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Summary of Contents for DSE DSE7560
- Page 1 ® DSEPOWER DSE7560 MK1 Mains Control Module Document Number 057-089 Author : Anthony Manton...
- Page 2 Applications for the copyright holder’s written permission to reproduce any part of this publication should be addressed to Deep Sea Electronics Plc at the address above. The DSE logo and the names DSEUltra, DSEControl, DSEPower, DSEExtra, DSEMarine and DSENet are UK registered trademarks of Deep Sea Electronics PLC.
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Page 3: Table Of Contents
DSE Model 7560 ATS and Mains Controller Operators Manual TABLE OF CONTENTS Section Page BIBLIOGRAPHY................... 5 INSTALLATION INSTRUCTIONS ................. 5 TRAINING GUIDES ..................... 5 MANUALS ........................5 OTHER PUBLICATIONS ..................... 6 INTRODUCTION................... 7 SPECIFICATIONS ..................8 PART NUMBERING ....................8 3.1.1... - Page 4 DSE Model 7560 ATS and Mains Controller Operators Manual 6.2.1 STARTING ......................33 6.2.2 CLOSING THE BUS BREAKER ................34 MAINS FAILED ......................34 MAINS AVAILABLE ...................... 34 6.2.3 RUNNING IN PARALLEL ..................35 RUNNING IN LOAD DEMAND ..................35 REMOTE START IN ISLAND MODE................
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Page 5: Bibliography
DSE Model 7560 ATS and Mains Controller Operators Manual 1 BIBLIOGRAPHY This document refers to and is referred to by the following DSE publications which can be obtained from the DSE website www.deepseaplc.com 1.1 INSTALLATION INSTRUCTIONS Installation instructions are supplied with the product in the box and are intended as a ‘quick start’... -
Page 6: Other Publications
DSE Model 7560 ATS and Mains Controller Operators Manual 1.4 OTHER PUBLICATIONS Additionally this document refers to the following third party publications REFERENCE DESCRIPTION ISBN 1-55937-879-4 IEEE Std C37.2-1996 IEEE Standard Electrical Power System Device Function Numbers and Contact Designations. Institute of Electrical and Electronics... -
Page 7: Introduction
(fixed generator output). Alternatively, the 7560MK1 can be used to parallel with other DSE 7560MK1 load sharing controllers. Up to 16 sets can be connected in paralleling and load share as a standalone (prime power) system. Additionally they can parallel with the mains supply (when used in conjunction with DSE 7560MK1). -
Page 8: Specifications
DSE Model 7560 ATS and Mains Controller Operators Manual 3 SPECIFICATIONS 3.1 PART NUMBERING 7560 Variant Product type Standard version DSE 7560 Mains 7560 controller and ATS Module Hardware revision Revision 1 At the time of this document production, there have been no revisions to the module hardware. -
Page 9: Power Supply Requirements
DSE Model 7560 ATS and Mains Controller Operators Manual 3.2 POWER SUPPLY REQUIREMENTS Minimum supply voltage 8V continuous Able to survive 0V for 50mS providing the supply was at least 10V Cranking dropouts before the dropout and recovers to 5V afterwards. -
Page 10: Outputs
DSE Model 7560 ATS and Mains Controller Operators Manual 3.6 OUTPUTS 3.6.1 OUTPUTS A & B (FUEL AND START) Type Fuel (A) and Start (B) outputs. Supplied from DC supply terminal 2. Rating 3A @ 35V Protection Protected against over current & over temperature. Built in load dump feature. -
Page 11: Sounder
