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Backyard Discovery 2105324 Owner's Manual & Assembly Instructions
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Backyard Discovery 2105324 Owner's Manual & Assembly Instructions

12x14 rayven gazebo
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MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
Model # 2105324
Owner's Manual & Assembly Instructions
800-856-4445
average 2 person assembly time
assembly time may vary based on skill level
For the most up to date assembly manual,
to register your set, or to order replacement parts please visit
www.backyarddiscovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT
YOU NEED TO ORDER REPLACEMENT PARTS.
Made in
| INS-2105324-A-12x14 RAYVEN GAZEBO-ENG 11/10/20

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Summary of Contents for Backyard Discovery 2105324

  • Page 1 For the most up to date assembly manual, to register your set, or to order replacement parts please visit www.backyarddiscovery.com SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS. Made in | INS-2105324-A-12x14 RAYVEN GAZEBO-ENG 11/10/20...
  • Page 2 INSTALLATION SERVICES AVAILABLE! Need a helping hand? Let our team of professionals handle the installation for you! *Installation services are only available to U.S. customers. With Go Configure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver &...
  • Page 3 Owner’s Manual Please Read This Before Starting Assembly The store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call you can also visit www.backyarddiscovery.com or e-mail customerservice@backyarddiscovery.com Please have the following information ready when you make your call: •...

  • Page 4: Limited Warranty

    Botanical, Adventure Playsets, and Leisure Time Products. Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a fi ve (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty.
  • Page 5 Owner’s Manual Safety Warnings and Maintenance Instructions IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. • DO NOT climb or walk on the roof for any reason •...

  • Page 6: Instructions For Proper Maintenance

    Owner’s Manual Instructions for Proper Maintenance Your Backyard Discovery structure is designed and constructed of quality materials. As with all outdoor products it will weather and wear. To maximize the enjoyment, safety and life of your structure it is important that you properly maintain it.
  • Page 7 Owner’s Manual Assembly Tips Protrusion Hazard Incorrect Correct If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt or used incorrect hardware. If you’ve overtightened, remove the bolt and add washers to eliminate the protrusion.

