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Backyard Discovery Hillsdale Cabana 2102415 Owner's Manual & Assembly Instructions

Backyard Discovery Hillsdale Cabana 2102415 Owner's Manual & Assembly Instructions

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Model # 2102415, 2102422, 2102439, 2102446, 2102453, 2102460,
2102477, 2102484, 2102491, 2102507, 2102514, 2102521, 2102538,
2102545, 2102552
2102415 HILLSDALE
CABANA (BROWN BAMBOO
- CAST SLATE)
2102453 HILLSDALE
CABANA (BLACK BAMBOO
- CAST SLATE)
2102491 HILLSDALE CABANA
(BROWN PEBBLES - CAST
SLATE)
2102538 HAMPTON CABANA
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT
Made in China | INS-2102415, 2102422, 2102439, 2102446, 2102453, 2102460, 2102477, 2102484, 2102491, 2102507, 2102514, 2102521,
2102538, 2102545, 2102552-A-METAL CABANA-ENG 4-13-2021
HILLSDALE & HAMPTON CABANA
2102422 HILLSDALE
CABANA (BROWN BAMBOO -
SPECTRUM INDIGO)
2102460 HILLSDALE
CABANA (BLACK BAMBOO
- SPECTRUM INDIGO)
2102507 HILLSDALE CABANA
(BROWN PEBBLES -
SPECTRUM INDIGO)
(BROWN BAMBOO)
assembly time may vary based on skill level
For the most up to date assembly manual,
to register your set, or to order replacement
www.backyarddiscovery.com
THAT YOU NEED TO ORDER REPLACEMENT PARTS.
Owner's Manual & Assembly Instructions
2102439 HILLSDALE
CABANA (BROWN BAMBOO
- CAST PUMICE)
2102477 HILLSDALE
CABANA (BLACK BAMBOO
- CAST PUMICE)
2102514 HILLSDALE
CABANA (BROWN PEBBLES
- CAST PUMICE)
2102545 HAMPTON
CABANA (BLACK BAMBOO)
average 2 person assembly time
parts please visit
2102446 HILLSDALE
CABANA (BROWN BAMBOO -
CANVAS TERRACOTTA)
2102484 HILLSDALE
CABANA (BLACK BAMBOO -
CANVAS TERRACOTTA)
2102521 HILLSDALE
CABANA (BROWN PEBBLES -
CANVAS TERRACOTTA)
2102552 HAMPTON CABANA
(BROWN PEBBLES)
MANUFACTURED
BY: Backyard
Discovery 3305
Airport Drive
Pittsburg, KS
66762
800-856-4445

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Summary of Contents for Backyard Discovery Hillsdale Cabana 2102415

  • Page 1 MANUFACTURED HILLSDALE & HAMPTON CABANA BY: Backyard Discovery 3305 Airport Drive Pittsburg, KS Model # 2102415, 2102422, 2102439, 2102446, 2102453, 2102460, 66762 2102477, 2102484, 2102491, 2102507, 2102514, 2102521, 2102538, 800-856-4445 2102545, 2102552 Owner's Manual & Assembly Instructions 2102415 HILLSDALE 2102422 HILLSDALE 2102439 HILLSDALE 2102446 HILLSDALE CABANA (BROWN BAMBOO...
  • Page 2 INSTALLATION SERVICES AVAILABLE! Need a helping hand? Let our team of professionals handle the installation for you! *Installation services are only available to U.S. customers. With Go Configure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver &...
  • Page 3 Owner’s Manual Please Read This Before Starting Assembly MISSING A PART? CALL US BEFORE GOING BACK TO THE STORE The store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call 1-800-856-4445 you can also visit www.backyarddiscovery.com...
  • Page 4: Limited Warranty

    All wood carries a five (5) year warranty against rot and decay from the original purchase date. Backyard Discovery Metal Patio Structure Backyard Discovery warrants this metal patio product to be free from defect in materials and workmanship for a period of five (5) years from the original date of purchase.
  • Page 5 Owner’s Manual Safety Warnings and Maintenance Instructions WARNING IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO EXPANSION AND CONTRACTION. • DO NOT climb or walk on the roof for any reason •...
