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Backyard Discovery 2104617 Owner's Manual & Assembly Instructions
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Backyard Discovery 2104617 Owner's Manual & Assembly Instructions

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MANUFACTURED BY:
SAXONY GRILL GAZEBO
Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
Model # 2104617
Owner's Manual & Assembly Instructions
800-856-4445
average 2 person assembly time
assembly time may vary based on skill level
For the most up to date assembly manual,
to register your set, or to order replacement parts please visit
www.backyarddiscovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT
YOU NEED TO ORDER REPLACEMENT PARTS.
Made in China | INS-2104617- SAXONY GRILL GAZEBO-ENG 0 /
/2021

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Summary of Contents for Backyard Discovery 2104617

  • Page 1 SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS. Made in China | INS-2104617- SAXONY GRILL GAZEBO-ENG 0 / /2021...
  • Page 2 INSTALLATION SERVICES AVAILABLE! Need a helping hand? *Installation services are only available to U.S. customers. We do the heavy lifting, so you don’t have to! Visit www.goconfigure.com for more info! *Installation services are only available to U.S. customers.
  • Page 3 Owner’s Manual Please Read This Before Starting Assembly Please have the following information ready when you make your call: y fi...

  • Page 4: Limited Warranty

    Backyard Discovery products have been designed for safety and quality. Any modifications made to the original product could damage the structural integrity of the unit leading to failure and possible injury. Modification voids any and all warranties and Backyard Discovery assumes no liability for any modified products or consequences resulting from failure of a modified product.
  • Page 5 Owner’s Manual Safety Warnings and Maintenance Instructions IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. • DO NOT climb or walk on the roof for any reason •...
  • Page 6 Owner’s Manual Instructions for Proper Maintenance Your Backyard Discovery structure is designed and constructed of quality materials. As with all outdoor products it will weather and wear. To maximize the enjoyment, safety and life of your structure it is important that you properly maintain it.
  • Page 7 Owner’s Manual Assembly Tips Protrusion Hazard Incorrect Correct Proper Hardware Assembly Bolt and T-Nut Assembly Bolt and Barrel Nut Assembly Lag Assembly...

