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Backyard Discovery CABANA 2004511 Owner's Manual & Assembly Instructions
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Backyard Discovery CABANA 2004511 Owner's Manual & Assembly Instructions

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Model # 2004511, 2004535,
2004511 FIRESIDE CABANA
(BAMBOO - CAST SLATE)
2004559 FIRESIDE CABANA
(PEBBLE - CAST SLATE)
to register your set, or to order replacement parts please visit
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT
Made in China |
INS-2004511, 2004535, 2004566, 2004559, 2004542, 2004528-A-CABANA-ENG 3/16/20
2004542, 2004559,
2004528, 2004566
2004535 FIRESIDE CABANA
(BAMBOO - SPECTRUM INDIGO)
2004542 FIRESIDE CABANA
(PEBBLE - SPECTRUM INDIGO)
average 2 person assembly time
assembly time may vary based on skill level
For the most up to date assembly manual,
www.backyarddiscovery.com
YOU NEED TO ORDER REPLACEMENT PARTS.
Owner's Manual & Assembly Instructions
TO
MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
800-856-4445
2004566 HAVEN CABANA PERGOLA
(BAMBOO PATTERN)
2004528 HAVEN CABANA PERGOLA
(PEBBLE PATTERN)

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Summary of Contents for Backyard Discovery CABANA 2004511

