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SAXONY GRILL GAZEBO
MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
Model # 2104617
Owner's Manual & Assembly Instructions
800-856-4445
average 2 person assembly time
assembly time may vary based on skill level
For the most up to date assembly manual,
to register your set, or to order replacement parts please visit
www.backyarddiscovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT
YOU NEED TO ORDER REPLACEMENT PARTS.
Made in China | INS-2104617-SAXONY GRILL GAZEBO-ENG 01/05/2021
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Summary of Contents for Backyard Discovery SAXONY GRILL GAZEBO
- Page 1 For the most up to date assembly manual, to register your set, or to order replacement parts please visit www.backyarddiscovery.com SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS. Made in China | INS-2104617-SAXONY GRILL GAZEBO-ENG 01/05/2021...
- Page 2 INSTALLATION SERVICES AVAILABLE! Need a helping hand? Let our team of professionals handle the installation for you! *Installation services are only available to U.S. customers. With Go Con! gure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver &...
- Page 3 Owner’s Manual Please Read This Before Starting Assembly MISSING A PART? CALL US BEFORE GOING BACK TO THE STORE The store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call 1-800-856-4445 you can also visit www.backyarddiscovery.com...
- Page 4 Botanical, Adventure Playsets, and Leisure Time Products. Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a ! ve (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty.
- Page 5 Owner’s Manual Safety Warnings and Maintenance Instructions WARNING IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. • Oil all metallic moving parts monthly during the usage •...
- Page 6 About Our Wood Backyard Discovery uses 100% Cedar (C. Lanceolata) wood. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.
- Page 7 Owner’s Manual Assembly Tips Protrusion Hazard Incorrect Correct If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt or used incorrect hardware. If you’ve overtightened, remove the bolt and add washers to eliminate the protrusion.
- Page 8 Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep and eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood When removing the wood from the boxes we recommend arranging them by part number before you begin assembly.
- Page 9 Owner's Manual Tools Required for Installation...
- Page 10 Owner's Manual Basic Setup Dimensions & Assembly Notes It is critically important that you start with square and level footings, concrete pad or deck to attach your structure • Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step. Using incorrect hardware may result in improper assembly •...
- Page 11 Parts Identification Owner's Manual Wood Components (Not to Scale) JOIST END - W4L14097 JOIST END - W4L14098 1 3/8"x5 1/4"x15" (36x134x381) 1 3/8"x5 1/4"x15" (36x134x381) (x1) (x1) JOIST - W4L14099 1 1/2"x5 1/2"x83" (36x134x2108) (x1) CORBEL - W4L14100 CORBEL - W4L14970 1 3/8"x4 3/8"x26 1/2"...
- Page 12 Owner's Manual Parts Identification Wood Components (Not to Scale) RAFTER - W4L14108 (x2) 1 7/16"x2 3/8"x62 5/16" (36x60x1582) PURLIN - W4L14109 1"x3 3/8"x89 1/2" (24x86x2272) (x3) RAIL - W4L14101 1"x4 1/2"x52" (24x112x1322) (x2) RAIL - W4L14102 1"x4 1/2"x85" (24x112x2156) (x1) POST - W2A03094 4 3/4"x4 3/4"x78 1/4"...
- Page 13 Owner's Manual Parts Identification Hardware Components H100480 BOLT WH BLK H100198 WASHER LOCK EXT BLK (x26) 5/16x4 3/4 (x44) 8x19 H100964 BOLT WH BLK (x9) 5/16x5-1/2 H100199 WASHER LOCK EXT BLK (x52) 12x19 H100205 BOLT WH BLK H100457 BOLT WH BLK H100405 WASHER LOCK EXT BLK (x4)
- Page 14 Owner's Manual Parts Identification Accessory Components (Not to Scale) H100147 TORX BIT A100042 TORX BIT H100764 SCREW SETTER (x2) T-30 (x2) T-40 (x1) H100114 TORX WRENCH (x2) T-30 A100314 "A" REVISION TAG (x1) A100241 BYD ID TAG (x1) A100041 TORX WRENCH (x2) T-40 A4M01162...
