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Backyard Discovery 2004511 Owner's Manual And Assembly Instructions
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Backyard Discovery 2004511 Owner's Manual And Assembly Instructions

Cabana series
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Model # 2004511, 2004535,
2004511 FIRESIDE CABANA
(BAMBOO - CAST SLATE)
2004559 FIRESIDE CABANA
(PEBBLE - CAST SLATE)
to register your set, or to order replacement parts please visit
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT
INS-2004511, 2004535, 2004566, 2004559, 2004542, 2004528-A-CABANA-ENG 4/21/20
Made in China |
2004542, 2004559,
2004528, 2004566
2004535 FIRESIDE CABANA
(BAMBOO - SPECTRUM INDIGO)
2004542 FIRESIDE CABANA
(PEBBLE - SPECTRUM INDIGO)
average 2 person assembly time
assembly time may vary based on skill level
For the most up to date assembly manual,
www.backyarddiscovery.com
YOU NEED TO ORDER REPLACEMENT PARTS.
CABANA
Owner's Manual & Assembly Instructions
TO
MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
800-856-4445
2004566 HAVEN CABANA PERGOLA
(BAMBOO PATTERN)
2004528 HAVEN CABANA PERGOLA
(PEBBLE PATTERN)

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Summary of Contents for Backyard Discovery 2004511

  • Page 1 SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS. INS-2004511, 2004535, 2004566, 2004559, 2004542, 2004528-A-CABANA-ENG 4/21/20 Made in China |...
  • Page 2 Owner’s Manual Please Read This Before Starting Assembly MISSING A PART? CALL US BEFORE GOING BACK TO THE STORE The store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call 1-800-856-4445 you can also visit www.backyarddiscovery.com...
  • Page 3 Backyard Botanical, Adventure Playsets, and Leisure Time Products. Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. In addition, all cabana products carry a five (5) year limited warranty, all wood carries a five (5) year limited warranty on rot and decay.
  • Page 4 Owner’s Manual Safety Warnings and Maintenance Instructions WARNING IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. • DO NOT climb or walk on the roof for any reason •...
  • Page 5 About Our Wood Backyard Discovery uses 100% Cedar (C. Lanceolata) wood. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.
  • Page 6 Owner’s Manual Assembly Tips Protrusion Hazard Incorrect Correct If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt. To eliminate this, remove the bolt and add washers to eliminate the problem. 1/8”...
  • Page 7 Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep an eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood When removing the wood from the boxes we recommend arranging them by part number before you begin assembly.
  • Page 8 Owner's Manual Tools Required for Installation...
  • Page 9 Owner's Manual Basic Setup Dimensions & Assembly Notes It is critically important that you start with square and level footings, concrete pad or deck to attach your structure • Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step. Using incorrect hardware may result in improper assembly Remember to double check for underground utilities and overhead electrical lines •...
  • Page 10 BEFORE YOU BEGIN THE ASSEMBLY OF YOUR BACKYARD DISCOVERY CABANA PERGOLA PLEASE USE THE TABLE BELOW TO  ENSURE YOU RECEIVED ALL COMPONENTS NEEDED FOR THE ITEM # YOU PURCHASED.  IF YOU ARE MISSING ANY CARTONS  PLEASE CONTACT OUR CUSTOMER SERVICE TEAM AT 1‐800‐856‐5424. ...
  • Page 11 9205338 - Parts Identification Owner's Manual Wood Components (Not to Scale) LOWER SUPPORT - W4L13032 1 3/8"x4 3/8"x81 1/4" (36x112x2065) TOP SUPPORT - W4L13069 1 3/8"x4 3/8"x81 1/4" (36x112x2065) LOWER SUPPORT - W4L13070 1 3/8"x4 3/8"x81 1/4" (36x112x2065) BEAM - W4L12941 1 3/8"x5 1/4"x111 1/4"...
  • Page 12 9205338 - Parts Identification Owner's Manual Wood Components (Not to Scale) LOWER SUPPORT - W4L12940 1"x4 3/8"x81 1/4" (24x112x2065) POST - W2A02915 7"x7"x89 1/2" (178x178x2274) POST - W2A02916 7"x7"x89 1/2" (178x178x2274) POST - W2A02917 7"x7"x89 1/2" (178x178x2274) 9205215 - Parts Identification Owner's Manual Wood Components (Not to Scale) ARM REST - W4L13038...
  • Page 13 Owner's Manual 9205338 - Parts Identification Hardware Components H100756 BOLT HEX BLK (18) 1/2x9 1/2 H100843 LAG SCREW HEX BLK H100758 LAG SCREW BLK 1/2x3 (18) 1/2x2 H100755 WASHER FLAT BLK (56) H100482 LAG SCREW WH BLK H100396 BOLT WH BLK (38) 5/16x3 1/2 (18)
  • Page 14 Owner's Manual 9205338 - Parts Identification Hardware Components H100120 SCREW CONCRETE ANCHOR H100171 BOLT WH BLK (13) 1/4x2 H100192 NUT BARREL WH BLK (18) 1/4x1 (22) 5/16x7/8 H100199 WASHER LOCK EXT BLK H100198 WASHER LOCK EXT BLK (22) 12x19 (44) 8x19 H100764 SCREW SETTER...

