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Pneumatic chain hoist
CPA ATEX
Load carrying capacity 2,000 kg - 10,000 kg
Translated Operating Instructions
for explosion protected lifting device
Directive 94/9/EC – ATEX 95
BASIC
MEDIUM II 2 GD c IIB T4
HIGH
COLUMBUS McKINNON Industrial Products GmbH
P. O. Box 11 01 53
•
Yale-Allee 30
•
+49 (0) 202/6 93 59-0
•
Ident.-No.: 09901167/01.2014
II 3 GD c IIB T4/ II 2 GD c IIA T4
II 2 GD c IIC T4
D-42301 Wuppertal, Germany
D-42329 Wuppertal, Germany
Fax + 49 (0) 202 / 6 93 59-127
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Summary of Contents for CMCO Yale CPA ATEX 20-8
- Page 1 Pneumatic chain hoist CPA ATEX Load carrying capacity 2,000 kg - 10,000 kg Translated Operating Instructions for explosion protected lifting device Directive 94/9/EC – ATEX 95 BASIC II 3 GD c IIB T4/ II 2 GD c IIA T4 MEDIUM II 2 GD c IIB T4 HIGH II 2 GD c IIC T4 COLUMBUS McKINNON Industrial Products GmbH...
- Page 2 Pneumatic chain hoist CPA ATEX Chassis motor Controls Trolley Chain hoist Air fi lter Compressed air hose Load chain 11 x 31 Pendant control Buff er Buff er Chain end stop Safety clip Bottom block Load hook Fig. 1 Technical Specifi cations CPA ATEX Weight at standard lifting height 3 m** Load carrying Lifting...
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Page 3: Table Of Contents
Pneumatic chain hoist CPA ATEX TABLE OF CONTENTS PAGE 8.6 MAINTENANCE OF THE OVERLOAD LOCK Overload lock 1. GENERAL REMARKS Adjustment of the overload lock 1.1 CONTINUOUS SOUND PRESSURE LEVEL 8.7 MAINTENANCE OF THE GEARS 1.2 EXPLOSION PROTECTION Oil change Temperature limits in explosive atmospheres and dusts Disassembly/Assembly of the gearbox Units for operation in areas with potentially explosive gas/air... -
Page 4: Units For Operation In Areas With Potentially Explosive Gas/Air Or Steam/Air Atmospheres Or Explosive Mist
Pneumatic chain hoist CPA ATEX Units for operation in areas with potentially explosive gas/air or The documents have been checked by a notifi ed body (0035) and steam/air atmospheres or explosive mist deposited at TÜV Rheinland Industrie Service GmbH, In areas subject to explosion hazards from fl ammable gases or liquids, Haumannplatz 4, D-45130 Essen. -
Page 5: Identification Marking
Tel.: 0202/69359-600 - Fax: 0202/69359-127 ing of lifting devices is necessary in zones 1 and 21. This can be done www.cmco.eu - email: info.wuppertal@cmco.eu using top hook or loading lugs, if the lifting device is attached to the appropriate earthed parts (earth resistance < 10 Ω). -
Page 6: Temperature Range
Pneumatic chain hoist CPA ATEX Temperature range The device can be used in an ambient temperature between -10 and +40 C. Consult the manufacturer in the case of extreme working conditions. Attention: At ambient temperatures below 0 C inspect the brakes for ice formation. -
Page 7: Pneumatic Chain Hoist With Trolley
Pneumatic chain hoist CPA ATEX In 1-strand configuration the top hook is to be installed centred on the 3. Adjust measure “B” between the shoulders of the round nuts (item marking “1/1” on the mainframe assy, in 2-strand configuration centred 5) on the threaded beams (item 1). -
Page 8: Assembly Of The Trolley 7.5-10T
Pneumatic chain hoist CPA ATEX 6. Loosely replace the second side plate (item 6) on the beams (item 1). Attention: Do not twist the hand chain when fi tting! The washers (item 3), hex nuts (item 2) and lock nuts (item 9) can be Geared trolleys are moved by pulling the hand chain. -
Page 9: Compressed Air Connection
Pneumatic chain hoist CPA ATEX 2. Shorten or lengthen the chain. A maintenance unit consisting of fi lters and oil as well as pressure regulators connected between them (irrespective of initial pressure and Attention: Always remove or add an even number of chain links. supporting reverse control with manometer) must be used. -
Page 10: Function Check After Installation