  • Page 8: Assembly Tip

    Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep and eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood Sorting Hardware NUT BARREL SCREW T-NUT WASHER FLAT BOLT HEX BOLT SCREW PWH...
  • Page 9 Owner's Manual...
  • Page 10 Owner's Manual Basic Setup Dimensions & Assembly Notes It is critically important that you start with square and level footings, concrete pad or deck to attach your structure • Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step. Using incorrect hardware may result in improper assembly Remember to double check for underground utilities and overhead electrical lines •...
  • Page 11 Owner's Manual JOIST END - W4L14097 JOIST END - W4L14098 1 3/8"x5 1/4"x15" (36x134x381) 1 3/8"x5 1/4"x15" (36x134x381) (x1) (x1) JOIST - W4L14099 1 1/2"x5 1/2"x83" (36x134x2108) (x1) CORBEL - W4L14100 CORBEL - W4L14970 1 3/8"x4 3/8"x26 1/2" (36x112x673) (x2) 1 3/8"x4 3/8"x25 7/8"...
  • Page 12 Owner's Manual RAFTER - W4L14108 (x2) 1 7/16"x2 3/8"x62 5/16" (36x60x1582) PURLIN - W4L14109 1"x3 3/8"x89 1/2" (24x86x2272) (x3) RAIL - W4L14101 1"x4 1/2"x52" (24x112x1322) (x2) RAIL - W4L14102 1"x4 1/2"x85" (24x112x2156) (x1) POST - W2A03094 4 3/4"x4 3/4"x78 1/4" (120x120x1987) (x1) POST - W2A03095 (x1)
  • Page 13 Owner's Manual H100480 BOLT WH BLK H100198 WASHER LOCK EXT BLK (x26) 5/16x4 3/4 (x44) 8x19 H100964 BOLT WH BLK (x9) 5/16x5-1/2 H100199 WASHER LOCK EXT BLK (x52) 12x19 H100205 BOLT WH BLK H100457 BOLT WH BLK H100405 WASHER LOCK EXT BLK (x4) 5/16x2-1/4 (x4)
  • Page 14 Owner's Manual H100147 TORX BIT A100042 TORX BIT H100764 SCREW SETTER (x2) T-30 (x2) T-40 (x1) H100114 TORX WRENCH (x2) T-30 A100314 "A" REVISION TAG (x1) A100241 BYD ID TAG (x1) A100041 TORX WRENCH (x2) T-40 A4M01162 ROOF EDGE TRIM A4M00983 (x2) ROOF EDGE TRIM SPLICE...
  • Page 15 STEP 1 PERGOLA POST - W2A03094 PERGOLA POST - W2A03095 4 3/4"x4 3/4"x78 1/4" (120x120x1987) 4 3/4"x4 3/4"x83 1/2" (120x120x2121) (x1) (x1) PERGOLA POST - W2A03097 PERGOLA POST - W2A03096 H100823 SCREW PWH BLK 4 3/4"x4 3/4"x83 1/2" (120x120x2121) (x1) 4 3/4"x4 3/4"x78 1/4"...
  • Page 16 H100480 BOLT WH BLK H100193 NUT BARREL WH BLK H100459 H100199 BOLT WH BLK WASHER LOCK EXT BLK (x8) 5/16x4 3/4 (x8) 5/16x1-1/2 (x4) (x12) 5/16x1 1/4 12x19 H100198 WASHER LOCK EXT BLK H100471 LAG SCREW WH BLK H100469 NUT BARREL WH BLK (x8) 8x19 (x4)
  • Page 17 H100199 WASHER LOCK EXT BLK H100480 BOLT WH BLK H100193 NUT BARREL WH BLK H100459 BOLT WH BLK (x12) 12x19 (x8) (x8) 5/16x4 3/4 5/16x1-1/2 (x4) 5/16x1 1/4 H100198 WASHER LOCK EXT BLK H100469 NUT BARREL WH BLK H100471 LAG SCREW WH BLK (x8) 8x19 (x4)
  • Page 18 CORBEL - W4L14100 JOIST - W4L14099 1 3/8"x4 3/8"x26 1/2" (36x112x673) (x2) 1 1/2"x5 1/2"x83" (36x134x2108) (x1) H100198 H100205 BOLT WH BLK H100192 NUT BARREL WH BLK WASHER LOCK EXT BLK H100199 WASHER LOCK EXT BLK (x4) (x4) (x4) 5/16x2-1/4 5/16x7/8 8x19 (x4)
  • Page 19 JOIST END - W4L14097 JOIST END - W4L14098 FRONT JOIST ASSEMBLY 1 3/8"x5 1/4"x15" (36x134x381) (x1) 1 3/8"x5 1/4"x15" (36x134x381) (x1) FROM STEP 4 H100198 WASHER LOCK EXT BLK H100964 BOLT WH BLK H100193 NUT BARREL WH BLK (x8) 8x19 (x8) (x8) 5/16x5-1/2...