  • Page 15: Table Of Contents

    Owner's Manual 9205017 - Parts Identification Hardware Components H100712 H100770 H100479 BOLT CARRIAGE BLK WASHER FLAT NUT LOCK BLK (50) (52) (50) 5/16x1 1/2 5/16 BLK 5/16 H100171 H100460 LAG SCREW WH BLK BOLT WH BLK H100471 LAG SCREW WH BLK (11) (38) 1/4x1...
  • Page 16 Owner's Manual 9205338 - Parts Identification Accessory Components (Not to Scale) STEEL POST A4M00950 A4M01097 ANCHORING A4M00949 STEEL POST PLATE BRACKET 135° BLK PLATE WITH FLANGE A100314 "A" REVISION TAG LTP ID TAG L BRACKET A4M01010 A4M01096 (SMALL) (10) 40x40x112 - BLK WITHOUT AGES A4M00555 90°...
  • Page 17 Owner's Manual 9205017 - Parts Identification Accessory Components (Not to Scale) A4M01063 POST A4M01069 POST A4M01070 POST A4M01105 ARM POST - RIGHT A4M01060 A4M01066 FRAME END - RIGHT FRAME END - LEFT A4M01106 ARM POST - LEFT A4M00555 90° L-BRACKET - BLK A6P00377 SNAP-IN SQUARE PLUG A4M01064...
  • Page 18 Owner's Manual 9205109 & 9205116 - Parts Identification Accessory Components (Not to Scale) 9205109 9205116 CAST SLATE SPECTRUM INDIGO A6P00392 A6P00393 A6P00394 A6P00395 SEAT CUSHION BACK CUSHION SEAT CUSHION BACK CUSHION Owner's Manual 9205314 & 9205321 - Parts Identification Accessory Components (Not to Scale) 9205314 BAMBOO PATTERN A6P00396...
  • Page 19 CABANA STEP 1 ASSEMBLY POST - W2A02917 STEEL POST A6P00296 7"x7"x89 1/2" (178x178x2274) ANCHORING A4M00949 7x7 POST FOOT PLATE WITH FLANGE H100758 H100200 LAG SCREW BLK SCREW PFH BLK H100755 WASHER FLAT BLK 1/2x2 8x1 1/2 NOTE HOLES FOR (x1) PROPER ORIENTATION.
  • Page 20 CABANA STEP 2 ASSEMBLY A100314 "A" REVISION TAG POST - W2A02916 STEEL POST 7"x7"x89 1/2" (178x178x2274) A4M00949 ANCHORING A6P00296 7x7 POST FOOT PLATE WITH FLANGE A4M00950 STEEL POST PLATE H100758 H100200 LAG SCREW BLK SCREW PFH BLK H100755 WASHER FLAT BLK 1/2x2 8x1 1/2 (x1)
  • Page 21 CABANA STEP 3 ASSEMBLY STEEL POST LTP ID TAG A4M01010 ANCHORING A4M00949 (SMALL) PLATE WITH WITHOUT AGES FLANGE POST - W2A02915 7"x7"x89 1/2" (178x178x2274) A6P00296 7x7 POST FOOT H100758 LAG SCREW BLK H100200 SCREW PFH BLK H100755 WASHER FLAT BLK 1/2x2 8x1 1/2 (x1)
  • Page 22 CABANA STEP 4 ASSEMBLY BEAM - W4L12942 1 3/8"x5 1/4"x111 1/4" (36x134x2826) H100756 BOLT HEX BLK 1/2x9 1/2 H100755 H100754 WASHER SPLIT H100753 NUT LOCK BLK WASHER FLAT BLK (16) (x1) POST (x1) POST (x8) (x1) NUT LOCK - 1/2" BEAM (x8) WASHER - 1/2"...
  • Page 23 CABANA STEP 5 ASSEMBLY BEAM - W4L12941 1 3/8"x5 1/4"x111 1/4" (36x134x2826) H100756 BOLT HEX BLK 1/2x9 1/2 H100754 H100753 H100755 WASHER FLAT BLK WASHER SPLIT NUT LOCK BLK (16) (x8) NUT LOCK - 1/2" (x8) WASHER - 1/2" (x8) WASHER - 1/2"...
  • Page 24 CABANA STEP 6 ASSEMBLY A4M01097 BEAM - W4L12944 BRACKET 135° BLK 1 3/8"x5 1/4"x146 1/4" (36x134x3714) A4M00555 90° L-BRACKET - BLK H100202 H100199 H100755 SCREW PWH BLK WASHER LOCK EXT BLK WASHER FLAT BLK 8x5/8 12x19 H100843 H100192 LAG SCREW HEX BLK H100468 H100471 NUT BARREL WH BLK...

