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Backyard Discovery ASHLAND Owner's Manual & Assembly Instructions
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Backyard Discovery ASHLAND Owner's Manual & Assembly Instructions

10x14 pergola
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ASHLAND 10x14 PERGOLA
MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
Model # 2006515
Owner's Manual & Assembly Instructions
800-856-4445
average 2 person assembly time
assembly time may vary based on skill level
For the most up to date assembly manual,
to register your set, or to order replacement parts please visit
www.backyarddiscovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT
YOU NEED TO ORDER REPLACEMENT PARTS.
Made in China | INS-2006515-A-ASHLAND 10X14 PERGOLA-ENG 8/14/2019

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Summary of Contents for Backyard Discovery ASHLAND

  • Page 1 For the most up to date assembly manual, to register your set, or to order replacement parts please visit www.backyarddiscovery.com SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS. Made in China | INS-2006515-A-ASHLAND 10X14 PERGOLA-ENG 8/14/2019...
  • Page 2 INSTALLATION SERVICES AVAILABLE! Need a helping hand? Let our team of professionals handle the installation for you! *Installation services are only available to U.S. customers. With Go Con gure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver &...
  • Page 3 Owner’s Manual Please Read This Before Starting Assembly MISSING A PART? CALL US BEFORE GOING BACK TO THE STORE The store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call 1-800-856-4445 you can also visit www.backyarddiscovery.com...

  • Page 4: Limited Warranty

    Botanical, Adventure Playsets, and Leisure Time Products. Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a ve (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty.
  • Page 5 Owner’s Manual Safety Warnings and Maintenance Instructions WARNING IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. • DO NOT climb or walk on the roof for any reason •...
  • Page 6 About Our Wood Backyard Discovery uses 100% Cedar (C. Lanceolata) wood. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.
  • Page 7 Owner’s Manual Assembly Tips Protrusion Hazard Incorrect Correct If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt or used incorrect hardware. If you’ve overtightened, remove the bolt and add washers to eliminate the protrusion.

  • Page 8: Assembly Tip

    Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep and eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood When removing the wood from the boxes we recommend arranging them by part number before you begin assembly.
  • Page 9 Owner's Manual Tools Required for Installation...
  • Page 10 Owner's Manual Basic Setup Dimensions & Assembly Notes It is critically important that you start with square and level footings, concrete pad or deck to attach your structure • Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step. Using incorrect hardware may result in improper assembly.

  • Page 11: Parts Identification

    Parts Identification Owner's Manual Wood Components (Not to Scale) JOIST - W4L12974 1 3/8"x5 1/4"x95 1/4" (36x134x2420) (x2) JOIST - W4L12983 1 3/8"x5 1/4"x95 1/4" (36x134x2420) (x2) JOIST END - W4L12994 1 3/8"x5 1/4"x39 3/4" (36x134x1008) (x2) JOIST END - W4L12973 1 3/8"x5 1/4"x39 3/4"...
  • Page 12 Parts Identification Owner's Manual Wood Components (Not to Scale) LONG ANGLE BRACE - W4L12980 SHORT ANGLE BRACE - W4L12981 1 3/8"x5 1/4"x37 1/8" (36x134x942) 1 3/8"x5 1/4"x29 3/4" (36x134x755) (x8) (x4) SLOTTED JOIST - W4L12976 1 3/8"x5 1/4"x114" (36x134x2896) (x8) CORD COVER - W4L12986 (x1) 1"x5 1/4"x43 5/8"...
  • Page 13 Parts Identification Owner's Manual Wood Components (Not to Scale) PERGOLA POST - W2A02952 5 1/2"x5 1/2"x89 1/2" (140x140x2273) (x1) PERGOLA POST - W2A02955 5 1/2"x5 1/2"x89 1/2" (140x140x2273) (x1) PERGOLA POST - W2A02956 5 1/2"x5 1/2"x89 1/2" (140x140x2273) (x1) PERGOLA POST - W2A02957 5 1/2"x5 1/2"x89 1/2"...

