Graco Power-Lock Instructions - Parts Manual
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Graco Power-Lock Instructions - Parts Manual

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Instructions - Parts
Power-Lock
Heated Hose
For use with plural component proportioners. Not for use in
explosive atmospheres.
See page 3 for Maximum Fluid Working Pressure
130 psi (0.9 MPa, 9 bar) Maximum Air Working Pressure
180°F (82°C) Maximum Hose Operating Temperature
Important Safety instructions.
Read all warnings and instructions in this manual.
Save these instructions. See page 3 for a list of
part numbers.
Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441
Copyright 2002, Graco Inc. is registered to I.S. EN ISO 9001
™
309572M
TI9948A

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Summary of Contents for Graco Power-Lock

  • Page 1 Read all warnings and instructions in this manual. Save these instructions. See page 3 for a list of part numbers. TI9948A Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441 Copyright 2002, Graco Inc. is registered to I.S. EN ISO 9001...

  • Page 2: Table Of Contents

    Connect 261670 FTS ....12 Graco Phone Numbers ....24 Check Hoses for Leaks ... . 13 Protective Covering .

  • Page 3: Power-Lock Hose Bundle Part Numbers

    Power-Lock Hose Bundle Part Numbers Power-Lock Hose Bundle Part Numbers You need at least one 50 ft (15.2 m) main hose, one fluid temperature sensor (FTS), and one whip hose or one wire harness jumper (part no. 15C517) to make a complete heated hose assembly.

  • Page 4: Fluid Temperature Sensor (Fts)

    Power-Lock Hose Bundle Part Numbers Fluid Temperature Sensor (FTS) Part No. Max. Fluid Pressure (Series) Fittings Description psi (MPa, bar) 261669 (A) JIC to JIC (See pg. 17 for Fluid Temperature Sensor (for heated standard systems) 5000 (34.5, 345) fitting detail) 261670 (A) JIC to NPT (See pg.
  • Page 5 Power-Lock Hose Bundle Part Numbers JIC Fittings Max Fluid Pressure “A” “B” Length Replaced inlet (f)/ inlet (f)/ (MPa, bar) ft (m) in. (mm) Description Old Part outlet (m) outlet (m) 2 Component Whip Hoses - Individual Insulation with Air Hose...

  • Page 6: Warnings

    Warnings Warnings Warning Skin Injection Hazard High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgi- cal treatment. •...
  • Page 7 Misuse can cause serious injury or death. • For professional use only. • Use equipment only for its intended purpose. Call your Graco distributor for information. • Read manuals, warnings, tags, and labels before operating equipment. Follow instructions. • Check equipment daily. Repair or replace worn or damaged parts immediately.

  • Page 8: Installation

    Installation Installation Description Set Transformer Wire Taps Transformer tap wire connections vary WARNING depending on proportioner and length of heated hose. See proportioner operation man- ual for further information. Some models are This hose must be used with an FTS and automatic and have no user-set taps.

  • Page 9: Connect Heated Hoses

    Installation Connect Heated Hoses 3. Connect air hoses (C). WARNING Read warnings, pages 6 and 7. 1. Lay heated hoses end to end, matching the color coding. Red for component A (ISO), blue for component B (RES). TI2682B 4. Connect electrical wires. a.
  • Page 10 Installation a. Ensure strip length is correct by fitting a. Insert one wire from heated hose into ferrule over exposed wire. Ferrule connector. Ensure that ferrule is mating should be flush with wire end. See F with connector insert. See F .
  • Page 11 Installation e. Re-torque all four setscrews to 60 in-lbs 6. Connect cables (F). Slide insulator sleeves over connection. Leave slack (G) in cables (6.78 N•m). as stress relief to prevent cable failure. When torqued to 60 in-lbs (6.78 N•m) setscrews will be approximately flush with connector.

  • Page 12: Connect 261669 Fts And Heated Dual Whip Hose

    Installation Connect 261669 FTS and Heated Dual Whip Hose 4. Connect fluid hoses to FTS (J). CAUTION To use 1/2 in. (13 mm) ID fluid hoses, To prevent damage to probe, do not kink or remove the adapters from the propor- excessively bend hose.

  • Page 13: Connect 261670 Fts

    1. Carefully extend FTS probe (H) into the 4. Connect electrical connectors (D). Install hose section from the proportioner. Do not one Power-Lock splice between wires. bend or kink probe. Insert probe in major Refer to page 9 for instructions.

  • Page 14: Check Hoses For Leaks

    Installation Check Hoses for Leaks 2. For spray guns, close fluid valves on gun fluid manifold. Remove manifold from gun, 1. Connect fluid hoses to proportioner fluid see gun manual. Connect fluid whip hoses manifold (M). Red for hardener (ISO), blue to manifold.

  • Page 15: Protective Covering

    Installation Protective Covering 3. Install protective cover (see Accessories, page 23), or wrap hose bundle with duct 1. Wrap all fluid hose connections with electri- tape to protect foam. cal tape. 4. For hoses that include a protective scuff cover, unroll excess cover over hose and electrical connections.

  • Page 16: Operation

    Operation Operation 3. Connect to spray gun. See gun manual. 4. Connect whip air hose to gun air inlet if WARNING equipped. See gun manual. 5. Follow setup, startup, and operation proce- dures in proportioner manual. Read warnings, pages 6 and 7. Do not operate a coiled hose.

  • Page 17: Parts

    Parts Parts Using 261669 Fluid Temperature Sensor (JIC to JIC fittings) Heated Fluid Hose Whip Hose Fluid Temperature Sensor TI9581B Ref. Part Description Ref. Part Description chart 6, HOSE, whip chart 1, HOSE, component A (ISO) page 19 page 19 15B280 HOSE, whip, air;...

  • Page 18: Using 261670 Fluid Temperature Sensor (Jic To Npt Fittings)

    Parts Using 261670 Fluid Temperature Sensor (JIC to NPT fittings) Heated Fluid Hose Fluid Temperature Sensor TI2684D Ref. Part Description Ref. Part Description 117506 . SWIVEL; 1/4 npt(m) x #6 JIC (f) chart 1, HOSE, hardener 157705 . SWIVEL; 1/4 npt(m) x 3/8 page 19 npsm(f) chart 2,...
  • Page 19 Parts Install new hose in bundle, wrapping around See the tables on pages 3 and 4 for fitting other fluid hose and air hose. Connect fluid sizes. hoses, see page 9. Chart for Ref. No. 1, Single Hardener (ISO) Connect electrical wire from new hose into Hose connectors (12).

  • Page 20: 15F144 Hose Wire Jumper

    2. Connect resin hose wire (101a) to other side of Power-Lock connector (100a); see page 9. 3. Wrap FTS cable (102) around resin hose (101) in a spiral fashion. 4. Twist hoses (101 and 105) together to pro- vide strain relief.
  • Page 21 Parts 7. Connect 261670 FTS, page 13. 11. Set transformer wire taps, using the follow- ing table. Transformer tap wire connections 8. Install whip hose and gun. Ensure that gun vary depending on length of heated hose. is grounded. See proportioner operation manual for fur- ther information.
  • Page 22 Parts 309572M...

  • Page 23: Technical Data

    Technical Data Technical Data Accessories Scuff Guard Category Data Maximum See page 3 Use to keep hose clean and protect it from Fluid Working Pressure damage. Maximum 130 psi (0.9 MPa, 9 bar) Air Working Part Description Pressure 246077 10 ft (3 m) braided polyester mesh. Maximum 180°F (82°C) For whip hose.

  • Page 24: Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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