  • Page 25: Screw Pwh Blk

    CABANA STEP 7 ASSEMBLY BEAM - W4L12943 A4M00555 90° L-BRACKET - BLK 1 3/8"x5 1/4"x124 7/8" (36x134x3172) H100458 H100198 H100202 LAG SCREW WH BLK WASHER LOCK EXT BLK SCREW PWH BLK 5/16x2 8x19 8x5/8 HOLES LOCATED IN THIS EDGE DESIGNATE THE NOTE: TOP EDGE OF THE BEAM.
  • Page 26 CABANA STEP 8 ASSEMBLY SUPPORT BRACE - W4L13037 H100202 SCREW PWH BLK 1 3/8"x5 1/4"x7 7/8" (36x134x199) 8x5/8 (x2) (x8) SUPPORT BRACE SCREW - 5/8"...
  • Page 27 CABANA STEP 9 ASSEMBLY H100471 LAG SCREW WH BLK A4M01096 L BRACKET (16) 5/16x1 1/2 40x40x112 - BLK LOCATE PRE-DRILLED HOLES IN POSTS TO ASSEMBLE L-BRACKETS PROPERLY. (x16) (x8) LAG SCREW - 1 1/2" L BRACKET 40x40x112 - BLK...
  • Page 28 CABANA STEP 1 0 ASSEMBLY H100396 BOLT WH BLK H100192 NUT BARREL WH BLK (16) 5/16x1/2 (16) 5/16x7/8 LOWER SUPPORT - W4L12940 1"x4 3/8"x81 1/4" (24x112x2065) H100199 WASHER LOCK EXT BLK (16) 12x19 (x4) LOWER SUPPORT (x16) BOLT - 1/2" (x16) WASHER - 12x19 (x16)
  • Page 29 CABANA STEP 1 1 ASSEMBLY H100471 LAG SCREW WH BLK 5/16x1 1/2 H100382 SCREW PFH BLK L BRACKET A4M01096 A6P00364 MOUNTING BRACKET 8x1 3/4 40x40x112 - BLK MOUNTING BRACKET MOUNTING BRACKET (x4) MOUNTING MOUNTING BRACKET BRACKET (x8) SCREW - 1 3/4" (x4) LAG SCREW - 1 1/2"...
  • Page 30 CABANA STEP 1 2 ASSEMBLY NOTE HOLES LOCATED TOWARD TOP OF BOARD. LOWER SUPPORT - W4L13032 H100379 H100407 BOLT WH BLK T-NUT BLK 1 3/8"x4 3/8"x81 1/4" (36x112x2065) 5/16 5/16x1 1/2 H100382 LOWER SUPPORT - W4L13070 SCREW PFH BLK 1 3/8"x4 3/8"x81 1/4" (36x112x2065) 8x1 3/4 NOTE: INSTALL T-NUTS BEFORE...
  • Page 31 CABANA STEP 13 ASSEMBLY TOP SUPPORT - W4L13069 1 3/8"x4 3/8"x81 1/4" (36x112x2065) H100382 SCREW PFH BLK (12) 8x1 3/4 NOTE HOLES LOCATED A6P00364 TOWARD BOTTOM OF BOARD. MOUNTING BRACKET NOTE: 1. SLIDE 'AN2' BOARD INTO BOTTOM MOUNTING BRACKET AND FASTEN USING HARDWARE PROVIDED TO CREATE SUBASSEMBLY (x2).