- Page 15 STEP 1 PERGOLA POST - W2A03094 PERGOLA POST - W2A03095 (x1) 4 3/4"x4 3/4"x78 1/4" (120x120x1987) 4 3/4"x4 3/4"x83 1/2" (120x120x2121) (x1) PERGOLA POST - W2A03097 PERGOLA POST - W2A03096 H100823 SCREW PWH BLK 4 3/4"x4 3/4"x83 1/2" (120x120x2121) (x1) (x1) 4 3/4"x4 3/4"x78 1/4"...
- Page 16 STEP 2 H100480 BOLT WH BLK H100193 NUT BARREL WH BLK H100459 H100199 BOLT WH BLK WASHER LOCK EXT BLK (x8) 5/16x4 3/4 (x8) 5/16x1-1/2 (x4) (x12) 5/16x1 1/4 12x19 H100198 WASHER LOCK EXT BLK H100471 LAG SCREW WH BLK H100469 NUT BARREL WH BLK (x8)
- Page 17 STEP 3 H100480 BOLT WH BLK H100193 NUT BARREL WH BLK H100459 H100199 BOLT WH BLK WASHER LOCK EXT BLK (x8) 5/16x4 3/4 (x8) 5/16x1-1/2 (x4) (x12) 5/16x1 1/4 12x19 H100198 WASHER LOCK EXT BLK H100471 LAG SCREW WH BLK H100469 NUT BARREL WH BLK (x8)
- Page 18 STEP 4 CORBEL - W4L14100 JOIST - W4L14099 1 3/8"x4 3/8"x26 1/2" (36x112x673) (x2) 1 1/2"x5 1/2"x83" (36x134x2108) (x1) H100198 H100205 BOLT WH BLK H100192 NUT BARREL WH BLK WASHER LOCK EXT BLK H100199 WASHER LOCK EXT BLK (x4) (x4) (x4) 5/16x2-1/4 5/16x7/8...
- Page 19 STEP 5 JOIST END - W4L14097 JOIST END - W4L14098 FRONT JOIST ASSEMBLY 1 3/8"x5 1/4"x15" (36x134x381) (x1) 1 3/8"x5 1/4"x15" (36x134x381) (x1) FROM STEP 4 H100198 WASHER LOCK EXT BLK H100964 BOLT WH BLK H100193 NUT BARREL WH BLK (x12) 8x19 (x8)
- Page 20 STEP 6 RAIL - W4L14102 CORBEL - W4L14970 1"x4 1/2"x85" (24x112x2156) (x1) 1 3/8"x4 3/8"x25 7/8" (36x112x657) (x2) H100198 WASHER LOCK EXT BLK H100480 BOLT WH BLK (x12) 8x19 (x8) 5/16x4 3/4 H100193 NUT BARREL WH BLK (x8) 5/16x1-1/2 H100457 H100199 WASHER LOCK EXT BLK BOLT WH BLK...
- Page 21 STEP 7 RAIL - W4L14317 A4M01224 L BRACKET (x2) 1 1/2"x3 1/2"x42 1/2" (36x86x1076) (x2) A4M00855 L BRACKET 51x32x82x3.175 (x4) A4M01225 A4M01223 METAL TUBE L BRACKET (x22) H100459 BOLT WH BLK H100469 NUT BARREL WH BLK (x2) (x8) 5/16x1 1/4 (x8) 5/16x5/8 (x2)
- Page 22 STEP 8 H100471 LAG SCREW WH BLK (x8) 5/16x1 1/2 REPEAT STEP FOR OPPOSITE SIDE BACK (x4) LAG SCREW - 1 1/2" ATTACH BOTTOM TWO SCREWS ONLY, BUT DO NOT TIGHTEN COMPLETELY. TABLE TOP WILL ATTACH TO TOP HOLES IN NEXT STEP. REPEAT ON BOTH ENDS OF RAIL.
- Page 23 STEP 9 A4M01210 TABLE H100471 (x2) LAG SCREW WH BLK (x8) 5/16x1 1/2 REPEAT STEP FOR OPPOSITE SIDE (x2) TABLE AFTER TABLE IS INSTALLED, (x8) TIGHTEN ALL CONNECTIONS. LAG SCREW - 1 1/2" AFTER TABLE IS ATTACHED, TIGHTEN THE BOTTOM SCREWS ON ALL SIDES AS REQUIRED.