DSE Model 7560 ATS and Mains Controller Operators Manual 3.9 SOUNDER DSE7000 Series features an internal sounder to draw attention to warning, shutdown and electrical trip alarms. Sounder level 84db @ 1m 3.10 DIMENSIONS AND MOUNTING DIMENSIONS 240.0mm x 181.1mm x 41.7mm (9.4”... -
Page 12: Fixing Clips
DSE Model 7560 ATS and Mains Controller Operators Manual 3.10.1 FIXING CLIPS The module is held into the panel fascia using the supplied fixing clips. • Withdraw the fixing clip screw (turn anticlockwise) until only the pointed end is protruding from the clip. -
Page 13: Cable Tie Fixing Points
DSE Model 7560 ATS and Mains Controller Operators Manual 3.10.2 CABLE TIE FIXING POINTS Integral cable tie fixing points are included on the rear of the module’s case to aid wiring. This additionally provides strain relief to the cable loom by removing the weight of the loom from the screw connectors, thus reducing the chance of future connection failures. -
Page 14: Applicable Standards
DSE Model 7560 ATS and Mains Controller Operators Manual 3.11 APPLICABLE STANDARDS BS 4884-1 This document conforms to BS4884-1 1992 Specification for presentation of essential information. BS 4884-2 This document conforms to BS4884-2 1993 Guide to content BS 4884-3 This document conforms to BS4884-3 1993 Guide to presentation BS EN 60068-2-1 -30°C (-22°F) -
Page 15: Installation
DSE Model 7560 ATS and Mains Controller Operators Manual 4 INSTALLATION The DSE7000 Series module is designed to be mounted on the panel fascia. For dimension and mounting details, see the section entitled Specification, Dimension and mounting elsewhere in this document. -
Page 16: Terminal Description
Plant Supply Positive. from terminal 2. 3 Amp rated. AWG 18 NOTE:- Terminals 3 to 6 and 11 to 14 are not fitted to the DSE7560 MK1 controller. NOTE:- Terminals 11 to 30 are not fitted to the DSE7560 MK1 controller. -
Page 17: Load Switching And Mains Voltage Sensing
DSE Model 7560 ATS and Mains Controller Operators Manual 4.2.3 LOAD SWITCHING AND MAINS VOLTAGE SENSING DESCRIPTION CABLE NOTES SIZE 1.0mm Normally configured to control mains contactor coil Output relay C AWG 18 (Recommend 10A fuse) 1.0mm Output relay C... -
Page 18: Mains And Bus Current Transformers
DSE Model 7560 ATS and Mains Controller Operators Manual 4.2.5 MAINS AND BUS CURRENT TRANSFORMERS WARNING!:- Do not disconnect this plug when the CTs are carrying current. Disconnection will open circuit the secondary of the C.T.’s and dangerous voltages may then develop. -
Page 19: Configurable Digital Inputs
Connect to s1 secondary of L1 monitoring CT AWG 13 2.5mm² CT Secondary for Bus L1 Connect to s2 secondary of L1 monitoring CT AWG 13 NOTE:- Terminals 59 and 60 are not fitted to the DSE7560 MK1 controller 4.2.6 CONFIGURABLE DIGITAL INPUTS DESCRIPTION CABLE NOTES SIZE 0.5mm²... -
Page 20: Pc Configuration Interface Connector
DSE Model 7560 ATS and Mains Controller Operators Manual 4.2.7 PC CONFIGURATION INTERFACE CONNECTOR 8-way connector allows connection to PC via 810 configuration interface. Module can then be re-configured utilising the 75xx for Windows™ software. CAUTION!: This socket must not be used for any other purpose. -
Page 21: Rs485 Connector
DSE Model 7560 ATS and Mains Controller Operators Manual 4.2.9 RS485 CONNECTOR PIN No NOTES Two core screened twisted pair cable. 120Ω impedance suitable for RS485 use. Recommended cable type - Belden 9841 Max distance 1000m (1km) when using Belden 9841 or direct equivalent. -