  • Page 8: Assembly Tip

    Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep and eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood When removing the wood from the boxes we recommend arranging them by part number before you begin assembly.
  • Page 9 Owner's Manual 5/16...
  • Page 10 Owner's Manual It is critically important that you start with square and level footings, concrete pad or deck to attach your structure Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step. Using incorrect hardware may result in improper assembly Remember to double check for underground utilities and overhead electrical lines Post mounts are provided with your structure which allows you to permanently install your structure to a...
  • Page 11 Owner's Manual GABLE BOARD - W4L14992 TOP RAIL - W4L14998 1 3/8"x5 1/4"x24 1/4" (36x134x615) 1 3/8"x5 1/4"x53 3/4" (36x134x1366) (x4) (x4) TOP RAIL - W4L14994 CORBEL - W4L14997 1 3/8"x5 1/4"x57" (36x134x1448) 1 3/8"x5 1/4"x35 7/8" (36x134x910) (x2) (x4) GABLE BOARD - W4L14995 CORBEL - W4L14996 (x2)
  • Page 12 Owner's Manual RAFTER - W4L15000 1"x3 3/8"x69 1/2" (24x86x1766) (x2) FASCIA - W4L15005 1"x3 3/8"x63 1/2" (24x86x1614) (x2) FASCIA - W4L15006 (x2) 1"x3 3/8"x70 1/8" (24x86x1783) RIDGE CAP STIFFENER - W4L15002 1"x2 3/8"x77 5/8" (24x60x1973) (x2) RIDGE CAP STIFFENER - W4L15003 1"x2 3/8"x89 1/2"...
  • Page 13 Owner's Manual H100205 H100195 BOLT WH BLK BOLT WH BLK H100378 BOLT WH BLK (x38) (x36) 5/16x2-1/4 5/16x2-3/4 (x9) 5/16x1 3/4 H100471 LAG SCREW H100459 BOLT WH BLK H100416 BOLT WH BLK (x46) WH BLK (x9) 5/16x1 1/4 (x22) 5/16x3 5/16x1 1/2 H100564 LAG SCREW WH BLK...
  • Page 14 Owner's Manual H100201 SCREW PFH BLK H100483 H100391 SCREW PFH BLK SCREW PFH BLK ( 39) 8x2-1/2 (x4) (x120) 8x2 1/4 H100382 SCREW PFH BLK H100200 SCREW PFH BLK H100392 SCREW PWH BLK (x11) 8x1 3/4 (x24) 8x1 1/2 (x24) 8x3/4 H100823 SCREW PWH BLK...
  • Page 15 Owner's Manual A4M01130 A4M01147 GABLE BRACKET PEAK SEAM BRACKET (x2) (x2) A4M01129 GABLE BRACKET (x4) A6P00308 A4M00978 A4M00977 6x6 POST FOOT POST PLATE POST ANCHORING PLATE (x4) (x8) (x8) A4M01301 A4M01232 RIGHT OUTSIDE BRACKET LEFT ANGLE BRACKET (x2) (x2) A4M01228 RAFTER BRACKET (x8) A4M01302...
  • Page 16 Owner's Manual A6P00398 RIDGE CAP PROTECTOR (x2) A4M01127 RIDGE CAP SPLICE (x1) A4M00983 ROOF EDGE TRIM SPLICE (x2)
  • Page 17 STEP 1 POST - W2A02873 6"x6"x89 1/2" (152x152x2274) (x2) H100200 SCREW PFH BLK A6P00308 (x16) 8x1 1/2 6x6 POST FOOT (x4) POST - W2A02874 (x2) 6"x6"x89 1/2" (152x152x2274) COMPLETE THIS STEP TWICE FOR EASE OF ASSEMBLY WE RECOMMEND USING SAW HORSES FOR STEPS 1 THRU 6. ALIGN POST FOOT &...
  • Page 18 STEP 2 H100881 BOLT WH BLK (x8) 5/16x5 GABLE BOARD - W4L14992 (x4) 1 3/8"x5 1/4"x24 1/4" (36x134x615) H100479 NUT LOCK BLK (x24) 5/16 H100205 BOLT WH BLK (x16) 5/16x2-1/4 GABLE BOARD - W4L14995 1 3/8"x1 1/2"x5 1/4" (36x38x134) (x2) GABLE TRUSS H100483 SCREW PFH BLK...