  • Page 1 MANUFACTURED BY: Model # 2004511, 2004535, Backyard Discovery 2004542, 2004559, 3305 Airport Drive Pittsburg, KS 66762 2004528, 2004566 Owner's Manual & Assembly Instructions 800-856-4445 2004511 FIRESIDE CABANA 2004535 FIRESIDE CABANA 2004566 HAVEN CABANA PERGOLA (BAMBOO - CAST SLATE) (BAMBOO - SPECTRUM INDIGO)
  • Page 2 INSTALLATION SERVICES AVAILABLE! Need a helping hand? Let our team of professionals handle the installation for you! *Installation services are only available to U.S. customers. With Go Configure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver &...
  • Page 3 Owner’s Manual Please Read This Before Starting Assembly The store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call you can also visit www.backyarddiscovery.com or e-mail customerservice@backyarddiscovery.com Please have the following information ready when you make your call: •...
  • Page 4 Botanical, Adventure Playsets, and Leisure Time Products. Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a fi ve (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty.
  • Page 5 Owner’s Manual Safety Warnings and Maintenance Instructions IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. • DO NOT climb or walk on the roof for any reason •...
  • Page 6 About Our Wood Backyard Discovery uses 100% Cedar (C. Lanceolata) wood. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.
  • Page 7 Assembly Tips Protrusion Hazard Incorrect Correct If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt. To eliminate this, remove the bolt and add washers to eliminate the problem. Proper Hardware Assembly Bolt and T-Nut Assembly Tap T-nut into the provided hole.
  • Page 8 Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep an eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood When removing the wood from the boxes we recommend arranging them by part number before you begin assembly.
  • Page 9 Owner's Manual...
  • Page 10 Owner's Manual It is critically important that you start with square and level footings, concrete pad or deck to attach your structure Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step. Using incorrect hardware may result in improper assembly Remember to double check for underground utilities and overhead electrical lines Post mounts are provided with your structure which allows you to permanently install your structure to a...
  • Page 11 Owner's Manual LOWER SUPPORT - W4L13032 1 3/8"x4 3/8"x81 1/4" (36x112x2065) TOP SUPPORT - W4L13069 1 3/8"x4 3/8"x81 1/4" (36x112x2065) LOWER SUPPORT - W4L13070 1 3/8"x4 3/8"x81 1/4" (36x112x2065) BEAM - W4L12941 1 3/8"x5 1/4"x111 1/4" (36x134x2826) BEAM - W4L12942 1 3/8"x5 1/4"x111 1/4"...
  • Page 12 Owner's Manual LOWER SUPPORT - W4L12940 1"x4 3/8"x81 1/4" (24x112x2065) POST - W2A02915 7"x7"x89 1/2" (178x178x2274) POST - W2A02916 7"x7"x89 1/2" (178x178x2274) POST - W2A02917 7"x7"x89 1/2" (178x178x2274) Owner's Manual ARM REST - W4L13038 1 3/8"x4 5/8"x26" (34x118x660) TABLE TOP - W2A02918 1 5/16"x30 1/8"x30 1/8"...
  • Page 13 Owner's Manual H100756 BOLT HEX BLK (18) 1/2x9 1/2 H100843 H100758 LAG SCREW HEX BLK LAG SCREW BLK (18) 1/2x3 1/2x2 H100755 WASHER FLAT BLK (56) H100482 LAG SCREW WH BLK H100396 BOLT WH BLK (38) 5/16x3 1/2 (18) 5/16x1/2 H100458 LAG SCREW WH BLK H100468...
  • Page 14 Owner's Manual H100120 SCREW CONCRETE ANCHOR H100171 BOLT WH BLK (13) 1/4x2 H100192 NUT BARREL WH BLK (18) 1/4x1 (22) 5/16x7/8 H100199 WASHER LOCK EXT BLK H100198 WASHER LOCK EXT BLK (22) 12x19 (44) 8x19 H100764 SCREW SETTER H100147 TORX BIT T-30 A100042 TORX BIT...
  • Page 15 Owner's Manual H100712 BOLT CARRIAGE BLK H100770 WASHER FLAT H100479 NUT LOCK BLK (50) (52) (50) 5/16x1 1/2 5/16 BLK 5/16 H100460 LAG SCREW WH BLK H100171 BOLT WH BLK H100471 LAG SCREW WH BLK (11) (38) 1/4x1 (11) 1/4x1 5/16x1 1/2 H100824 SCREW PWH BLK...
  • Page 16 Owner's Manual STEEL POST A4M00950 A4M01097 A4M00949 ANCHORING STEEL POST PLATE BRACKET 135° BLK PLATE WITH FLANGE A100314 "A" REVISION TAG LTP ID TAG L BRACKET A4M01010 A4M01096 (SMALL) (10) 40x40x112 - BLK WITHOUT AGES A4M00555 90° L-BRACKET - BLK A6P00296 A6P00364 7x7 POST FOOT...
  • Page 17 Owner's Manual A4M01063 POST A4M01069 POST A4M01070 POST A4M01105 ARM POST - A4M01060 A4M0106 FRAME END - LEFT FRAME END - A4M01106 ARM POST - A4M00555 90° L-BRACKET - BLK A6P00377 SNAP-IN SQUARE PLUG A4M01064 SUPPORT (24) A4M01102 A4M01101 RAIL ANGLED RAIL A4M01065 A4M01095...
  • Page 18 Owner's Manual 9205109 9205116 CAST SLATE SPECTRUM INDIGO A6P00392 A6P00393 A6P00394 A6P00395 SEAT CUSHION BACK CUSHION SEAT CUSHION BACK CUSHION Owner's Manual 9205314 BAMBOO PATTERN A6P00396 DECORATIVE BACK PANEL 9205321 PEBBLE PATTERN A6P00411 DECORATIVE BACK PANEL...
  • Page 19 CABANA ASSEMBLY POST - W2A02917 STEEL POST A6P00296 7"x7"x89 1/2" (178x178x2274) ANCHORING A4M00949 7x7 POST FOOT PLATE WITH FLANGE H100758 LAG SCREW BLK H100200 SCREW PFH BLK H100755 WASHER FLAT BLK 1/2x2 8x1 1/2 NOTE HOLES FOR PROPER ORIENTATION.
  • Page 20 CABANA ASSEMBLY A100314 "A" REVISION TAG POST - W2A02916 STEEL POST 7"x7"x89 1/2" (178x178x2274) ANCHORING A6P00296 A4M00949 7x7 POST FOOT PLATE WITH FLANGE A4M00950 STEEL POST PLATE H100758 H100200 LAG SCREW BLK SCREW PFH BLK H100755 WASHER FLAT BLK 1/2x2 8x1 1/2 NOTE HOLES FOR PROPER ORIENTATION.
  • Page 21 CABANA ASSEMBLY STEEL POST LTP ID TAG A4M01010 A4M00949 ANCHORING (SMALL) PLATE WITH WITHOUT AGES FLANGE POST - W2A02915 7"x7"x89 1/2" (178x178x2274) A6P00296 7x7 POST FOOT H100758 H100200 LAG SCREW BLK SCREW PFH BLK H100755 WASHER FLAT BLK 1/2x2 8x1 1/2 NOTE HOLES FOR PROPER ORIENTATION.
  • Page 22 CABANA ASSEMBLY BEAM - W4L12942 1 3/8"x5 1/4"x111 1/4" (36x134x2826) H100756 BOLT HEX BLK 1/2x9 1/2 H100755 H100754 WASHER SPLIT H100753 NUT LOCK BLK WASHER FLAT BLK (16)
  • Page 23 CABANA ASSEMBLY BEAM - W4L12941 1 3/8"x5 1/4"x111 1/4" (36x134x2826) H100756 BOLT HEX BLK 1/2x9 1/2 H100755 WASHER FLAT BLK H100754 WASHER SPLIT H100753 NUT LOCK BLK (16)

  • Page 24: Table Of Contents

    CABANA ASSEMBLY A4M01097 BEAM - W4L12944 BRACKET 135° BLK 1 3/8"x5 1/4"x146 1/4" (36x134x3714) A4M00555 90° L-BRACKET - BLK H100202 SCREW PWH BLK H100199 WASHER LOCK EXT BLK H100755 WASHER FLAT BLK 8x5/8 12x19 H100843 LAG SCREW HEX BLK H100192 NUT BARREL WH BLK H100468 BOLT WH BLK...

