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AZEK Timbertech Impression Rail Express Installation Manual

Aluminium balustrade
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Impression Rail
™
Express
Aluminium Balustrade
Installation Guide
Aluminium Posts ........................... 4
Level Balustrades .......................... 8
Stair Balustrades ......................... 10
Gate Kits ....................................... 13
TimberTech.com.au

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Summary of Contents for AZEK Timbertech Impression Rail Express

  • Page 1 Impression Rail ™ Express Aluminium Balustrade Installation Guide Aluminium Posts ......4 Level Balustrades ......8 Stair Balustrades ......10 Gate Kits ........13 TimberTech.com.au...
  • Page 2 • The AZEK Co. LLC recommends that all applications be reviewed by a licensed architect, engineer or local building official before installation. If you have any questions or need further assistance, please call TimberTech Customer Service at 1-800-726-300, or visit our website at www.TimberTech.com.au.
  • Page 3 For all other applications, blade • 150mm #2 Square drive consult a design professional or an AZEK balustrade representative • Cordless drill for more information. Read instructions completely to get an • Tape measure •...

  • Page 4: Aluminium Posts

    Installing Aluminium Posts Determine All Posts Needed and Prepare (end, center or corner) Important Note: Dia. #1 75mm x 75mm posts are required to reach 1830mm and 2440mm lengths. 50mm x 50mm posts must be set in-line to balustrade. Do not install post caps and vinyl post base covers until balustrade assembly is completed.
  • Page 5 Installing Aluminium Posts Install Stair End Posts DECK (if applicable) SURFACE • Temporarily install end stair post so balustrade centerline aligns with top stair posts STAIR DOWN installed in Step 1 (if applicable). Recommended post installation locations are shown. (Dia. #5) 75mm TOP Confirm with local code officials STAIR POST...
  • Page 6 Installing Aluminium Posts TOP VIEW 75mm Install 45° Corner Posts CENTERLINE TYPICAL (Post to be installed at 22.5° to accommodate a 45° LOCATE 45° ANGLED POST angle.) Dia. #8 Dia. #8 Position post on same 75mm centerline (typical) and temporarily fasten to deck surface.

  • Page 7: Level Balustrades

    Installing Aluminium Posts Secure 50mm x 50mm Posts to Deck (center only) • For continuous hand rail systems, install 50mm x 50mm posts centered between 75mm x 75mm end and corner posts. NOTE: 50mm x 50mm Posts must be installed with center screw chases in-line with balustrade (Dia.
  • Page 8 Installing Level Balustrades Cut Level Balustrades Clamp or hold balustrade against post, adjust for equal end spacing. (Dia. #1) • Determine the desired center of the Temporarily clamp balustrade against posts, Dia. #1 balustrade; either a baluster hole or mark for cutting. between two baluster holes.
  • Page 9 Installing Level Balustrades Install Base Rail supports For openings greater than 1220mm, install base rail support under center of base rail. (Dia. Balustrade Assembly • Slide base rail support under base rail and mark. • Install two deck screws into deck surface at #8 x 20mm Self- Drilling Screws location of base rail support, install base rail...
  • Page 10 Installing Stair Balustrades Important Notes: • Actual Stair Balustrade Lengths: 1830mm Balustrades = 1765mm and 2440mm Balustrades = 2320mm. 75x75mm posts are required to reach 1830mm and 2440mm lengths. • Stair balustrades are shipped at a 37 degree angle. Balustrades are adjustable +/- 3 degrees. •...
  • Page 11 Installing Stair Balustrades Install Stair Clips On Posts Dia. #3 • After stair balustrade has been cut to proper size and angle, place the balustrade on the INSTALL CLIP 35mm x 70mm (or hold 35mm above stair With #2 pencil place 2X #8 X TOP EDGE mark on post at top of...
  • Page 12 Installing Stair Balustrades Install Hand and Base Snap Covers • Following the same angle as the secured stair balustrade, clamp or hold hand/base rail snaps against 75mm x 75mm posts (Dia. 7). Using a sharp #2 pencil, Temporarily clamp top mark the hand/base rail snaps at all four (4) locations.

  • Page 13: Gate Kits

    Installing Gate Kits Suggested Tools: • Cordless Drill • Tape Measure • #2 Sq. Drive Bit • Miter Saw w/ Non- • Pencil • Safety Glasses • 3.2mm Drill Bit Ferrous Blade Remove all Items From Package Gate Kit Includes: •...
  • Page 14 Installing Gate Kits 2 HOLES PER BALUSTRADE Drill 16 - 3.2mm Holes (Dia. #4) and Install PER POST PER SIDE (16) 20mm Self-Drilling Screws to Secure Gate Ends to Balustrade Dia. #4 Measure Between Gate End Posts Measure between Gate End Posts, deduct 2mm and cut hand & base snap covers.
  • Page 15 Except as contained in the written limited warranty, AZEK does not provide any other warranty, either express or implied, and shall not be liable for any damages, including consequential damages.
  • Page 16 AZEK Building Products 1330 W Fulton Market, Suite #350 Chicago, IL 60607 TimberTech.com.au ©2019 AZEK Building Products. All Rights Reserved.