Backyard Discovery 2101579 Owner's Manual
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Backyard Discovery 2101579 Owner's Manual

Beaumont 20x12 pergola
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Manufactured by:
Backyard Discovery
3305 Airport Drive, Pittsburg, KS 66762
800-856-4445
Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476
J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 08005678990
BEAUMONT 20X12 PERGOLA
MODEL: # 2101579
For the most up to date assembly manual, to register your product, or to order replacement parts
Please visit www.backyarddiscovery.com
Para obtener instrucciones en español, visite www.backyarddiscovery.com
EASY STEP-BY-STEP
3D INTERACTIVE INSTRUCTIONS
DOWNLOAD THE FREE APP
ONLY AVAILABLE IN NORTH AMERICA
INSTALLATION
SERVICES
AVAILABLE!
See inside for details
ONLY AVAILABLE IN UNITED STATES
INS-2101579-A-BEAUMONT 20X12 PERGOLA ENG 10-11-21
*
Made in China

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  • Page 1 For the most up to date assembly manual, to register your product, or to order replacement parts Para obtener instrucciones en español, visite www.backyarddiscovery.com EASY STEP-BY-STEP INSTALLATION 3D INTERACTIVE INSTRUCTIONS SERVICES DOWNLOAD THE FREE APP AVAILABLE! See inside for details ONLY AVAILABLE IN UNITED STATES Made in China INS-2101579-A-BEAUMONT 20X12 PERGOLA ENG 10-11-21...
  • Page 2 OWNER'S MANUAL - BASIC SETUP DIMENSIONS & ASSEMBLY NOTES It is critically important that you start with square and level footings, concrete pad or deck to attach your structure • Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step. Using incorrect hardware may result in improper assembly Remember to double check for underground utilities and overhead electrical lines •...
  • Page 3 OWNER'S MANUAL - ANCHORING LAYOUT 114" 2896mm 108 1/16" 2744mm...
  • Page 4 OWNER'S MANUAL - PARTS IDENTIFICATION Wood Components (Not to Scale) JOIST END - W4L15501 JOIST END - W4L15500 1 3/8"x5 1/4"x35 1/2" (36x134x902) 1 3/8"x5 1/4"x35 1/2" (36x134x902) JOIST END - W4L15502 JOIST END - W4L15503 JOIST END - W4L15529 JOIST END - W4L15530 1 3/8"x5 1/4"x15"...
  • Page 5 OWNER'S MANUAL - PARTS IDENTIFICATION Wood Components (Not to Scale) CORBEL - W4L15510 1 3/8"x5 1/4"x32 1/2" (36x134x826) (16) CORBEL - W2A03243 CORBEL - W4L15513 1 3/8"x5 1/4"x28 1/4" (36x134x719) 1 3/8"x5 1/4"x28 1/4" (36x134x719) SLOTTED JOIST - W4L15515 1 3/8"x5 1/4"x55 3/4" (36x134x141 (12) SLOTTED JOIST - W4L15517 (12)