  • Page 14: Hardware Components

    Owner's Manual Parts Identification Hardware Components H100196 BOLT WH BLK (x26) 5/16x7-1/4 H100205 BOLT WH BLK H100193 NUT BARREL WH BLK H100192 NUT BARREL WH BLK (x42) 5/16x2-1/4 (x26) (x42) 5/16x1-1/2 5/16x7/8 H100204 LAG SCREW WH BLK (x18) 5/16x5 1/2 H100197 LAG SCREW WH BLK H100206...
  • Page 15 Owner's Manual Parts Identification Hardware Components H100114 TORX WRENCH (x2) T-30 H100147 TORX BIT (x2) T-30 A100042 TORX BIT (x2) T-40 A100041 TORX WRENCH (x2) T-40 H100764 SCREW SETTER (x1)
  • Page 16 Parts Identification Owner's Manual Accessory Components (Not to Scale) A4M01110 90° L-BRACKET - BLK (x4) A100029 FOOT 142 SQUARE POST (x4) A6P00171 STAIN MARKER (x1) A100241 BYD ID TAG (SMALL) WITHOUT AGES (x1) A100314 "A" REVISION TAG (x1) A6P00265 5' PERGOLA ELECTRICAL OUTLET ASSEMBLY (x1)
  • Page 17 STEP 1 PERGOLA POST - W2A02956 JOIST - W4L12975 JOIST END - W4L12996 (x1) 1 3/8"x5 1/4"x90" (36x134x2286) 5 1/2"x5 1/2"x89 1/2" (140x140x2273) 1 7/16"x5 1/4"x17 3/4" (36x134x451) (x1) (x2) JOIST - W4L12977 JOIST END - W4L12972 PERGOLA POST - W2A02957 1 3/8"x5 1/4"x90"...
  • Page 18 STEP 2 JOIST - W4L12975 PERGOLA POST - W2A02952 JOIST END - W4L12996 (x1) 1 3/8"x5 1/4"x90" (36x134x2286) 5 1/2"x5 1/2"x89 1/2" (140x140x2273) 1 7/16"x5 1/4"x17 3/4" (36x134x451) (x2) (x1) PERGOLA POST - W2A02955 JOIST - W4L12977 JOIST END - W4L12972 1 3/8"x5 1/4"x90"...
  • Page 19 STEP 3 JOIST - W4L12983 1 3/8"x5 1/4"x95 1/4" (36x134x2420) (x2) JOIST END - W4L12994 JOIST END - W4L12982 LONG ANGLE BRACE - W4L12980 1 3/8"x5 1/4"x39 3/4" (36x134x1008) (x2) (x2) 1 3/8"x5 1/4"x39 3/4" (36x134x1008) 1 3/8"x5 1/4"x37 1/8" (36x134x942) (x4) H100205 BOLT WH BLK...
  • Page 20 STEP 4 JOIST - W4L12974 (x2) 1 3/8"x5 1/4"x95 1/4" (36x134x2420) JOIST END - W4L12973 JOIST END - W4L12993 LONG ANGLE BRACE - W4L12980 (x2) 1 3/8"x5 1/4"x39 3/4" (36x134x1008) (x2) 1 3/8"x5 1/4"x39 3/4" (36x134x1008) 1 3/8"x5 1/4"x37 1/8" (36x134x942) (x4) H100205 BOLT WH BLK...
  • Page 21 STEP 5 OUTER JOIST ASSEMBLY (x2) FROM PREVIOUS STEPS FRONT UPRIGHT ASSEMBLY REAR UPRIGHT ASSEMBLY (x1) (x1) FROM PREVIOUS STEPS FROM PREVIOUS STEPS INNER JOIST ASSEMBLY (x2) FROM PREVIOUS STEPS H100196 BOLT WH BLK H100206 LAG SCREW WH BLK (x8) 5/16x7-1/4 (x8) 5/16x3...
  • Page 22 STEP 6 SLOTTED JOIST - W4L12976 1 3/8"x5 1/4"x114" (36x134x2896) (x8) H100204 H100198 LAG SCREW WH BLK WASHER LOCK EXT BLK (x16) 5/16x5 1/2 (x16) 8x19 NOTE: LOCATE AND USE PILOT HOLES IN THE OUTER JOISTS TO MOUNT D13 REPEAT ON OPPOSITE END AND ON ALL JOISTS BOARDS AS SHOWN.
  • Page 23 STEP 7 PURLIN - W4L12978 1 3/8"x1 3/8"x69 5/8" (36x36x1768) (x12) H100201 SCREW PFH BLK (x96) 8x2-1/2 PURLIN - W4L12979 1 3/8"x1 3/8"x90 1/4" (36x36x2291) (x12) (x96) SCREW - 2 1/2" ANGLE CUT PURLIN ANGLE CUT PURLIN (x12) PURLIN (x12) PURLIN NOTE: ASSEMBLE P01 &...