Page 22: Led Indicators And Logo Insert
This can be used for instance to give custom branding to the module, or even include the service telephone number. DSE have produced the ‘insert card creator’ software, shipped with the DSE SoftwareCD to ease the production of text and logo insert cards to suit your application. -
Page 23: Typical Wiring Diagrams
DSE Model 7560 ATS and Mains Controller Operators Manual 4.3 TYPICAL WIRING DIAGRAMS NOTE:- The LOAD CT is only required on ‘multiple mains’ systems (multiple 7560s installed in the system). 057-017 7560 OPERATING MANUAL ISSUE 10.2 10/02/09 AM... -
Page 24: Single Mains, Multiple Generators
DSE Model 7560 ATS and Mains Controller Operators Manual 4.3.1 SINGLE MAINS, MULTIPLE GENERATORS 057-017 7560 OPERATING MANUAL ISSUE 10.2 10/02/09 AM... -
Page 25: Dual Mains, Multiple Generators
DSE Model 7560 ATS and Mains Controller Operators Manual 4.3.2 DUAL MAINS, MULTIPLE GENERATORS 057-017 7560 OPERATING MANUAL ISSUE 10.2 10/02/09 AM... -
Page 26: Multiple Mains, Multiple Generators
DSE Model 7560 ATS and Mains Controller Operators Manual 4.3.3 MULTIPLE MAINS, MULTIPLE GENERATORS 057-017 7560 OPERATING MANUAL ISSUE 10.2 10/02/09 AM... -
Page 27: Operation
5 OPERATION 5.1 CONTROL Control of the DSE7560 MK1 module is via push buttons mounted on the front of the module with STOP/RESET, MANUAL, TEST, AUTO, ALARM MUTE and START functions. For normal operation, these are the only controls which need to be operated. The smaller push buttons are used to access further information such as mains voltage or to change the state of the load switching devices when in manual mode. -
Page 28: Description Of Controls
DSE Model 7560 ATS and Mains Controller Operators Manual 5.1.1 DESCRIPTION OF CONTROLS The following section details the function and meaning of the various controls on the module. Menu navigation Main status and buttons instrumentation display Four configurable LEDs Transfer to... -
Page 29: Control Push-Buttons
DSE Model 7560 ATS and Mains Controller Operators Manual 6 CONTROL PUSH-BUTTONS STOP/RESET This push-button places the module into its Stop/reset mode. This will clear any alarm conditions for which the triggering criteria have been removed. If the engine is running and this push-button is operated, the module will automatically instruct the generator contactor/breaker to unload the generator. - Page 30 DSE Model 7560 ATS and Mains Controller Operators Manual CLOSE MAINS This push button is used to control the closure of the mains load switching device and has two modes of operation : 1. Synchronising is NOT enabled. Pressing this button when the mains is available off load and in MANUAL mode, the bus load switch is opened and the mains load switch is closed.
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Page 31: Manual Operation
DSE Model 7560 ATS and Mains Controller Operators Manual 6.1 MANUAL OPERATION Operation Detail To initiate a start sequence, press the ‘Manual’ push-button. The LED above the manual button will illuminate Status and the LCD display will then indicate: Mains on load Manual mode Then, press the START push-button. - Page 32 DSE Model 7560 ATS and Mains Controller Operators Manual The system will remain in this mode until further action is taken. Pressing the transfer to mains/open bus button Status Synchronise bus once will synchronise the bus to the mains. The 7560 will display:...