  • Page 6: Table Of Contents

    OWNER'S MANUAL - PARTS IDENTIFICATION Hardware Components H100379 T-NUT BLK H100459 H100198 WASHER LOCK BOLT WH BLK (187) 5/16x5/8 EXT BLK 8x19 (66) 5/16x1 1/4 H100405 WASHER LOCK H100195 BOLT WH BLK EXT BLK 6x15 (52) H100398 T-NUT BLK (82) 5/16x2 3/4 1/4x7/16 (30)
  • Page 7 OWNER'S MANUAL - PARTS IDENTIFICATION Accessory Components (Not to Scale) BYD ID TAG A100241 A4M00978 (SMALL) POST PLATE A4M00977 (12) POST ANCHORING PLATE WITHOUT AGES (12) A6P00308 6x6 POST FOOT 9205413 ELECTRICAL ENCLOSURE...
  • Page 8 PRE-ASSEMBLY STEP 1 - SORTING PARTS It is critical for ease of assembly that you take the time to sort and organize the wood and hardware. WOOD PARTS: • Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01). •...
  • Page 9 PRE-ASSEMBLY STEP 2 - TOOLS REQUIRED Drill Attachments: Open End Phillips Head Wrenches 1/2" & 9/16" 1/8", 3/16", 3/8" & 7/16" Drill Bits 3/8" Drive Ratchet, 1/2" & 7/16" STD Sockets 1/2" & 7/16" Deep Sockets Phillips Screw Driver Cordless Drill or Electric Drill Rubber Mallet Claw Hammer...
  • Page 10 PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD There are several types of assembly instructions available to you. 1. Printed Assembly Manual included with your set 2. BILT APP - 3D interactive instructions 3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two methods)
  • Page 11 STEP 4 - PERGOLA ASSEMBLY POST - W2A03241 6"x6"x89 1/2" (152x152x2274) H100200 POST - W2A03242 SCREW PFH BLK A6P00308 (24) 6"x6"x89 1/2" (152x152x2274 8x1 1/2 6x6 POST FOOT POST - W2A03244 6"x6"x89 1/2" (152x152x2274) COMPLETE THIS STEP TWICE.

  • Page 12: Bolt Wh Blk

    STEP 5 - PERGOLA ASSEMBLY JOIST END - W4L15501 JOIST END - W4L15500 1 3/8"x5 1/4"x35 1/2" (36x134x902) 1 3/8"x5 1/4"x35 1/2" (36x134x902) H100195 BOLT WH BLK 5/16x2 3/4 JOIST - W4L15506 1 3/8"x5 1/4"x83 1/8" (36x134x2112) H100198 WASHER LOCK H100379 T-NUT BLK EXT BLK 8x19...
  • Page 13 STEP 6 - PERGOLA ASSEMBLY JOIST END - W4L15500 JOIST END - W4L15501 1 3/8"x5 1/4"x35 1/2" (36x134x902) 1 3/8"x5 1/4"x35 1/2" (36x134x902) H100195 BOLT WH BLK 5/16x2 3/4 JOIST - W4L15506 1 3/8"x5 1/4"x83 1/8" (36x134x2112) H100198 WASHER LOCK H100379 T-NUT BLK EXT BLK 8x19...
  • Page 14 STEP 7 - PERGOLA ASSEMBLY JOIST END - W4L15500 JOIST END - W4L15501 H100459 BOLT WH BLK 1 3/8"x5 1/4"x35 1/2" (36x134x902) 1 3/8"x5 1/4"x35 1/2" (36x134x902) (16) 5/16x1 1/4 JOIST - W4L15506 1 3/8"x5 1/4"x83 1/8" (36x134x2112) H100198 WASHER LOCK H100379 T-NUT BLK EXT BLK 8x19...

  • Page 15: H101058 Bolt Wh Blk

    STEP 8 - PERGOLA ASSEMBLY POST - W2A03241 H101058 BOLT WH BLK 6"x6"x89 1/2" (152x152x2274) (16) 5/16x8 3/4 POST - W2A03242 6"x6"x89 1/2" (152x152x2274) H100792 LAG SCREW WH BLK H100379 T-NUT BLK 1/4x3 (16) 5/16x5/8 (2) OUTER JOIST ASSEMBLY - FROM STEPS 1 & 2 H100405 WASHER LOCK H100198...
  • Page 16 STEP 9 - PERGOLA ASSEMBLY JOIST - W4L15523 1 3/8"x5 1/4"x87 1/2" (36x134x2223) H100195 BOLT WH BLK 5/16x2 3/4 JOIST - W4L15527 1 3/8"x5 1/4"x51" (36x134x1296) H100198 WASHER LOCK H100379 T-NUT BLK EXT BLK 8x19 CORBEL - W4L15510 5/16x5/8 1 3/8"x5 1/4"x32 1/2" (36x134x826)