  • Page 25: Screw Pwh Blk

    CABANA ASSEMBLY BEAM - W4L12943 A4M00555 90° L-BRACKET - BLK 1 3/8"x5 1/4"x124 7/8" (36x134x3172) H100458 LAG SCREW WH BLK H100198 WASHER LOCK EXT BLK H100202 SCREW PWH BLK 5/16x2 8x19 8x5/8 HOLES LOCATED IN THIS EDGE DESIGNATE THE TOP EDGE OF THE BEAM. ASSEMBLE L-BRACKETS TO 'D3' BEAM FIRST.
  • Page 26 CABANA ASSEMBLY SUPPORT BRACE - W4L13037 H100202 SCREW PWH BLK 1 3/8"x5 1/4"x7 7/8" (36x134x199) 8x5/8...
  • Page 27 CABANA ASSEMBLY H100471 LAG SCREW WH BLK L BRACKET A4M01096 (16) 5/16x1 1/2 40x40x112 - BLK LOCATE PRE-DRILLED HOLES IN POSTS TO ASSEMBLE L-BRACKETS PROPERLY.

  • Page 28: 12X19

    CABANA ASSEMBLY H100396 BOLT WH BLK H100192 NUT BARREL WH BLK (16) 5/16x1/2 (16) 5/16x7/8 LOWER SUPPORT - W4L12940 1"x4 3/8"x81 1/4" (24x112x2065) H100199 WASHER LOCK EXT BLK (16) 12x19...

