Binks MACH 1AR HVLP Service Manual

Binks MACH 1AR HVLP Service Manual

Hvlp automatic air spray guns

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SERVICE MANUAL
EN
MACH 1AR AND MACH 1ARV HVLP
MACH 1AR HVLP AUTOMATIC
AIR SPRAY GUN
Ideal for industrial coatings, the MACH 1AR HVLP "High
Volume, Low Pressure" Automatic Spray Gun
incorporates a stainless steel fluid inlet, fluid nozzle,
and fluid needle for spraying a wide variety of
conventional and waterborne coatings. It is also
pneumatically activated for application with
reciprocating, rotary, spindle machines, and in
stationary gun set-ups. The MACH 1AR Auto Gun
features a ratchet fluid needle valve adjustment where
repeatable fluid flows are required. Exceptionally
rugged in construction, this gun is built to stand up
under hard continuous use. However, like any other
NOTE
IMPORTANT REGULATORY NOTE regarding the use of this product
appears on page 11.
77-2672-R7.0 (8/2017)
AUTOMATIC AIR SPRAY GUNS
(WITH RATCHET NEEDLE ADJUSTMENT)
6913-XXXX-X
fine precision instrument, it's most efficient operation
depends on a knowledge of its construction, operation,
and maintenance.
Properly handled and cared for, it will produce
beautiful, uniform finishing results long after other
spray guns have worn out.
!
Servicing the spray gun while pressurized could result in
components or material exiting the spray gun at high
velocity, possibly resulting in bodily injury or damage to the
spray gun. Before removing any components from the spray
gun, shut off the air and material pressure.
PROP 65 WARNING
CA PROP
65
WARNING: This product contains chemicals known to the
State of California to cause cancer and birth defects or
other reproductive harm.
1 / 16
WARNING
www.carlisleft.com

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Summary of Contents for Binks MACH 1AR HVLP

  • Page 1 AIR SPRAY GUN and maintenance. Ideal for industrial coatings, the MACH 1AR HVLP “High Volume, Low Pressure” Automatic Spray Gun Properly handled and cared for, it will produce incorporates a stainless steel fluid inlet, fluid nozzle,...
  • Page 2 IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT. FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300). Binks reserves the right to modify equipment specification without prior notice. www.carlisleft.com 2 / 16 77-2672-R7.0 (8/2017)
  • Page 3 BINKS MACH 1AR HVLP AUTOMATIC SPRAY GUN Typical Arrangement Diagram and Hook-Up for Combined Fan and Atomizing Air Fluid Cylinder Air Atomizing and Inlet Fan Air Combined Mounting Hole (1/2" Dia.) Mounting Side Port Lockscrew Control Assembly (Fan Pattern Control)
  • Page 4 BINKS MACH 1AR HVLP AUTOMATIC SPRAY GUN Typical Arrangement Diagram and Hook-Up for Separate Fan and Atomizing Air (See Page 5 for Internal Modifications to Gun) Mounting Hole (1/2" Dia.) Side Port Control Assembly (Fan Pattern Mounting Control) Fan Air...
  • Page 5 TO CHANGE FROM COMBINED FAN AND ATOMIZING AIR TO SEPARATE FAN AND ATOMIZING AIR 1. Unscrew ratchet housing assembly (28) and 3. With 5/32" hex key, remove plug (16) from hole remove material needle and attached parts (22, (B) on inside of cylinder. 23, 24, 25) (See assembly drawing, page 6).
  • Page 6 www.carlisleft.com 6 / 16 77-2672-R7.0 (8/2017)
  • Page 7: Parts List

    PARTS LIST (When ordering, please specify Part No.) ITEM PART ITEM PART DESCRIPTION QTY. DESCRIPTION QTY. 54-3531 RETAINING RING ......20-2183 BALL ........... AIR NOZZLE ........ 54-1878 SPRING ........FLUID NOZZLE ......54-1870 INDICATOR ......... 54-3543 HEAD INSERT ......54-3583 SCREW ........
  • Page 8 Gun should be connected by a suitable length of 3/16" I.D. or 1/8" I.D. air hose of shortest length possible with 1/4" NPS(f) connector. OPERATING THE MACH 1AR HVLP AUTOMATIC SPRAY GUN CONTROLLING THE MATERIAL FLOW screwing it either in or out of the needle body (24) and...
  • Page 9: Fluid Nozzles

    NOZZLE AND NEEDLE SELECTIONS HVLP Air Nozzles 92P = For general industrial and automotive finish applications. 97AP = Extra fine atomization nozzle for high solids/metallics. 95P = Standard pressure nozzle for fine finish spraying. 905P = Same as 95P but for use w/900 series fluid nozzle. 95AP = Extra fine atomization nozzle for standard finish materials.
  • Page 10: Spray Gun Maintenance

    Unscrew packing nut (43) and remove spring (42) and seal backup (41). Using a No. 10 x 1-1/4" coarse thread wood screw (Binks Part No. 20-6536) or small sheet REMOVAL OF PISTON metal screw, remove the needle seal (40) and gland To remove the piston, first unscrew the ratchet housing adapter (39).
  • Page 11: Troubleshooting

    In order to comply with these new air quality laws, Binks recommends one of the two following methods to To clean the gun, flush the fluid lines with solvent and clean your spray finishing equipment: blow air through the air liens to make sure all the air passages are dry.
  • Page 12: Accessories (Optional)

    ACCESSORIES (Optional) MOUNTING BRACKETS Use for automatic guns. Adjustable to any position. 18" bracket arm. One inch diameter bracket clamp hole for attachment to facility hardware. 54-380 Steel Bracket for automatic guns. Shipping. wt. 5 lbs. Part Sheet 1185 1/2" Dia. Gun Mounting 1"...
  • Page 13 NOTES 77-2672-R7.0 (8/2017) 13 / 16 www.carlisleft.com...
  • Page 14 NOTES www.carlisleft.com 14 / 16 77-2672-R7.0 (8/2017)
  • Page 15 NOTES 77-2672-R7.0 (8/2017) 15 / 16 www.carlisleft.com...
  • Page 16: Warranty Policy

    ©2017 Carlisle Fluid Technologies, Inc. All rights reserved. Binks is part of Carlisle Fluid Technologies, a global leader in innovative finishing technologies. For technical assistance or to locate an authorized distributor, contact one of our international sales and customer support locations.

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Mach 1arv

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