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AZEK Timbertech Impression Rail Express Installation Manual page 10

Aluminium balustrade

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Important Notes:
• Actual Stair Balustrade Lengths: 1830mm
Balustrades = 1765mm and 2440mm Balustrades
= 2320mm. 75x75mm posts are required to reach
1830mm and 2440mm lengths.
• Stair balustrades are shipped at a 37 degree angle.
Balustrades are adjustable +/- 3 degrees.
• Maximum post spans on stair balustrade application
is 2440mm on center. Additional posts are required
on any stair application more than 2440mm in
length.
1
Fit Stair Balustrades
• Position stair balustrade alongside 75mm
top stair post and temporarily installed 75mm
bottom post.
• Determine the desired center of the
balustrade: either a baluster hole or between
two baluster holes.
• Measuring from the determined center, cut
both ends of the balustrades.
• Position stair balustrade approximately
35mm above stair nosing. Tip: lay a 35mm
x 70mm Timber flat on nose of stair
treads. This will allow enough room for
installation of bottom snap. Clamp stair
balustrade against top and bottom 75 mm x
75 mm posts. Using a sharp #2 pencil, mark
the stair channels at four (4) locations.
o fit
• If using a continuous hand rail, after
balustrade has been clamped to post, mark
cut lines on the H-channel and the 50 mm x
50 post using the bottom of the H-channel to
find your angle for post cut.
• Remove clamps and cut stair balustrade at
all four (4) locations.
stair channels at appropriate stair angle. Use
of Miter saw with a sharp non-ferrous blade
is recommended.
• Clean cut areas and apply touch-up
paint on all exposed ends.
(Dia. 1A)
(Dia. 1C)
(Dia. 1B)
(Dia. 2)
Take care to cut
Dia. #1C
Installing Stair Balustrades
Temporary clamp
balustrade against
posts and mark for
miter cuts.
Tip: Lay a 35mm x
4x cut
70mm Timber on
balustrade
nose of stair treads
to fit
Dia. #1A
Dia. #1B
Even number of balusters
Page 10
Level post
Temporarily
installed Post
Dia. #2
Stair Balustrade
Centerline
4x cut
balustrade
to fit

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