  • Page 24: Wall Panel

    STEP 8 H100403 LAG SCREW WH BLK (x8) 1/4x1 1/2 WALL PANEL - W2A02953 2 3/8"x15 7/8"x84 1/2" (60x403x2146) (x1) NOTE: USE A HELPER TO MOUNT WP1 PANEL USING THE PRE-DRILLED HOLES IN EACH POST AS SHOWN. NOTE PILOT HOLES (x1) WALL PANEL (x4)
  • Page 25 STEP 9 TABLE TOP RAIL - W4L12989 (x2) 1 3/8"x2"x18 5/8" (36x50x473) H100197 LAG SCREW WH BLK H100198 WASHER LOCK EXT BLK (x4) 5/16x2 1/2 (x4) 8x19 NOTE: REPEAT THIS ON BOTH SIDES AS SHOWN. (x2) TABLE TOP RAIL NOTE PILOT HOLE (x2) WASHER - 8x19 (x2)
  • Page 26 STEP 10 ANGLE BRACE - W4L12988 ANGLE BRACE - W4L12991 1 3/8"x2 3/8"x12 5/8" (36x60x320) 1 3/8"x2 3/8"x12 5/8" (36x60x320) (X1) (X1) H100456 LAG SCREW WH BLK H100405 WASHER LOCK EXT BLK (x8) 1/4x2 1/2 (x8) 6x15 ANGLE BRACE - W4L12992 1 3/8"x2 3/8"x12 5/8"...
  • Page 27 STEP 11 H100821 SCREW PFH BLK (x8) 8x2-3/4 TABLE TOP PANEL - W2A02954 1 9/16"x20 1/2"x84 7/16" (40x521x2145) (x1) NOTE: CENTER TABLE PANEL AND MOUNT AS SHOWN. (x1) TABLE TOP PANEL (x2) FLUSH SCREW 2-3/4" REPEAT ON EACH CORNER...
  • Page 28 STEP 12 H100821 SCREW PFH BLK (x18) 8x2-3/4 TABLE TOP RAIL - W4L12984 2"x3"x84 1/2" (50x76x2146) (x2) A4M01110 H100392 SCREW PWH BLK 90° L-BRACKET - BLK (x4) (x8) 8x3/4 TIP: FOR EASE OF ASSEMBLY ATTACH W01 USING THE 1-3/4" SCREWS PRIOR TO ATTACHING THE BRACKETS.
  • Page 29 STEP 13 NOTE PILOT HOLES FOR PROPER ORIENTATION H100362 SCREW PFH BLK CLEAT - W4L12997 (x6) (x2) 1 3/8"x1 3/8"x15 7/8" (36x36x403) NOTE: ATTACH P03 BOARD AS SHOWN. PAY ATTENTION TO THE PILOT HOLE LOCATIONS ON THE CLEAT. FAILURE TO DO THIS WILL RESULT IN MISALIGNMENT FOR THE ANGLE BRACES.

  • Page 30: Front View

    STEP 14 H100391 SCREW PFH BLK ANGLE BRACE - W4L12995 (x20) 1"x5 1/4"x16 5/8" (24x134x369) (x4) NOTE: COMPLETE THESE STEPS FOR BOTH SIDES OF THE BAR. FRONT VIEW (x10) SCREW - 2" (x2) ANGLE BRACE...
  • Page 31 STEP 15 H100391 SCREW PFH BLK TABLE TOP TRIM - W4L12985 (x8) 1"x3"x8 1/2" (24x76x216) (x4) NOTE: REPEAT STEP ON ALL 4 CORNERS OF THE BAR. (x1) TABLE TOP TRIM (x1) TABLE TOP TRIM (x2) SCREW - 2" (x1) TABLE TOP TRIM (x1) TABLE TOP TRIM...
  • Page 32 STEP 16 CORD COVER - W4L12986 1"x5 1/4"x43 5/8" (24x134x1109) (x1) A6P00265 H100201 SCREW PFH BLK 5' PERGOLA ELECTRICAL OUTLET ASSEMBLY (x1) (x10) 8x2-1/2 CORD COVER - W4L12987 1"x2 3/8"x7 7/8" (24x60x201) (x1) NOTE: PRESS THE ELECTRICAL CORD ASSEMBLY INTO THE CUT OUTS ON THE D14 CORD CENTER D14 ON THE POST AND COVER, AS SHOWN.
  • Page 33 STEP 1 7 A100029 FOOT 142 SQUARE POST (x4) NOTE: DECIDE WHERE TO PLACE THE PERGOLA. NOTE THIS MOUNTING PROCEDURE IS MEANT TO BE USED ON CONCRETE ONLY. PLACE THE PERGOLA EXACTLY WHERE IT WILL BE ANCHORED WHEN COMPLETED AND SLIDE A FOOT UNDER EACH POST.
  • Page 34 STEP 1 8 NOTE: USE CHALK TO TRACE AROUND THE EDGES OF EACH FOOT TO MARK THE FEET LOCATIONS.
  • Page 35 STEP 1 9 H100120 SCREW CONCRETE ANCHOR (x16) 1/4x2 NOTE: MOVE THE PERGOLA ASIDE AND PLACE EACH FOOT INSIDE THE LINES DRAWN IN THE PREVIOUS STEP. NOW, USE A 3/16" CONCRETE DRILL BIT TO DRILL PILOT HOLES INTO THE CONCRETE PAD. NEXT, USE THE PROVIDED CONCRETE ANCHORS TO ATTACH EACH FOOT TO THE CONCRETE SURFACE.
  • Page 36 STEP 20 H100200 SCREW PFH BLK (x16) 8x1 1/2 NOTE: MOVE THE PERGOLA BACK INTO PLACE, SETTING EACH POST INSIDE A FOOT AND MOUNT AS SHOWN USING THE PROVIDED HARDWARE. (x4) SCREW - 1 1/2" REPEAT ON ALL POSTS...
  • Page 37 STEP 21 H100392 SCREW PWH BLK (x4) 8x3/4 A100314 A100241 "A" REVISION TAG BYD ID TAG (SMALL) WITHOUT AGES (x1) (x1) NOTE: CENTER THE REVISION TAG AND ID TAG ON THE POST AND CENTER VERTICALLY APPROX. 4-1/2" FROM THE GROUND. (x1) BYD ID TAG (SMALL) WITHOUT AGES (x2)

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2006515