- Page 24 STEP 1 0 RAFTER - W4L14108 BEAM - W4L14107 BEAM - W4L14345 1 7/16"x2 3/8"x62 5/16" (36x60x1582) (x2) 1 3/8"x5 1/4"x64" (36x134x1626) (x1) 1 3/8"x5 1/4"x64" (36x134x1626) (x1) H100201 SCREW PFH BLK (x6) 8x2-1/2 (x1) RAFTER (x1) BEAM (x1) RAFTER (x1) BEAM BEAM &...
- Page 25 STEP 1 1 RAFTER - W4L14111 RAFTER - W4L14971 1 3/8"x3 3/8"x62 3/8" (36x86x1585) (x2) 1 3/8"x3 3/8"x62 3/8" (36x86x1585) (x1) H101008 SCREW CONFIRMAT BLK (x10) BEAM - W4L14110 1 3/8"x5 1/4"x89 1/2" (36x134x2272) (x1) OUTER RAFTER ASSEMBLY FROM STEP 7 (x3) RAFTER (x2)
- Page 26 STEP 1 2 H100382 PURLIN - W4L14109 SCREW PFH BLK (x15) 1"x3 3/8"x89 1/2" (24x86x2272) 8x1 3/4 (x3) (x15) SCREW - 1 3/4" SQUARED ROOF REF DIMENSIONS (x3) PURLIN...
- Page 27 STEP 13 H100833 SCREW WOODGRIP (x40) 10x3/4 A4M01227 29GA STEEL SHEETING (x5) NOTE: WARNING: GLOVES SHOULD BE WORN WHEN HANDLING ROOF PANELS; EDGES ARE SHARP. LOOKING AT THE FRONT OF THE UNIT AS PICTURED BELOW, PLACE TIN SHEETS DOWN AS SHOWN, STARTING AT THE LEFT SIDE AND WORKING TOWARDS THE RIGHT SIDE.
- Page 28 STEP 14 A4M01162 H100759 A4M00983 SCREW TAPPING ROOF EDGE TRIM A4M01160 ROOF EDGE TRIM SPLICE (x2) ROOF EDGE TRIM (x2) (x4) (x14) 1/4x3/4 SCREWS GO THROUGH EDGE TRIM INTO THE TOP NOTE: OF THE RIBS IN THE APPROXIMATE LOCATIONS SHOWN. IT IS RECOMMENDED TO PREDRILL EDGE TRIM.
- Page 29 STEP 15 H100488 BOLT WH BLK (x4) 1/4x2 H100392 SCREW PWH BLK H100630 WASHER FLAT BLK (x8) 8x3/4 A4M01228 RAFTER BRACKET (x4) 8x19 (x4) H100653 NUT LOCK BLK (x4) SLIDE ROOF PANEL ON FROM BACKSIDE (x4) WASHER - 8x19 (x4) NUT - 1/4"...
- Page 30 STEP 16 H100120 H100630 SCREW CONCRETE ANCHOR WASHER FLAT BLK (x16) (x16) 1/4x2 8x19 NOTE: MANUFACTURER RECOMMENDS INSTALLATION ON CONCRETE SURFACE OR CONCRETE POST PADS. SEE BELOW FOR INSTALLATION ON WOOD DECK, YOU MUST ENSURE THERE IS AMPLE STRUCTURAL SUPPORT UNDER DECK. (x16) SCREW - 2"...
- Page 31 STEP 17 H100392 SCREW PWH BLK (x4) 8x3/4 A100314 A100241 "A" REVISION TAG BYD ID TAG (SMALL) WITHOUT AGES (x1) (x1) (x2) SCREW - 3/4" FRONT (x1) BYD ID TAG (SMALL) WITHOUT AGES (x1) "A" REVISION TAG (x2) SCREW - 3/4" REAR...
- Page 32 ELECTRICAL ENCLOSURE FOR ELECTRICAL ENCLOSURE INSTALLATION REFER TO ASSEMBLY INSTRUCTIONS THAT COMES PACKAGED WITH THE ELECTRICAL ENCLOSURE KIT. INSTALL ON ANY POST THAT IS DESIRED. FOLLOW DIRECTIONS FOR PROPER INSTALLATION.
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