  • Page 19 STEP 3A TOP RAIL - W4L14998 1 3/8"x5 1/4"x53 3/4" (36x134x1366) H101047 BOLT WH BLK (x4) (x16) 5/16x9 3/4 GABLE TRUSS ASSEMBLY (x2) FROM PREVIOUS STEP TOP RAIL - W4L15038 H101046 BOLT WH BLK (x4) 1 3/8"x5 1/4"x82 1/4" (36x134x2091) (x12) 5/16x7 1/2 POST - W2A02873...
  • Page 20 STEP 3B GABLE TRUSS ASSEMBLY...
  • Page 21 STEP 4 TRUSS - W4L15001 H100201 SCREW PFH BLK 1 7/16"x1 15/16"x74 15/16" (36x50x1903) (x4) (16) 8x2-1/2 COMPLETE THIS STEP TWICE FLUSH TOPS...
  • Page 22 STEP 5 H100792 LAG SCREW WH BLK H100195 BOLT WH BLK (x4) CORBEL - W4L14996 1/4x3 (x8) 5/16x2-3/4 1 3/8"x5 1/4"x45 5/8" (36x134x1160) (x3) H100405 WASHER LOCK H100379 T-NUT BLK H100198 WASHER LOCK CA01 CORBEL - W2A02879 (x4) EXT BLK (x8) 5/16 (x8)
  • Page 23 STEP 6 PEAK SEAM A4M01147 H100564 GABLE PANEL - W2A02871 LAG SCREW WH BLK (x2) BRACKET H100405 WASHER LOCK (x12) 2 13/16"x5 1/4"x80 3/16" (72x134x2037) 1/4x4 (x2) (x12) EXT BLK 6x15 GABLE PANEL - W2A02872 H100471 LAG SCREW H100200 SCREW PFH BLK 2 13/16"x5 1/4"x80 3/16"...
  • Page 24 STEP 7 TOP RAIL - W4L14994 H100195 BOLT WH BLK H100513 BOLT WH BLK 1 3/8"x5 1/4"x57" (36x134x1448) (x12) (x2) 5/16x2-3/4 (x8) 5/16x4-1/4 CORBEL - W4L14997 1 3/8"x5 1/4"x35 7/8" (36x134x910) (x2) H100379 T-NUT BLK H100198 WASHER LOCK (x20) 5/16 (x20) EXT BLK 8x19...
  • Page 25 STEP 8 H100195 BOLT WH BLK H100513 BOLT WH BLK 5/16x2-3/4 (x8) 5/16x4-1/4 CORBEL - W4L14997 1 3/8"x5 1/4"x35 7/8" (36x134x910) (x2) H100379 T-NUT BLK H100198 H100201 WASHER LOCK SCREW PFH BLK 5/16 EXT BLK (16) 8x2-1/2 8x19 H100792 LAG SCREW WH BLK H100405 WASHER LOCK (x2)
  • Page 26 STEP 9 RAFTER - W4L14999 H100459 BOLT WH BLK 1"x3 3/8"x89 1/4" (24x86x2267) (x2) (x8) 5/16x1 1/4 H100379 T-NUT BLK (x16) 5/16 RAFTER - W4L15000 H100382 SCREW PFH BLK (x2) 1"x3 3/8"x69 1/2" (24x86x1766) H100198 WASHER LOCK (x10) 8x1 3/4 (x8) EXT BLK 8x19...
  • Page 27 STEP 10 RAFTER ASSEMBLY FROM PREVIOUS STEP H100195 BOLT WH BLK (x2) 5/16x2-3/4 TRUSS A4M01148 (x2) BRACKET H100478 WASHER FLAT (x6) 8x27 H100479 NUT LOCK BLK (x6) 5/16...
  • Page 28 STEP 11 H100391 SCREW PFH BLK RAFTER - W4L15004 RAFTER - W4L14988 (x24) 1 3/8"x3 3/8"x76 3/8" (36x86x1941) 1 3/8"x3 3/8"x76 3/8" (36x86x1941) (x2) (x4) FASCIA - W4L14987 FASCIA - W4L14993 (x1) 1"x3 3/8"x80 3/8" (24x86x2040) (x1) 1"x3 3/8"x87" (24x86x2209) H100503 BOLT WH BLK FASCIA - W4L15005...
  • Page 29 STEP 12 SHEATHING BOARD - W4L14989 1 3/8"x3 3/8"x80 3/8" (36x86x2040) (x4) H100391 SCREW PFH BLK (x32) SHEATHING BOARD - W4L14990 1 3/8"x3 3/8"x87" (36x86x2209) (x4) 14'-1" 14'-1" [4.29m] [4.29m]...