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Page 33: Automatic Operation
DSE Model 7560 ATS and Mains Controller Operators Manual 6.2 AUTOMATIC OPERATION 6.2.1 STARTING Operation Detail If the module is placed in AUTO mode, it will monitor the incoming mains supply and remote start signal (if configured). The LCD display will indicate :... -
Page 34: Closing The Bus Breaker
DSE Model 7560 ATS and Mains Controller Operators Manual 6.2.2 CLOSING THE BUS BREAKER MAINS FAILED As the mains supply has failed, there is no requirement Status for synchronising. However, the 7560 will check to Continuous paralleling ensure that the load bus is ‘dead’ before closing the generator bus breaker onto the load. -
Page 35: Running In Parallel
DSE Model 7560 ATS and Mains Controller Operators Manual 6.2.3 RUNNING IN PARALLEL RUNNING IN LOAD DEMAND If the module is configured for running in load demand, sets will be started and stopped automatically on changing load levels. NOTE: - If the load is reduced to zero (0kW) then the genset(s) with the highest priority will remain running. -
Page 36: Re-Transfer To Mains
DSE Model 7560 ATS and Mains Controller Operators Manual 6.2.4 RE-TRANSFER TO MAINS Once the return delay has expired, the bus is Status synchronised to the mains. Synchronise to Mains Auto mode The load is then ramped back onto the mains. The 7560... -
Page 37: Test Operation
DSE Model 7560 ATS and Mains Controller Operators Manual 6.3 TEST OPERATION Operation Detail To place the module into ‘TEST’ mode press ‘TEST’ PUSHBUTTON. This mode is used to simulate an automatic start and will start the generators to run in continuous parallel mode. -
Page 38: 7560 Multiple Mains Operation
Should one or more of the mains supplies fail, the generators (controlled by DSE 7510 modules) are started and supply power to the load. If more than one mains supply has failed, the loads are transferred to the generators one by one. -
Page 39: 7560 Load Ct
DSE Model 7560 ATS and Mains Controller Operators Manual 6.4.2 7560 LOAD CT The 7560 controller incorporates an optional (but recommended) extra CT measuring the size of the load. Used in conjunction with the CTs measuring the amount of load on the mains supply, this CT allows the 7560 to determine what portion of the load is being supplied by the generators. -
Page 40: Protections
DSE Model 7560 ATS and Mains Controller Operators Manual 7 PROTECTIONS The module will indicate that an alarm has occurred in several ways; The Audible Alarm will sound. This can be silenced by pressing the ‘Mute’ button. The LCD display will jump from the ‘Status page’ to display the Alarm. -
Page 41: Warnings
DSE Model 7560 ATS and Mains Controller Operators Manual 7.1 WARNINGS Warnings are non-critical alarm conditions and do not affect the operation of the generator system, they serve to draw the operators attention to an undesirable condition. BATTERY LOW VOLTAGE, if the module detects that the systems DC supply has fallen below the low volts setting level , the module will display ‘WARNING LOW BATTERY VOLTAGE’... - Page 42 DSE Model 7560 ATS and Mains Controller Operators Manual MSC ALARMS INHIBITED, if an input has been configured as ‘MSC ALARMS INHIBIT’ and is active, the LCD will indicate ‘MSC ALARMS INHIBIT’ and the COMMON ALARM LED will illuminate. 057-017...
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Page 43: Electrical Trips
DSE Model 7560 ATS and Mains Controller Operators Manual 7.2 ELECTRICAL TRIPS Electrical trips are latching, and open the bus breaker. The alarm must be accepted and cleared, and the fault removed to reset the module. MAINS REVERSE POWER, if the module detects a mains reverse power in excess of the pre-set trip level and time delay, an electrical trip is initiated. -
Page 44: Rocof / Vector Shift
This allows a ‘one shot’ test of the mains decoupling protection, enabling the Test Engineer to inject the necessary test signals into the DSE control and timing the reaction from application of the signal to activation of a DSE output configured to ‘combined mains decoupling’. -
Page 45: Synchroscope Operation
DSE Model 7560 ATS and Mains Controller Operators Manual 7.3.2 SYNCHROSCOPE OPERATION Initial stage of Synchronising display will only show the difference between the Mains Supply and the V +0.2 Hz +2.9 Generator Output. Here the display is showing a... -