  • Page 29: Lag Screw Wh Blk

    CABANA ASSEMBLY H100471 LAG SCREW WH BLK 5/16x1 1/2 H100382 SCREW PFH BLK L BRACKET A4M01096 A6P00364 MOUNTING BRACKET 8x1 3/4 40x40x112 - BLK...
  • Page 30 CABANA ASSEMBLY NOTE HOLES LOCATED TOWARD TOP OF BOARD. LOWER SUPPORT - W4L13032 H100379 H100407 BOLT WH BLK T-NUT BLK 1 3/8"x4 3/8"x81 1/4" (36x112x2065) 5/16 5/16x1 1/2 LOWER SUPPORT - W4L13070 H100382 SCREW PFH BLK 1 3/8"x4 3/8"x81 1/4" (36x112x2065) 8x1 3/4 INSTALL T-NUTS BEFORE ASSEMBLY OF BOARDS.
  • Page 31 CABANA ASSEMBLY TOP SUPPORT - W4L13069 H100382 1 3/8"x4 3/8"x81 1/4" (36x112x2065) SCREW PFH BLK (12) 8x1 3/4 NOTE HOLES LOCATED A6P00364 TOWARD BOTTOM OF BOARD. MOUNTING BRACKET 1. SLIDE 'AN2' BOARD INTO BOTTOM MOUNTING BRACKET AND FASTEN USING HARDWARE PROVIDED TO CREATE SUBASSEMBLY (x2).
  • Page 32 CABANA ASSEMBLY H100405 WASHER LOCK EXT BLK H100171 BOLT WH BLK (16) 6x15 (16) 1/4x1 LOWER SUPPORT - W4L13034 1"x3 3/8"x53 7/8" (24x86x1368) H100400 WASHER LOCK EXT BLK H100404 NUT BARREL WH BLK (16) 8x15 (16) 1/4x5/8...
  • Page 33 CABANA ASSEMBLY H100797 SCREW PWH BLK A6P00396 (72) DECORATIVE BACK PANEL A6P00411 DECORATIVE BACK PANEL ALTERNATE TOP AND BOTTOM AS SHOWN BELOW.
  • Page 34 CABANA ASSEMBLY TOP JOIST - W4L12945 1 3/8"x3 3/8"x82 1/4" (36x86x2091) TOP JOIST - W4L12946 TOP JOIST - W4L12947 1 3/8"x3 3/8"x72 1/8" (36x86x1832) 1 3/8"x3 3/8"x61 7/8" (36x86x1572) TOP JOIST - W4L12948 TOP JOIST - W4L12949 TOP JOIST - W4L13031 1 3/8"x3 3/8"x51 5/8"...
  • Page 35 Owner's Manual CUSTOMERS ASSEMBLING MODELS: 2004511, 2004535, 2004559, OR 2004542 CONTINUE ON TO THE NEXT STEP. CUSTOMERS ASSEMBLING MODELS: 2004566 OR 2004528, PLEASE REFER TO STEP 26 FOR ANCHORING.
  • Page 36 CABANA ASSEMBLY A6P00377 SNAP-IN SQUARE PLUG A4M01105 ARM POST - A4M01066 A4M01060 A4M01106 FRAME END - FRAME END - ARM POST - H100171 BOLT WH BLK 1/4x1...
  • Page 37 CABANA ASSEMBLY METAL ARM - LEFT METAL ARM - RIGHT SUBASSEMBLY SUBASSEMBLY H100471 LAG SCREW WH BLK (10) 5/16x1 1/2 LOCATE AND USE ARMREST ASSEMBLY HOLES AS A TEMPLATE. MARK AND DRILL HOLES SECURING METAL ARMRESTS TO POSTS. USE THE 6 MM DRILL BIT PROVIDED IN HARDWARE KIT TO DRILL 3/8"...
  • Page 38 CABANA ASSEMBLY A4M01063 POST A4M01069 POST A4M01070 A4M01065 POST A4M01095 RAIL RAIL H100171 BOLT WH BLK A6P00377 SNAP-IN SQUARE PLUG (12) 1/4x1 2 1/16 in [53 mm] NOTE HOLE LOCATION.
  • Page 39 CABANA ASSEMBLY METAL ARM TABLE BASE SUBASSEMBLY (FROM STEP 19) H100391 SCREW PFH BLK DRILLING LOCATIONS: SEE NOTE 1. (FROM STEP 19) SEE NOTE 1. 1. MARK & DRILL A 3/16" [5 mm] THROUGH HOLE IN DRILLING LOCATIONS. 2. USE HARDWARE SHOWN TO ATTACH METAL TABLE FRAME TO CABANA.
  • Page 40 CABANA ASSEMBLY HOLES TO THE TOP. A4M01101 RAIL H100171 BOLT WH BLK 1/4x1...
  • Page 41 CABANA ASSEMBLY A4M01064 SUPPORT (24) A4M01102 ANGLED RAIL H100712 H100770 H100479 BOLT CARRIAGE BLK WASHER FLAT NUT LOCK BLK (48) (48) (48) 5/16x1 1/2 5/16 BLK 5/16 LOOSELY TIGHTEN SEAT SUPPORT FRAME FOR EASIER ATTACHMENT TO METAL FRAME AND CABANA RAILS! COMPLETE THIS STEP TWICE.
  • Page 42 CABANA ASSEMBLY H100171 H100460 BOLT WH BLK LAG SCREW WH BLK SEAT SUPPORT 1/4x1 (1 ) 1/4x1 SUBASSEMBLY 1. PILOT DRILL WOOD RAILS, USING A 1/8" DRILL BIT, BEFORE INSTALL HARDWARE TO AVOID SPLITTING. 2. AFTER SEAT SUPPORT SUBASSEMBLIES ARE INSTALLED, FINISH TIGHTENING ALL THE BOLTS AND SCREWS FROM PREVIOUS STEP.
  • Page 43 CABANA ASSEMBLY H100824 SCREW PWH BLK H100392 SCREW PWH BLK ARM REST - W4L13038 8x3/4 1 3/8"x4 5/8"x26" (34x118x660) REPEAT PROCESS FOR BOTH ARM RESTS.

  • Page 44: A4M00555 90° L-Bracket - Blk

    CABANA ASSEMBLY A4M00555 TABLE TOP - W2A02918 90° L-BRACKET - BLK 1 5/16"x30 1/8"x30 1/8" (34x765x765) H100202 SCREW PWH BLK H100824 SCREW PWH BLK 8x5/8 ASSEMBLE REAR CORNER L-BRACKETS FIRST.

  • Page 45: Washer Flat Blk

    ANCHORING H100120 SCREW CONCRETE ANCHOR H100630 WASHER FLAT BLK A4M00951 GROUND STAKE 16 INCH (12) (12) 1/4x2 8x19 1. FOR MOUNTING ON CONCRETE, USE THE POST BASE BRACKET AS A TEMPLATE AND DRILL HOLES USING A 3/16" CONCRETE BIT FOR HARDWARE. 2.
  • Page 46 FINAL ASSEMBLY 9205109 9205116 CAST SLATE SPECTRUM INDIGO A6P00392 A6P00393 SEAT CUSHION A6P00394 A6P00395 BACK CUSHION SEAT CUSHION BACK CUSHION...

This manual is also suitable for:

Cabana 2004535Cabana 2004542Cabana 2004559Cabana 2004528Cabana 2004566