  • Page 6: Assembly Tip

    Owner’s Manual Assembly Tips & Tools Required ASSEMBLY TIP: Keep and eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Parts When removing the parts from the boxes we recommend arranging them by part number before you begin assembly.
  • Page 7: Overall Dimensions

    Owner's Manual Basic Setup Dimensions & Assembly Notes It is critically important that you start with square and level footings, concrete pad or deck to attach your structure Pay close attention to the items needed for each step. Make sure you are using the correct hardware •...
  • Page 8 BEFORE YOU BEGIN THE ASSEMBLY OF YOUR BACKYARD DISCOVERY CABANA PERGOLA PLEASE USE THE TABLE BELOW TO ENSURE YOU RECEIVED ALL COMPONENTS NEEDED FOR THE ITEM # YOU PURCHASED. IF YOU ARE MISSING ANY CARTONS PLEASE CONTACT OUR CUSTOMER SERVICE TEAM AT 1-800-856-5424.
  • Page 9 Owner's Manual 9205628 - Parts Identification Metal Components (Not to Scale) POST - A4M01305 5 1/2"x5 1/2"x87 1/2" (140x140x2223) POST - A4M01306 5 1/2"x5 1/2"x87 1/2" (140x140x2223) POST - A4M01307 5 1/2"x5 1/2"x87 1/2" (140x140x2223) JOIST END - A4M01308 1 3/8"x5 1/4"x56 3/8" (36x134x1432) JOIST END - A4M01309 1 3/8"x5 1/4"x50 5/8"...
  • Page 10 Owner's Manual 9205628 - Parts Identification Metal Components (Not to Scale) JOIST - A4M01316 1 5/8"x3 1/8"x78" (40x80x1982) JOIST - A4M01317 1 5/8"x3 1/8"x67 1/4" (40x80x1708) JOIST - A4M01318 1 5/8"x3 1/8"x56 1/2" (40x80x1434) JOIST - A4M01319 1 5/8"x3 1/8"x45 5/8" (40x80x1160) JOIST - A4M01320 1 5/8"x3 1/8"x34 7/8"...
  • Page 11 Owner's Manual 9205628 - Parts Identification Metal Components (Not to Scale) SEAT SIDE - A4M01326 SEAT SIDE - A4M01327 3 1/2"x25 3/4"x27 3/8" (90x653x696) 3 1/2"x25 3/4"x27 3/8" (90x653x696) TABLE LEG - A4M01330 3"x3"x26 3/8" (75x75x669) TABLE LEG - A4M01331 3"x3"x26 3/8"...
  • Page 12 Owner's Manual 9205611 - Parts Identification Metal Components (Not to Scale) POST - A4M01409 5 1/2"x5 1/2"x87 1/2" (140x140x2223) POST - A4M01410 5 1/2"x5 1/2"x87 1/2" (140x140x2223) POST - A4M01411 5 1/2"x5 1/2"x87 1/2" (140x140x2223) JOIST END - A4M01308 1 3/8"x5 1/4"x56 3/8" (36x134x1432) JOIST END - A4M01309 1 3/8"x5 1/4"x50 5/8"...
  • Page 13 Owner's Manual 9205611 - Parts Identification Metal Components (Not to Scale) JOIST - A4M01316 1 5/8"x3 1/8"x78" (40x80x1982) JOIST - A4M01317 1 5/8"x3 1/8"x67 1/4" (40x80x1708) JOIST - A4M01318 1 5/8"x3 1/8"x56 1/2" (40x80x1434) JOIST - A4M01319 1 5/8"x3 1/8"x45 5/8" (40x80x1160) JOIST - A4M01320 1 5/8"x3 1/8"x34 7/8"...
  • Page 14: Hardware Components

    Owner's Manual 9205628 - Parts Identification Hardware Components H101040 HEX PAN HEAD M6x1x20 (186) HEX PAN HEAD H101042 (38) M6x1x100 H101043 HEX SOCKET SCREW M6x1x20 (26) H101053 STEEL WASHER SEALANT WASHER H101054 (226) 6x20 (226) HEX PAN HEAD H101049 M6x1x55 SCREW H101050 4.8x32...
