The personal protective equipment required to operate the The operator must: system is dependent on the properties of the fluids being " follow local laws, regulations, and business practices processed. See the Material Safety Data Sheet for details. "... -
Page 9: System Overview
Operator manual System overview The RecondOil Box 3100 Series removes water and impurities from lubricating and hydraulic fluids that have been contaminated through use. System naming convention RecondOil Box 3100 Series The system uses the following naming convention to designate model types: The standard system is wall-mounted or leg-mounted and ROBX31 a b ccc... - Page 10 Operator manual ROBX3150D: Five filter housings, direct intake with ROBX3125DS: Two filter housings, electric pump intake, " " pressure-relief valve, and digital flow control digital flow control, and a spill tray...
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Page 11: Major Components
Operator manual Major components Major components a. Mounting panel f. Oil inlet (from equipment) b. Primary filter housing g. Sampling valve c. Control cabinet h. Flow indicator d. HMI i. Spill tray e. Oil outlet (to equipment) j. Secondary filter housing Control cabinet The control cabinet contains system electronics and optional sensors. -
Page 12: Primary Housing
Operator manual Primary housing Secondary housing Primary filter housing Secondary filter housing a. Pressure gauge a. Bleed valve b. Three-way valve b. Upper housing c. Quick connector/bleed outlet c. Lower housing d. Upper housing d. Housing inlet e. Lower housing e. -
Page 13: Housing - Internal
Operator manual Housing - internal The indicator is located just before the system outlet, and gives a visual representation of real-time flow. Internal components Spill tray The spill tray is a container that runs under the entire length of the system to collect leakages. The spill tray has no drainage valve. - Page 14 Operator manual...
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Page 15: Technical Specifications
Operator manual Technical specifications These tables present standard values and may vary per installation. ... -
Page 16: Physical Data
Flow @ 32 - 320 cSt [L/h] 6 - 180 12 - 360 18 - 540 For models with more than three housings, contact SKF RecondOil AB. Process data The following applies to all system configurations. Component Value Particle threshold [¿m] See filter cartridge datasheet Working pressure [bar] 0.8 - 5... -
Page 17: Operator Interface
Operator manual Operator interface The system is operated using the HMI. The HMI is a touchscreen display on the control cabinet. Main menu The HMI display is always on. System information Main menu layout System information a. System status b. -
Page 18: System Date And Time
Operator manual Operation icons Operation icons are used to perform functions and open There is a problem with the SIM card. system settings. The icons displayed change depending on the current function. The icons are as follows: System date and time Start/stop. -
Page 19: System Settings
Operator manual Oil flow and temperature Operator Provides access to alarm lists and reset. Administrator Provides access to all functions and settings, This screen is used to regulate oil flow and enable or disable except editing the system serial number and the heating subsystem. -
Page 20: Log Settings
Operator manual Reset runtime Press Enter to reset the runtime data. Filter used Displays the number of days since the filter was changed. Press Enter to edit manually. Filter lifetime Displays the maximum number of days the filter can be used. Press Enter to configure. Runtime Displays the number of days since the system was last restarted. -
Page 21: Installation
NOTE! Piping between the system and the equipment is not supplied by SKF RecondOil AB. Systems with one filter housing require ½= connections at a minimum. It is recommended to increase the size of piping for higher... -
Page 22: System Placement
Operator manual System placement System placement recommendations a. ROBX3100 e. Equipment outlet b. Equipment inlet f. System outlet c. Equipment reservoir g. System inlet d. Minimum oil level The placement of the system relative to the equipment will Check that all valves on the system and the equipment are "... - Page 23 Operator manual 9. Fill the system. page - See Fill the system, 10. Monitor the HMI or the flow indicator until oil begins exiting the system. 11. Ensure that oil is entering the equipment reservoir. The system is now in production. ...
- Page 24 Operator manual...
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Page 25: Operation
Operator manual Operation 7. Repeat steps 5 & 6 until oil begins exiting the bleed valve. Start and stop production a) Collect the oil in the spill container, and close the bleed valve. 8. Repeat the process for each filter housing. ... -
Page 26: Analyse A Sample
NOTE! 7. Replace the sample valve cover. This task requires a container or containers to collect the oil Send the sample for analysis. Contact SKF RecondOil AB for from the system. Each filter housing contains up to 5 L of instructions. - Page 27 Operator manual 3. Remove the upper housing. 7. Inspect the O-ring and the sintered filter at the base of the spindle. Clean the upper housing before proceeding. Clean or exchange if necessary. 4. Loosen and remove the cartridge locking nut, using the spanner if necessary.
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Page 28: Clean The System
Operator manual 11. Continue to tighten by rotating the cartridge by hand until there is no gap between the locking nut and the cartridge. 12. Check that the cartridge is situated firmly in the lower housing. 13. Check that the housing O-ring is in place. 14. -
Page 29: Maintenance
Operator manual Maintenance Following these instructions will optimize process performance and extend the lifetime of components. Every two years " Inspect the sintered filter. Clean or exchange if necessary. NOTE! " Inspect the spindle O-ring. Exchange if Due to differences in ambient temperatures, humidity, and necessary. -
Page 30: Consumables
See Cartridge tags, page Consumables Component Type Standard depth cartridge ROBX500/HY DST depth cartridge ROBX500/DST Filter housing kit (O-rings and Order via SKF sintered filter) RecondOil AB Service If service is required, contact your local SKF representative. - Page 31 " Conformity. A copy of the signed original is available on EN ISO 13849-1:2012 " request from SKF RecondOil AB. Authorized to compile the technical file: EC Declaration of conformity. Directive 2006/42/EG, Annex II 1A. Original. Name: Joacim Raiml, Mats Norling, and Erik Råwall.
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