  • Page 32 CABANA STEP 14 ASSEMBLY H100405 WASHER LOCK EXT BLK H100171 BOLT WH BLK (16) 6x15 (16) 1/4x1 LOWER SUPPORT - W4L13034 1"x3 3/8"x53 7/8" (24x86x1368) H100400 WASHER LOCK EXT BLK H100404 NUT BARREL WH BLK (16) 8x15 (16) 1/4x5/8 (x8) LOWER SUPPORT (x16) NUT BARREL - 5/8"...
  • Page 33 CABANA STEP 15 ASSEMBLY H100797 SCREW PWH BLK A6P00396 DECORATIVE BACK PANEL (72) A6P00411 DECORATIVE BACK PANEL NOTE: ALTERNATE TOP AND BOTTOM AS SHOWN BELOW. (x6) (x72) DECORATIVE BACK PANEL SCREW - 1"...
  • Page 34 CABANA STEP 16 ASSEMBLY TOP JOIST - W4L12945 1 3/8"x3 3/8"x82 1/4" (36x86x2091) TOP JOIST - W4L12946 TOP JOIST - W4L12947 1 3/8"x3 3/8"x72 1/8" (36x86x1832) 1 3/8"x3 3/8"x61 7/8" (36x86x1572) TOP JOIST - W4L12948 TOP JOIST - W4L12949 TOP JOIST - W4L13031 1 3/8"x3 3/8"x51 5/8"...
  • Page 35 *** ATTENTION! *** Owner's Manual CUSTOMERS ASSEMBLING MODELS: 2004511, 2004535, 2004559, OR 2004542 CONTINUE ON TO THE NEXT STEP. CUSTOMERS ASSEMBLING MODELS: 2004566 OR 2004528, PLEASE REFER TO STEP 26 FOR ANCHORING.
  • Page 36 CABANA STEP 17 ASSEMBLY A6P00377 SNAP-IN SQUARE PLUG A4M01105 ARM POST - RIGHT A4M01066 A4M01060 FRAME END - RIGHT FRAME END - LEFT A4M01106 ARM POST - LEFT H100171 BOLT WH BLK 1/4x1 (x1) SNAP-IN SQUARE PLUG (x1) FRAME END - LEFT (x1) ARM POST - LEFT (x1)
  • Page 37 CABANA STEP 18 ASSEMBLY METAL ARM - LEFT METAL ARM - RIGHT SUBASSEMBLY SUBASSEMBLY H100471 LAG SCREW WH BLK (10) 5/16x1 1/2 NOTE: LOCATE AND USE ARMREST ASSEMBLY HOLES AS A TEMPLATE. MARK AND DRILL HOLES SECURING METAL ARMRESTS TO POSTS. USE THE 6 MM DRILL BIT PROVIDED IN HARDWARE KIT TO DRILL 3/8"...