  • Page 15 Owner's Manual 9205611 - Parts Identification Hardware Components HEX PAN HEAD H101040 (86) M6x1x20 H101042 HEX PAN HEAD M6x1x100 (38) H101043 HEX SOCKET SCREW M6x1x20 (26) H101053 STEEL WASHER SEALANT WASHER H101054 6x20 (122) (122) H101050 SCREW 4.8x32 H101051 ALLEN WRENCH ALLEN BIT H101052...
  • Page 16 Owner's Manual 9205628, 9205611 - Parts Identification Accessory Components (Not to Scale) POST FOOT COVER - A4M01335 POST FOOT - A4M01336 3 1/8"x10 1/8"x10 1/8" (81x258x258) 2 1/8"x7 7/8"x7 7/8" (54x201x201) HOLE COVER - A4M01352 FOOT PLASTIC PLATE - A6P00472 (24) 3/8"x7 5/8"x7 5/8"...
  • Page 17 Owner's Manual 9205628 - Parts Identification Accessory Components (Not to Scale) 9205123 CAST PUMICE A6P00455 BACK CUSHION A6P00454 SEAT CUSHION 9205109 CAST SLATE A6P00393 BACK CUSHION A6P00392 SEAT CUSHION 9205116 SPECTRUM INDIGO A6P00395 BACK CUSHION A6P00394 SEAT CUSHION 9205130 CANVAS TERRACOTTA A6P00477 BACK CUSHION A6P00476...
  • Page 18 Owner's Manual 9205628 - Parts Identification Accessory Components (Not to Scale) 9205321 9205314 A6P00411 A6P00396 BROWN PEBBLES PANEL BROWN BAMBOO PANEL 9205352 A6P00440 BLACK BAMBOO PANEL...
  • Page 19 CABANA ASSEMBLY STEP 1 HEX PAN HEAD H101040 JOIST END - A4M01308 STEEL WASHER H101053 M6x1x20 6x20 1 3/8"x5 1/4"x56 3/8" (36x134x1432) SPLICE BRACKET - A4M01337 SEALANT WASHER H101054 1 3/8"x5 1/8"x19 5/8" (33x131x500)
  • Page 20 CABANA ASSEMBLY STEP 2 HEX PAN HEAD H101040 M6x1x20 STEEL WASHER H101053 6x20 JOIST END - A4M01309 1 3/8"x5 1/4"x50 5/8" (36x134x1286) SEALANT WASHER H101054...
  • Page 21 CABANA WITH STEP 3 FOR: 9205628 SEATING ASSEMBLY HEX PAN HEAD H101040 JOIST ASSEMBLY - FROM PREVIOUS STEPS M6x1x20 STEEL WASHER H101053 6x20 BRACE - A4M01324 POST - A4M01305 3 1/8"x3 1/2"x84 1/8" (80x90x2137) H101043 HEX SOCKET SCREW 5 1/2"x5 1/2"x87 1/2" (140x140x2223) M6x1x20 H101054 SEALANT WASHER...
  • Page 22 CABANA WITHOUT STEP 3 FOR: 9205611 SEATING ASSEMBLY HEX PAN HEAD H101040 JOIST ASSEMBLY - FROM PREVIOUS STEPS M6x1x20 STEEL WASHER H101053 6x20 POST - A4M01409 5 1/2"x5 1/2"x87 1/2" (140x140x2223) BRACE - A4M01408 HEX SOCKET SCREW H101043 3 1/8"x3 1/2"x84 1/8" (80x90x2137) M6x1x20 POST - A4M01410 SEALANT WASHER...
  • Page 23 STEP 4 CABANA ASSEMBLY H101040 HEX PAN HEAD M6x1x20 STEEL WASHER H101053 6x20 POST FOOT - A4M01336 POST FOOT COVER - A4M01335 2 1/8"x7 7/8"x7 7/8" (54x201x201) 3 1/8"x10 1/8"x10 1/8" (81x258x258) SEALANT WASHER H101054...
