Air Motor And Throat Service - Graco Fire-Ball D Series Instructions-Parts List Manual

Air Motor and Throat Service

Before You Start
D Be sure you have all necessary parts on hand.
Air Motor Repair Kit 207385 includes repair parts
for the motor. Use all the parts in the kit for the
best results. Parts included in the kit are marked
with one asterisk, for example (19*), in the text and
drawings. See the Parts List on page17.
D Two accessory tools should be used: Padded
Pliers, 207579, are used to grip the trip rod without
damaging its surface, and a 0.125-in. (3.18 mm)
Gauge, 171818, is used to assure the proper
clearance between the poppets and seat of the
piston.
Disassembly
1. Flush the pump.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 8.
2. Relieve the pressure.
3. Disconnect the hoses, remove the pump from its
mounting, and clamp the air motor base (28) in a
vise horizontally by closing the vice jaws on the
flange.
4. Use a strap wrench on the displacement pump
cylinder (110) to screw it out of the air motor base
(28). See Fig. 3.
5. Remove the piston/valve seat (109) from the rod
(29) with wrenches or with the vice and a wrench.
6. Remove the piston ball (103), u-cup packing
{
(107 ), and piston washer (113).
7. Remove the air motor base from the vice, and
place the piston rod (29) flats in the vice with the
air motor up.
8. Loosen the lift ring (24). Pull up the lift ring, grip
the trip rod (31) with the padded pliers, and screw
the lift ring off of the rod.
CAUTION
Do not damage the plated surface of the trip rod
(31). Damaging the surface of the trip rod can
result in erratic air motor operation. Use the
special padded pliers, 207579, to grasp the rod.
10 308608K
9. Remove the eight screws (3) holding the cylinder
(30) to the base (28). Carefully pull the cylinder
straight up off of the piston assembly (27).
CAUTION
To avoid damaging the cylinder wall, lift the cylinder
straight up off of the piston. Never tilt the cylinder
as it is being removed.
31
27
3
28
103
113
flange
109
110
Fig. 3
{
Included in Pump Repair Kit 238225,
which may be purchased separately.
24
30
29
{
10
{
108
{
107
{
105
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