  • Page 38: 1/4X1

    CABANA STEP 19 ASSEMBLY A4M01063 POST A4M01069 POST A4M01070 A4M01065 A4M01095 POST RAIL RAIL H100171 BOLT WH BLK A6P00377 SNAP-IN SQUARE PLUG (12) 1/4x1 (x3) SNAP-IN SQUARE PLUG (x12) BOLT - 1" (x1) POST (x1) POST (x1) POST (x1) (x1) RAIL RAIL 2 1/16 in...

  • Page 39: H100392 Screw Pwh Blk (4) 8X3/4

    CABANA STEP 20 ASSEMBLY METAL ARM TABLE BASE SUBASSEMBLY (FROM STEP 19) H100391 SCREW PFH BLK DRILLING LOCATIONS: SEE NOTE 1. METAL ARM TABLE BASE SUBASSEMBLY (FROM STEP 19) SEE NOTE 1. NOTE: 1. MARK & DRILL A 3/16" [5 mm] THROUGH HOLE IN DRILLING LOCATIONS.
  • Page 40 CABANA STEP 21 ASSEMBLY HOLES TO THE TOP. A4M01101 RAIL H100171 BOLT WH BLK 1/4x1 (x8) BOLT - 1" (x1) (x1) RAIL RAIL...

  • Page 41: H100479 Nut Lock Blk

    CABANA STEP 22 ASSEMBLY A4M01064 SUPPORT (24) A4M01102 ANGLED RAIL H100712 BOLT CARRIAGE BLK H100770 WASHER FLAT H100479 NUT LOCK BLK (48) (48) (48) 5/16x1 1/2 5/16 BLK 5/16 NOTE: LOOSELY TIGHTEN SEAT SUPPORT FRAME FOR EASIER ATTACHMENT TO METAL FRAME AND CABANA RAILS! (x2) ANGLED RAIL (x12)

  • Page 42: H100460 Lag Screw Wh Blk 1/4X1

    CABANA STEP 23 ASSEMBLY H100171 H100460 BOLT WH BLK LAG SCREW WH BLK SEAT SUPPORT (12) (10) 1/4x1 1/4x1 SUBASSEMBLY NOTE: 1. PILOT DRILL WOOD RAILS, USING A 1/8" DRILL BIT, BEFORE INSTALL HARDWARE TO AVOID SPLITTING. 2. AFTER SEAT SUPPORT SUBASSEMBLIES ARE INSTALLED, FINISH TIGHTENING ALL THE BOLTS AND SCREWS FROM...
  • Page 43 CABANA STEP 24 ASSEMBLY H100824 SCREW PWH BLK H100392 SCREW PWH BLK ARM REST - W4L13038 8x3/4 1 3/8"x4 5/8"x26" (34x118x660) (x2) ARM REST REPEAT PROCESS FOR BOTH ARM RESTS. (x4) (x4) SCREW - 3/4" SCREW - 3"...
  • Page 44 CABANA STEP 25 ASSEMBLY A4M00555 TABLE TOP - W2A02918 90° L-BRACKET - BLK 1 5/16"x30 1/8"x30 1/8" (34x765x765) H100202 SCREW PWH BLK H100824 SCREW PWH BLK 8x5/8 NOTE: ASSEMBLE REAR CORNER L-BRACKETS FIRST. (x1) TABLE TOP (x4) SCREW - 5/8" (x6) SCREW - 3"...
  • Page 45 STEP 26 ANCHORING H100120 H100630 A4M00951 SCREW CONCRETE ANCHOR WASHER FLAT BLK GROUND STAKE 16 INCH (12) (12) 1/4x2 8x19 NOTE: 1. FOR MOUNTING ON CONCRETE, USE THE POST BASE BRACKET AS A TEMPLATE AND DRILL HOLES USING A 3/16" CONCRETE BIT FOR HARDWARE. 2.
  • Page 46 FINAL STEP 27 ASSEMBLY 9205109 9205116 CAST SLATE SPECTRUM INDIGO A6P00392 A6P00393 SEAT CUSHION A6P00394 A6P00395 BACK CUSHION SEAT CUSHION BACK CUSHION (x2) (x4) SEAT CUSHION BACK CUSHION...

This manual is also suitable for:

20045352004542200455920045282004566