  • Page 30 STEP 13 NOTE: USE THIS PAGE TO FAMILIARIZE YOURSELF WITH THE ROOF PANEL & ASSIST YOU IN THE COMING STEPS. WARNING: GLOVES SHOULD BE WORN WHEN HANDLING ROOF PANELS; EDGES ARE SHARP. • Note the pre-drilled holes on the top end of each sheet shown below. These holes will always go towards the ridge of the roof and will be used to install the ridge cap in a later step.
  • Page 31 STEP 14 H100760 SCREW WOODGRIP (x12) 10x1 1/4 A4M01253 29 GA STEEL SHEETING A4M01124 (x1) 29 GA STEEL SHEETING (x2) NOTE RIB OVERLAP 5/16" [8mm] MAKE SURE YOUR ROOF PANEL IS SQUARE BEFORE MOVING ON. NOTE THRU HOLES 1/2" [12mm] HOLD SHEETING INSIDE OF FRAME...
  • Page 32 STEP 15 H100760 SCREW WOODGRIP (x32) 10x1 1/4...
  • Page 33 STEP 16 H100760 SCREW WOODGRIP (x48) 10x1 1/4 A4M01124 29 GA STEEL SHEETING (x3) HOLD SHEETING INSIDE NOTE RIB OVERLAPS OF ROOF FRAME ALL PLACES NOTE THRU HOLES 3/8" [10mm] FLUSH END OF ALL SHEETS...
  • Page 34 STEP 17 SEPARATE THE ROOF PANELS AT THIS TIME FOR EASE OF INSTALLING SET HARDWARE TO THE SIDE AS IT WILL BE USED AGAIN AFTER BOTH ROOF PANELS ARE INSTALLED.
  • Page 35 STEP 18 H100391 SCREW PFH BLK WITH AT LEAST TWO PEOPLE LIFT ASSEMBLED ROOF (x1) PANEL AND SLIDE IT INTO THE TRACKS ON THE RAFTERS. ONCE IN PLACE, INSTALL ATTACHMENT HARDWARE AS SHOWN. H100198 WASHER LOCK H100378 BOLT WH BLK (x2) EXT BLK (x2)
  • Page 36 STEP 19 WITH AT LEAST TWO PEOPLE LIFT ASSEMBLED ROOF H100391 SCREW PFH BLK PANEL AND SLIDE IT INTO THE TRACKS ON THE (x1) RAFTERS. ONCE IN PLACE, INSTALL ATTACHMENT HARDWARE AS SHOWN. H100198 WASHER LOCK H100378 BOLT WH BLK (x2) EXT BLK (x2)
  • Page 37 STEP 20 H100391 SCREW PFH BLK RAFTER - W4L15004 RAFTER - W4L14988 (x24) 1 3/8"x3 3/8"x76 3/8" (36x86x1941) 1 3/8"x3 3/8"x76 3/8" (36x86x1941) (x2) (x4) FASCIA - W4L14987 FASCIA - W4L14993 (x1) 1"x3 3/8"x80 3/8" (24x86x2040) (x1) 1"x3 3/8"x87" (24x86x2209) H100503 BOLT WH BLK FASCIA - W4L15005...
  • Page 38 STEP 21 SHEATHING BOARD - W4L14989 1 3/8"x3 3/8"x80 3/8" (36x86x2040) (x4) H100391 SCREW PFH BLK SHEATHING BOARD - W4L14990 1 3/8"x3 3/8"x87" (36x86x2209) (x4) 14'-1" 14'-1" [4.29m] [4.29m]...
  • Page 39 STEP 22 H100760 SCREW WOODGRIP (x12) 10x1 1/4 A4M01253 29 GA STEEL SHEETING A4M01124 (x1) 29 GA STEEL SHEETING (x2) 5/16" NOTE RIB OVERLAP [8mm] MAKE SURE YOUR ROOF PANEL IS SQUARE BEFORE MOVING ON. 3/8" [10mm] HOLD SHEETING INSIDE OF FRAME...
  • Page 40 STEP 23 H100760 SCREW WOODGRIP (x32) 10x1 1/4...
  • Page 41 STEP 24 H100760 SCREW WOODGRIP (x48) 10x1 1/4 A4M01124 29 GA STEEL SHEETING (x3) HOLD SHEETING INSIDE NOTE RIB OVERLAPS OF ROOF FRAME ALL PLACES 1/2" NOTE THRU HOLES [12mm] FLUSH END OF ALL SHEETS...
  • Page 42 STEP 25 SEPARATE THE ROOF PANELS AT THIS TIME FOR EASE OF INSTALLING SET HARDWARE TO THE SIDE AS IT WILL BE USED AGAIN AFTER BOTH ROOF PANELS ARE INSTALLED.