  • Page 17: 5/16X5/8

    STEP 10 - PERGOLA ASSEMBLY JOIST - W4L15526 1 3/8"x5 1/4"x87 1/2" (36x134x2223) H100195 BOLT WH BLK 5/16x2 3/4 JOIST - W4L15528 1 3/8"x5 1/4"x51" (36x134x1296) H100198 WASHER LOCK H100379 T-NUT BLK EXT BLK 8x19 5/16x5/8 CORBEL - W4L15510 1 3/8"x5 1/4"x32 1/2" (36x134x826)
  • Page 18 STEP 11 - PERGOLA ASSEMBLY H101058 BOLT WH BLK 5/16x8 3/4 OUTER JOIST ASSEMBLY - FROM STEP 9 H100792 LAG SCREW WH BLK H100379 T-NUT BLK 1/4x3 5/16x5/8 INNER JOIST ASSEMBLY - FROM STEP 10 H100405 WASHER LOCK H100198 WASHER LOCK EXT BLK 6x15 EXT BLK 8x19 POST - W2A03244...
  • Page 19 STEP 12 - PERGOLA ASSEMBLY JOIST - W4L15524 1 3/8"x5 1/4"x87 1/2" (36x134x2223) H100195 BOLT WH BLK 5/16x2 3/4 JOIST - W4L15527 1 3/8"x5 1/4"x51" (36x134x1296) H100198 WASHER LOCK H100379 T-NUT BLK EXT BLK 8x19 5/16x5/8 CORBEL - W4L15510 1 3/8"x5 1/4"x32 1/2" (36x134x826)
  • Page 20 STEP 13 - PERGOLA ASSEMBLY JOIST - W4L15525 1 3/8"x5 1/4"x87 1/2" (36x134x2223) H100195 BOLT WH BLK 5/16x2 3/4 JOIST - W4L15528 1 3/8"x5 1/4"x51" (36x134x1296) H100198 WASHER LOCK H100379 T-NUT BLK EXT BLK 8x19 5/16x5/8 CORBEL - W4L15510 1 3/8"x5 1/4"x32 1/2" (36x134x826)
  • Page 21 STEP 14 - PERGOLA ASSEMBLY H101058 BOLT WH BLK 5/16x8 3/4 OUTER JOIST ASSEMBLY - FROM STEP 12 H100792 LAG SCREW WH BLK H100379 T-NUT BLK 1/4x3 5/16x5/8 INNER JOIST ASSEMBLY - FROM STEP 13 H100405 WASHER LOCK H100198 WASHER LOCK EXT BLK 6x15 EXT BLK 8x19 POST - W2A03244...
  • Page 22 STEP 15 - PERGOLA ASSEMBLY H101058 BOLT WH BLK 5/16x8 3/4 SIDE ASSEMBLY A SIDE ASSEMBLY B FROM PREVIOUS STEPS FROM PREVIOUS STEPS H100405 WASHER LOCK H100792 LAG SCREW EXT BLK 6x15 WH BLK 1/4x3 JOIST END - W4L15503 JOIST END - W4L15502 1 3/8"x5 1/4"x15"...
  • Page 23 STEP 16 A - PERGOLA ASSEMBLY H101058 BOLT WH BLK 5/16x8 3/4 JOIST - W4L15524 JOIST - W4L15523 1 3/8"x5 1/4"x87 1/2" (36x134x2223) 1 3/8"x5 1/4"x87 1/2" (36x134x2223) H100198 WASHER LOCK H100195 BOLT WH BLK EXT BLK 8x19 (16) 5/16x2 3/4 JOIST - W4L15526 JOIST - W4L15525 H100379...
  • Page 24 STEP 16 B - PERGOLA ASSEMBLY H101058 BOLT WH BLK 5/16x8 3/4 JOIST END - W4L15503 JOIST END - W4L15502 1 3/8"x5 1/4"x15" (36x134x382) 1 3/8"x5 1/4"x15" (36x134x382) H1001955 BOLT WH BLK H100198 WASHER LOCK (16) 5/16x2 3/4 EXT BLK 8x19 (36) JOIST END - W4L15529 JOIST END - W4L15530...
  • Page 25 STEP 17 - PERGOLA ASSEMBLY SLOTTED JOIST - W4L15515 H100459 BOLT WH BLK 1 3/8"x5 1/4"x55 3/4" (36x134x141 (12) (48) 5/16x1 1/4 SLOTTED JOIST - W4L15517 1 3/8"x5 1/4"x89 1/2" (36x134x2274 (12) H100198 WASHER LOCK H100379 T-NUT BLK EXT BLK 8x19 5/16x5/8 (48) (48)
  • Page 26 STEP 18 - PERGOLA ASSEMBLY H100204 LAG SCREW WH BLK (24) 5/16x5 1/2 (12) SLOTTED JOIST ASSEMBLY - FROM STEP 14 H100198 WASHER LOCK EXT BLK 8x19 (24)