  • Page 20 RAIL - W4L14102 CORBEL - W4L14970 1"x4 1/2"x85" (24x112x2156) (x1) 1 3/8"x4 3/8"x25 7/8" (36x112x657) (x2) H100198 WASHER LOCK EXT BLK H100480 BOLT WH BLK (x12) 8x19 (x8) 5/16x4 3/4 H100193 NUT BARREL WH BLK (x8) 5/16x1-1/2 H100457 H100199 WASHER LOCK EXT BLK BOLT WH BLK (x4) (x12)
  • Page 21 RAIL - W4L14317 A4M01224 L BRACKET (x2) 1 1/2"x3 1/2"x42 1/2" (36x86x1076) (x2) A4M00855 L BRACKET 51x32x82x3.175 (x4) A4M01225 A4M01223 METAL TUBE L BRACKET (x22) H100459 BOLT WH BLK H100469 NUT BARREL WH BLK (x2) (x8) 5/16x1 1/4 (x8) 5/16x5/8 HOLES LOCATED IN THIS EDGE DESIGNATE THE BOTTOM OF THE RAIL...
  • Page 22 H100471 LAG SCREW WH BLK (x8) 5/16x1 1/2 REPEAT STEP FOR OPPOSITE SIDE BACK ATTACH BOTTOM TWO SCREWS ONLY, BUT DO NOT TIGHTEN COMPLETELY. TABLE TOP WILL ATTACH TO TOP HOLES IN NEXT STEP. REPEAT ON BOTH ENDS OF RAIL. FRONT...
  • Page 23 A4M01210 TABLE H100471 (x2) LAG SCREW WH BLK (x8) 5/16x1 1/2 REPEAT STEP FOR OPPOSITE SIDE AFTER TABLE IS INSTALLED, TIGHTEN ALL CONNECTIONS. AFTER TABLE IS ATTACHED, TIGHTEN THE BOTTOM SCREWS ON ALL SIDES AS REQUIRED.
  • Page 24 RAFTER - W4L14108 BEAM - W4L14107 BEAM - W4L14345 1 7/16"x2 3/8"x62 5/16" (36x60x1582) (x2) 1 3/8"x5 1/4"x64" (36x134x1626) (x1) 1 3/8"x5 1/4"x64" (36x134x1626) (x1) H100201 SCREW PFH BLK (x6) 8x2-1/2 BEAM & RAFTER TO BE FLUSH...
  • Page 25 RAFTER - W4L14111 RAFTER - W4L14971 1 3/8"x3 3/8"x62 3/8" (36x86x1585) (x2) 1 3/8"x3 3/8"x62 3/8" (36x86x1585) (x1) H101008 SCREW CONFIRMAT BLK (x10) BEAM - W4L14110 1 3/8"x5 1/4"x89 1/2" (36x134x2272) (x1) OUTER RAFTER ASSEMBLY FROM STEP 7 OUTER RAFTER ASSEMBLY FROM STEP 7 FLUSH NOTE HOLES TOWARDS...
  • Page 26 H100382 PURLIN - W4L14109 SCREW PFH BLK (x15) 1"x3 3/8"x89 1/2" (24x86x2272) 8x1 3/4 (x3) SQUARED ROO REF DIMENSIONS...
  • Page 27 H100833 SCREW WOODGRIP (x40) 10x3/4 A4M01227 29GA STEEL SHEETING (x5) WARNING: GLOVES SHOULD BE WORN WHEN HANDLING ROOF PANELS; EDGES ARE SHARP. LOOKING AT THE FRONT OF THE UNIT AS PICTURED BELOW, PLACE TIN SHEETS DOWN AS SHOWN, STARTING AT THE LEFT SIDE AND WORKING TOWARDS THE RIGHT SIDE.
  • Page 28 A4M01162 H100759 A4M00983 SCREW TAPPING ROOF EDGE TRIM A4M01160 ROOF EDGE TRIM SPLICE (x2) ROOF EDGE TRIM (x2) (x4) (x14) 1/4x3/4 SCREWS GO THROUGH EDGE TRIM INTO THE TOP OF THE RIBS IN THE APPROXIMATE LOCATIONS SHOWN. IT IS RECOMMENDED TO PREDRILL EDGE TRIM. KEEP EDGE SCREWS IN LINE WITH SCREWS ON TIN.
  • Page 29 H100488 BOLT WH BLK (x4) 1/4x2 H100392 SCREW PWH BLK H100630 WASHER FLAT BLK (x8) 8x3/4 A4M01228 RAFTER BRACKET (x4) 8x19 (x4) H100653 NUT LOCK BLK (x4) SLIDE ROOF PANEL ON FROM BACKSIDE CORBELS FROM PREVIOUS STEPS. REPEAT STEP TO FASTEN RAFTER BRACKETS ON FRONT OF UNIT.
  • Page 30 H100120 H100630 SCREW CONCRETE ANCHOR WASHER FLAT BLK (x16) (x16) 1/4x2 8x19 MANUFACTURER RECOMMENDS INSTALLATION ON CONCRETE SURFACE OR CONCRETE POST PADS. SEE BELOW FOR INSTALLATION ON WOOD DECK, YOU MUST ENSURE THERE IS AMPLE STRUCTURAL SUPPORT UNDER DECK. PRE-DRILL HOLES FOR CONCRETE ANCHORS USNING A 3/16"...
  • Page 31 H100392 SCREW PWH BLK (x4) 8x3/4 A100314 A100241 "A" REVISION TAG BYD ID TAG (SMALL) WITHOUT AGES (x1) (x1) FRONT REAR...