Pneumatic chain hoist CPA ATEX 5. FUNCTION CHECK AFTER INSTALLATION Inspection before starting work Before starting work inspect the hoist/trolley, chains, all load bearing Prior to operating the hoist, grease the trolley pinions (geared trolley, components and supporting structure every time for visual defects. In compressed air trolley) and lubricate the load chain when it is not under addition also test the brake and check that the hoist and the load are load (see the table on page 11). -
Page 11: Attaching The Load
Pneumatic chain hoist CPA ATEX Geared trolley: 8. MAINTENANCE By operating the geared trolley hand chain. • Service and inspections may only be carried out by a competent person. Compressed air trolley: • The inspection must determine that all safety devices are present By pressing the - or -button on the controller. -
Page 12: Regular Inspections, Service And Testing
Pneumatic chain hoist CPA ATEX 8.2 REGULAR INSPECTIONS, SERVICE AND TESTING The load chain must be replaced if one of the limit values is exceeded. In accordance with existing national/international accident prevention Round steel chain 11 x 31 DAT and safety regulations, lifting device must be audited at least one time per year by a qualifi... -
Page 13: Maintenance Of Top Hook And Load Hook
Pneumatic chain hoist CPA ATEX towards the chain guide in the housing. Then the chain can be run in by pressing the -button. 4. Fitting the chain end stop Before installing the bottom block, slide the buff er on the idle strand of the load chain. -
Page 14: Maintenance Of The Trolley
Pneumatic chain hoist CPA ATEX 8.5 MAINTENANCE OF THE TROLLEY Oil change In particular check following parts: The gearbox oil should be changed every 5 years, however after 400 hours of operation at the latest (oil volume: ca. 0.3 Litre). •... -
Page 15: Maintenance Of The Motor
Pneumatic chain hoist CPA ATEX Parts subject to wear are: The main wear parts include the brake disk (item 44). The thickness of the brake lining must be regularly checked, as wear of the lining aff ects Stop washers (item 6, 23, 30), needle bearings (item 8, 24, 31), O-rings the retention force. -
Page 16: Pneumatic Chain Hoist Maintenance In General
Pneumatic chain hoist CPA ATEX Assembly Installation takes place essentially in the reverse order of the dismantling. Please ensure correct distancing for the motor. The “longitudinal clearance” between the rotor (item 12) and the sealing plates (items 5 and 20) should be approx. 0.04 mm (Fig. 22). The edges of openings in the spacer rings (item 8 and item 23) must point to the rotor centre. - Page 17 Pneumatic chain hoist CPA ATEX 17 of 21...
- Page 18 Pneumatic chain hoist CPA ATEX Klassifi zierung zur bestimmungsgemäßen Verwendung / Classifi cation for correct operation BASIC MEDIUM HIGH II 3 GD c IIB T4 II 2 GD c IIB T4 II 2 GD c IIC T4 II 2 GD c IIA T4 Lastkette galvanisch verzinkt Load chain galvanic zinc plated Edelstahl-Lastkette...
- Page 19 Pneumatic chain hoist CPA ATEX TRANSLATION OF ORIGINAL DECLARATION OF CONFORMITY We hereby declare, COLUMBUS McKINNON Industrial Products GmbH D-42329 Wuppertal, Yale-Allee 30 that the design, construction and commercialised execution of the below mentioned machine complies with the essential health and safety requirements of the EC Machinery Directive.
- Page 20 Pneumatic chain hoist CPA ATEX ORIGINAL KONFORMITÄTSERKLÄRUNG Hiermit erklären wir, COLUMBUS McKINNON Industrial Products GmbH D-42329 Wuppertal, Yale-Allee 30 dass die nachstehend bezeichnete Maschine in ihrer Konzipierung und Bauart sowie in der von uns in Verkehr gebrachten Ausführung den einschlägigen grundlegenden Sicherheits- und Gesundheitsanforderungen der EG-Richtlinie Maschinen entspricht. Bei einer nicht mit uns abgestimmten Änderung/Ergänzung der Maschine verliert diese Konformitätserklärung ihre Gültigkeit.
- Page 21 Pneumatic chain hoist CPA ATEX Germany Northern Ireland & Republic of Ireland South Africa COLUMBUS McKINNON COLUMBUS McKINNON Corporation Ltd. CMCO Material Handling (Pty) Ltd.* 1A Ferguson Centre P.O. Box 15557 Industrial Products GmbH* 57-59 Manse Road Westmead, 3608 Yale-Allee 30...
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