  • Page 27: 1/4X7/16

    STEP 19 - PERGOLA ASSEMBLY H100397 BOLT WH BLK PURLIN END - W4L15531 (28) 1/4x1 1/4 1 3/8"x1 3/8"x85 1/2" (36x36x2171) (28) PURLIN - W4L15532 1 3/8"x1 3/8"x60 3/4" (36x36x1542) (14) H100405 WASHER LOCK H100398 T-NUT BLK EXT BLK 6x15 (28) 1/4x7/16 (28)

  • Page 28: Screw Pfh Blk

    STEP 20 - PERGOLA ASSEMBLY (14) PURLIN ASSEMBLY - FROM PREVIOUS STEPS H100201 SCREW PFH BLK (140) 8x2 1/2...
  • Page 29 STEP 21 - PERGOLA ASSEMBLY H100471 LAG SCREW WH BLK (48) 5/16x1 1/2 A4M00978 POST PLATE A4M00977 (12) POST ANCHORING PLATE (12)
  • Page 30 STEP 22 - PERGOLA ASSEMBLY H100202 SCREW PWH BLK 8x5/8 BYD ID TAG A100241 (SMALL) WITHOUT AGES...
  • Page 31 STEP 23 - PERGOLA ASSEMBLY H100120 SCREW CONCRETE ANCHOR H100630 WASHER FLAT BLK (24) 1/4x2 8x19 (24)
  • Page 32 ELECTRICAL ENCLOSURE 9205413 ELECTRICAL ENCLOSURE (x1) FOR ELECTRICAL ENCLOSURE INSTALLATION REFER TO ASSEMBLY INSTRUCTIONS THAT COME PACKAGED WITH THE ELECTRICAL ENCLOSURE KIT. INSTALL ON ANY POST THAT IS DESIRED. FOLLOW DIRECTIONS FOR PROPER INSTALLATION.
  • Page 33 PowerPort™ MANUFACTURED BY: Backyard Discovery 3305 Airport Drive Model # 9205413 Pittsburg, KS 66762 800-856-4445 Wood Post Mounting Instructions H100966 SCREW RAISED HEAD 9205413 (x4) ELECTRICAL ENCLOSURE 8x1 1/2 (x1) 2 3/8 in [60 mm] 2 3/8 in [60mm] (x4) SCREW - 1 1/2"...
  • Page 34 PowerPort MANUFACTURED BY: Backyard Discovery 3305 Airport Drive Model # 9205413 Pittsburg, KS 66762 Metal Post Mounting Instructions 800-856-4445 A4M01292 9205413 SCREW TAPPING H100746 MOUNTING BRACKET ELECTRICAL ENCLOSURE (x1) 10x1 1/4 (x2) (x4)
  • Page 35 FCC MARKING: This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

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