Probell System Information - Graco ProBell Instructions Manual

ProBell System System Information
ProBell ProBell System
This manual provides instructions on how to complete
the assembly of a cart-mounted ProBell Rotary
Applicator System, which includes the following
components.
Rotary Applicator Applicator comes in various models.
• The Rotary Rotary Applicator
See the Models list for applicators that are available
with a system. Manuals 334452 or 334626 are the
main source of system information. They include
installation and operation instructions as well as
maintenance and repair information.
• The System System Logic System Logic Logic Controller Controller Controller controls and monitors
the rotary applicator system functions through
the user interface or through communication with
a PLC. A System Logic Controller is required if
your system includes a Speed Controller or an Air
Controller. Mount the System Logic Controller in
the non-hazardous area. Manual 3A3955 contains
all information needed to understand the setup and
operation of the system via the user interface. It
also contains detailed troubleshooting and event
code information.
Speed Controller Controller directs the turbine air and
• The Speed Speed Controller
brake air to the applicator. The controller uses a
fiber optic signal from the ProBell applicator to
provide precise closed-loop control of the bell cup
rotation speed. The Speed Controller must be
mounted in the non-hazardous area, as close to
the applicator as possible to minimize pressure
loss in the air lines. Manual 3A3953 contains
specific installation, troubleshooting, repair, and
parts for this component.
Air Controller Controller electronically controls the inner
• The Air Air Controller
and outer shaping air. It also provides air activation
signals for the paint, dump, and solvent (cup wash)
valves in the applicator. Mount the Air Controller in
the non-hazardous area, as close to the applicator
as possible to minimize pressure loss in the
air lines. See Manual 3A3954 for installation
instructions and features of each air controller,
specific installation, troubleshooting, repair, and
parts for this component.
Electrostatic Controller Controller sends power to the
• The Electrostatic Electrostatic Controller
applicator power supply, which increases the
voltage to the level set at the controller. It must
be mounted in the non-hazardous area. See
ProBell Electrostatic Controller manual 3A3657
for all information needed to understand this user
interface.
• The Twenty Twenty Meter Twenty Meter (65 Meter (65 ft) ft) ft) Hose (65
9 air lines, a fiber optic cable, power supply cable,
grounding cable, and 3 fluid lines (purchase fluid
lines separately for waterborne systems).
CGM (Communication Gateway Module)
• The CGM CGM
provides a control link between the ProBell system
3A4232D
Information
Information
Hose Bundle Hose Bundle Kit Bundle Kit includes Kit

ProBell System Information

and a selected field bus. This linkage provides
the means for remote monitoring and control by
external automation systems. The ProBell system
supports Modbus TCP, EtherNet/IP, DeviceNet,
and PROFINET. One gateway can support two
ProBells. System requires a ProBell system CGM
installation kit and gateway. See the following
tables.
Table Table Table 1 1 1 ProBell ProBell System ProBell System CGM System
Part Number Field Bus
24Z574 All
Table 2 2 2 Communication Communication Gateway
Table Table Communication
Part Number Field Bus
DeviceNet
CGMDN0
DGMEP0 EtherNet/IP
DGMPN0 PROFINET
24W462 Modbus TCP
Electrical Inputs Electrical Electrical Inputs and Inputs
The following discrete I/O connections can be used
to drive the system remotely.
Speed Controller Controller
Speed Speed Controller
• System status output
• Optional Interlock input
Electronic Electronic Electronic Air Air Air Controller Controller Controller
• Paint Trigger Input
• Optional Interlock Input
Electrostatic Controller Electrostatic Electrostatic Controller Controller
• Safe-to-Move Output
• Error Output
• Actual Spraying Current Output
• Actual Spraying Voltage Output
• Electrostatics Discharged Output
• SAFE POSITION Interlock Input
• 24 VDC Interlock Input
• System Interlock
• Electrostatic Enable Input
CGM Installation CGM Installation Installation Kit Kit Kit
Manual
3A4384
Gateway Module Module
Gateway Module
Manual
312864
312864
312864
334183
and and Outputs Outputs Outputs
9