  • Page 24 CABANA ASSEMBLY STEP 5 HEX PAN HEAD H101040 JOIST END - A4M01310 STEEL WASHER H101053 M6x1x20 6x20 1 3/8"x5 1/4"x56 3/8" (36x134x1432) SPLICE BRACKET - A4M01337 SEALANT WASHER H101054 1 3/8"x5 1/8"x19 5/8" (33x131x500)
  • Page 25 CABANA ASSEMBLY STEP 6 HEX PAN HEAD H101040 STEEL WASHER H101053 M6x1x20 6x20 JOIST END - A4M01311 1 3/8"x5 1/4"x50 5/8" (36x134x1286) SEALANT WASHER H101054...
  • Page 26 CABANA WITH STEP 7 FOR: 9205628 SEATING ASSEMBLY JOIST ASSEMBLY - FROM PREVIOUS STEPS HEX PAN HEAD H101040 M6x1x20 (10) STEEL WASHER H101053 POST - A4M01307 6x20 (10) POST FOOT COVER - A4M01335 5 1/2"x5 1/2"x87 1/2" (140x140x2223) 3 1/8"x10 1/8"x10 1/8" (81x258x258) HEX SOCKET SCREW H101043 BRACE - A4M01324...
  • Page 27 CABANA WITHOUT STEP 7 FOR: 9205611 SEATING ASSEMBLY JOIST ASSEMBLY - FROM PREVIOUS STEPS H101040 HEX PAN HEAD (10) M6x1x20 STEEL WASHER H101053 6x20 (10) POST - A4M01411 POST FOOT COVER - A4M01335 5 1/2"x5 1/2"x87 1/2" (140x140x2223) 3 1/8"x10 1/8"x10 1/8" (81x258x258) HEX SOCKET SCREW H101043 M6x1x20...
  • Page 28 CABANA ASSEMBLY STEP 8 JOIST END - A4M01315 HEX PAN HEAD H101040 STEEL WASHER H101053 M6x1x20 2 5/8"x5 1/4"x63 1/8" (68x134x1604) 6x20 SPLICE BRACKET - A4M01337 SEALANT WASHER H101054 1 3/8"x5 1/8"x19 5/8" (33x131x500)
  • Page 29 CABANA ASSEMBLY STEP 9 HEX PAN HEAD H101040 STEEL WASHER H101053 M6x1x20 6x20 JOIST END - A4M01314 2 5/8"x5 1/4"x63 1/8" (68x134x1604) SEALANT WASHER H101054...
  • Page 30 CABANA ASSEMBLY STEP 10 HEX PAN HEAD H101040 STEEL WASHER H101053 M6x1x20 6x20 JOIST ASSEMBLY - FROM PREVIOUS STEPS SEALANT WASHER H101054...
  • Page 31 CABANA ASSEMBLY STEP 11 HEX PAN HEAD H101040 JOIST END - A4M01313 STEEL WASHER H101053 M6x1x20 1 3/8"x5 1/4"x72 1/2" (36x134x1842) 6x20 SPLICE BRACKET - A4M01337 SEALANT WASHER H101054 1 3/8"x5 1/8"x19 5/8" (33x131x500)
  • Page 32 CABANA ASSEMBLY STEP 12 H101040 HEX PAN HEAD STEEL WASHER H101053 M6x1x20 6x20 JOIST END - A4M01312 1 3/8"x5 1/4"x72 1/2" (36x134x1842) SEALANT WASHER H101054...
  • Page 33 CABANA ASSEMBLY STEP 13 HEX SOCKET SCREW H101043 JOIST ASSEMBLY - FROM PREVIOUS STEPS M6x1x20...
  • Page 34 CABANA ASSEMBLY STEP 14 FOOT PLASTIC PLATE - A6P00472 3/8"x7 5/8"x7 5/8" (11x195x195)
  • Page 35 CABANA ASSEMBLY STEP 15 PANEL RAIL - A4M01323 A6P00440 BLACK BAMBOO PANEL A6P00396 1 5/8"x4 3/4"x47 1/4" (40x122x1200) BROWN BAMBOO PANEL PANEL RAIL - A4M01322 3 1/8"x4 3/4"x84 1/8" (80x122x2137) A6P00411 BROWN PEBBLES PANEL COMPLETE THIS STEP TWICE.