  • Page 43 STEP 26 WITH AT LEAST TWO PEOPLE LIFT ASSEMBLED ROOF H100391 SCREW PFH BLK PANEL AND SLIDE IT INTO THE TRACKS ON THE (x1) RAFTERS. ONCE IN PLACE, INSTALL ATTACHMENT HARDWARE AS SHOWN. H100198 WASHER LOCK H100378 BOLT WH BLK (x2) EXT BLK (x2)
  • Page 44 STEP 27 WITH AT LEAST TWO PEOPLE LIFT ASSEMBLED ROOF H100391 SCREW PFH BLK PANEL AND SLIDE IT INTO THE TRACKS ON THE (x1) RAFTERS. ONCE IN PLACE, INSTALL ATTACHMENT HARDWARE AS SHOWN. H100198 WASHER LOCK H100378 BOLT WH BLK (x2) EXT BLK (x2)
  • Page 45 STEP 28 A4M01254 ROOF EDGE TRIM (x4) H100759 SCREW (x20) TAPPING 1/4x3/4 A4M00983 ROOF EDGE TRIM SPLICE (x2) COMPLETE ON BOTH SIDES SCREWS GO THROUGH EDGE TRIM INTO THE TOP OF THE RIBS IN THE APPROXIMATE LOCATIONS SHOWN. DUE TO MULTIPLE LAYERS OF METAL ON THE EDGE TRIM, IT IS RECOMMENDED THAT A 1/8"...
  • Page 46 STEP 29 H100488 BOLT WH BLK H100653 NUT LOCK BLK H100630 (x8) 1/4x2 WASHER FLAT BLK (x8) (x8) 8x19 A4M01228 RAFTER BRACKET (x8) H100976 BOLT WH BLK ACCESSORY TRUSS - W4L14991 (x2) 5/16x6 1/4 1 3/8"x3 3/8"x73 13/16" (36x86x1875) (x2) H100478 WASHER FLAT H100823...
  • Page 47 STEP 30 A4M01127 RIDGE CAP SPLICE (x1) RIDGE CAP ASSEMBLY PREPARATION INSTALL THE PROVIDED RIDGE CAP SPLICE BY SLIDING EACH RIDGE CAP INTO THE SPLICE AS SHOWN UNTIL CENTERED.
  • Page 48 STEP 31 RIDGE CAP STIFFENER - W4L15002 (x2) 1"x2 3/8"x77 5/8" (24x60x1973) A6P00398 RIDGE CAP PROTECTOR (x2) H100833 SCREW (x20) WOODGRIP 10x3/4 RIDGE CAP STIFFENER - W4L15003 1"x2 3/8"x89 1/2" (24x60x2273) (x2) REMOVE SPACERS AS SHOWN BEFORE INSTALLING. ASSEMBLE BY ALIGNING THE HOLES ON EACH RIDGE CAP TO THE HOLES IN THE RIDGE CAP SPLICE.
  • Page 49 STEP 32 RIDGE CAP ASSEMBLY FROM PREVIOUS STEP H100392 SCREW PWH BLK (x22) 8x3/4 RIDGE CAP ASSEMBLY FROM PREVIOUS STEP USING AN ADULT HELPER, SLIDE RIDGE CAP ASSEMBLY CAREFULLY ACROSS THE ROOF RIDGE UNTIL BOTH ENDS SIT INSIDE RAFTERS AS SHOWN. RIDGE CAP ASSEMBLY HAS BEEN DESIGNED FOR SAFE INSTALLATION FROM A LADDER AND NO ROOF ACCESS...
  • Page 50 STEP 33 H100471 LAG SCREW A4M00978 A4M00977 POST PLATE POST ANCHORING PLATE (x32) WH BLK (x8) (x8) 5/16x1 1/2...
  • Page 51 STEP 34 H100200 SCREW PFH BLK (x2) 8x1 1/2 BYD ID TAG A100241 (SMALL) (x1) WITHOUT AGES...
  • Page 52 STEP 35 H100120 SCREW CONCRETE ANCHOR H100630 WASHER FLAT BLK (x16) 1/4x2 (x16) 8x19 MANUFACTURER RECOMMENDS INSTALLATION ON CONCRETE SURFACE OR CONCRETE POST PADS. SEE BELOW. FOR INSTALLATION ON WOOD DECK, YOU MUST ENSURE THERE IS AMPLE STRUCTURAL SUPPORT UNDER DECK. HARDWARE NOT INCLUDED PRE-DRILL HOLES FOR CONCRETE ANCHORS USING A 3/16"...

  • Page 53: Electrical Enclosure

    STEP 36 ELECTRICAL ENCLOSURE 9205413 ELECTRICAL ENCLOSURE (x1) FOR ELECTRICAL ENCLOSURE INSTALLATION REFER TO ASSEMBLY INSTRUCTIONS THAT COME PACKAGED WITH THE ELECTRICAL ENCLOSURE KIT. INSTALL ON ANY POST THAT IS DESIRED. FOLLOW DIRECTIONS FOR PROPER INSTALLATION.