  • Page 36 CABANA ASSEMBLY STEP 16 H101050 SCREW 4.8x32 COMPLETE THIS STEP TWICE.
  • Page 37 CABANA ASSEMBLY STEP 17 HEX PAN HEAD H101040 STEEL WASHER H101053 M6x1x20 (16) 6x20 (16) SEALANT WASHER H101054 PANEL ASSEMBLY - FROM PREVIOUS STEPS (16)
  • Page 38 CABANA ASSEMBLY STEP 18 JOIST - A4M01316 1 5/8"x3 1/8"x78" (40x80x1982) HEX PAN HEAD H101042 JOIST - A4M01319 JOIST - A4M01317 STEEL WASHER H101053 M6x1x100 (36) 6x20 1 5/8"x3 1/8"x45 5/8" (40x80x1160) (36) 1 5/8"x3 1/8"x67 1/4" (40x80x1708) JOIST - A4M01320 JOIST - A4M01318 1 5/8"x3 1/8"x34 7/8"...
  • Page 39 CABANA ASSEMBLY STEP 19 HOLE COVER - A4M01352 (24)
  • Page 40 ***ATTENTION!*** Owner's Manual PRODUCT IS FINISHED FOR CUSTOMERS ASSEMBLING CABANAS WITH FURNITURE: 2102415, 2102422, 2102439, 2102446, 2102453, 2102460, 2102477, 2102484, 2102491, 2102507, 2102514, 2102521 CONTINUE ON TO NEXT STEP.
  • Page 41 CABANA ASSEMBLY STEP 20 HEX PAN HEAD H101040 STEEL WASHER H101053 M6x1x20 6x20 SEAT SIDE - A4M01326 SEAT SIDE - A4M01327 3 1/2"x25 3/4"x27 3/8" (90x653x696) 3 1/2"x25 3/4"x27 3/8" (90x653x696) SEALANT WASHER H101054...
  • Page 42 CABANA ASSEMBLY STEP 21 TABLE LEG - A4M01330 TABLE LEG - A4M01332 TABLE LEG - A4M01331 HEX PAN HEAD H101040 3"x3"x26 3/8" (75x75x669) 3"x3"x26 3/8" (75x75x669) 3"x3"x26 3/8" (75x75x669) M6x1x20 (12) STEEL WASHER H101053 6x20 (12) TABLE BRACE - A4M01333 1 5/8"x6 1/4"x22 7/8"...
  • Page 43 CABANA ASSEMBLY STEP 22 HEX PAN HEAD H101040 STEEL WASHER H101053 M6x1x20 6x20 HEX PAN HEAD H101049 TABLE ASSEMBLY - FROM PREVIOUS STEP SEALANT WASHER H101054 M6x1x55...
  • Page 44 CABANA ASSEMBLY STEP 23 HEX PAN HEAD H101040 STEEL WASHER H101053 M6x1x20 6x20 SEAT FRONT BRACE - A4M01328 1 5/8"x6 1/4"x57 1/2" (40x160x1460) SEALANT WASHER H101054...
  • Page 45 CABANA ASSEMBLY STEP 24 SLAT BRACKET - A4M01338 HEX PAN HEAD H101040 STEEL WASHER H101053 M6x1x20 2 1/4"x2 1/2"x57 1/4" (57x65x1455) (48) 6x20 (48) SEAT SLAT - A4M01329 (24) 3/4"x1 5/8"x25 3/8" (20x40x646) SEALANT WASHER H101054 (48) COMPLETE THIS STEP TWICE.
  • Page 46 CABANA ASSEMBLY STEP 25 HEX PAN HEAD H101040 STEEL WASHER H101053 M6x1x20 (24) 6x20 (24) SEALANT WASHER SLAT ASSEMBLY - FROM PREVIOUS STEP H101054 (24)
  • Page 47 CABANA ASSEMBLY STEP 26 A6P00454 A6P00476 A6P00394 SEAT CUSHION A6P00392 SEAT CUSHION SEAT CUSHION SEAT CUSHION A6P00455 A6P00395 A6P00393 A6P00477 BACK CUSHION BACK CUSHION BACK CUSHION BACK CUSHION...