Page 46: Complete Instrumentation List
DSE Model 7560 ATS and Mains Controller Operators Manual 7.4 COMPLETE INSTRUMENTATION LIST 7.4.1 BASIC INSTRUMENTATION Bus volts (L1-N, L2-N, L3-N) Bus volts (L1-L2, L2-L3, L3-L1) Bus Hz These values are calculated by reading the information from the modules via the... -
Page 47: The Front Panel Configuration Editor
DSE Model 7560 ATS and Mains Controller Operators Manual 7.5 THE FRONT PANEL CONFIGURATION EDITOR This configuration mode allows the operator limited customising of the way the module operates. 7.5.1 ACCESSING THE FRONT PANEL CONFIGURATION EDITOR. • Press the Stop/Reset and Info buttons simultaneously. -
Page 48: List Of Adjustable Parameters In 'Main Configuration Editor
DSE Model 7560 ATS and Mains Controller Operators Manual 7.5.2 LIST OF ADJUSTABLE PARAMETERS IN ‘MAIN CONFIGURATION EDITOR’ Front Panel Configuration Editor (Factory default settings are shown in bold italicised text) Section Parameter as shown on Values Timers 0 -10s (2s) -
Page 49: Running Editor
DSE Model 7560 ATS and Mains Controller Operators Manual 7.6 RUNNING EDITOR 7.6.1 ACCESSING THE ‘RUNNING’ CONFIGURATION EDITOR • The ‘running’ editor can be entered while the engine is running. All protections remain active if the engine is running while the running editor is entered. -
Page 50: Commissioning
DSE Model 7560 ATS and Mains Controller Operators Manual 8 COMMISSIONING 8.1.1 PRE-COMMISSIONING Before the system is started, it is recommended that the following checks are made:- 6.1. The unit is adequately cooled and all the wiring to the module is of a standard and rating compatible with the system. -
Page 51: Commissioning Screens
DSE Model 7560 ATS and Mains Controller Operators Manual 8.2 COMMISSIONING SCREENS Commissioning screens are available to both aid the commissioning process and also to give additional information about the synchronising and load sharing process. These screens can be enabled and disabled in the module’s display editor. -
Page 52: Fault Finding
DSE Model 7560 ATS and Mains Controller Operators Manual 9 FAULT FINDING SYMPTOM POSSIBLE REMEDY Unit is inoperative Check the battery and wiring to the unit. Check the DC supply. Check the DC fuse. Unit shuts down Check DC supply voltage is not above 35 Volts or below 9 Volts when the module is operating. -
Page 53: Accessories
It is possible to use a mix of 157 and 548 modules to give both relay and LED expansion if required. 9.1.2 INPUT EXPANSION (P130/P540/P541) It is possible to increase the number of monitored inputs available by utilising either: DSE P130 input expansion. 540 / 541 Protection Expansion/Annunciator. Please refer to the relevant product documentation for further details. -
Page 54: Communications Option
DSE Model 7560MK1 Main Control and ATS Operators Manual 9.2 COMMUNICATIONS OPTION 9.2.1 DESCRIPTION The 75xx series configuration software allows the 7560MK1 controller to communicate with a PC. The computer can be connected to the module either directly, or via an RS485 link**. -
Page 55: Controller To Ethernet Connection
9.2.3 CONTROLLER TO ETHERNET CONNECTION To connect a 7560MK1 to the Ethernet the following items are required: - • 7510MK1 Module (1 to 6 DSE7510 controllers are supported and up to 2 DSE7560 controllers) • 75xx series configuration software • DSE850 multiset Ethernet module... -
Page 56: Rs485 Link To Controller
DSE Model 7560MK1 Main Control and ATS Operators Manual 9.2.4 RS485 LINK TO CONTROLLER The RS485 enabled 7560MK1 modules are able to communicate with a PC or other RS485 enabled device over a standard RS485 connection. Typical uses of RS485 are: •... -
Page 57: Typical Building Management Scheme Using Rs485 Monitoring
DSE Model 7560MK1 Main Control and ATS Operators Manual TYPICAL BUILDING MANAGEMENT SCHEME USING RS485 MONITORING CAUTION! -. RS485 cabling must be 120Ω Ω Ω Ω impedance cable, specified for use with RS485. 120Ω Ω Ω Ω terminating resistors must be fitted to the first and last devices on the bus. -
Page 58: Enclosure Classifications
DSE Model 7560MK1 Main Control and ATS Operators Manual 9.3 ENCLOSURE CLASSIFICATIONS IP CLASSIFICATIONS BS EN 60529 Degrees of protection provided by enclosures First Digit Second digit Protection against contact and ingress of solid objects Protection against ingress of water... -
Page 59: Nema Classifications
DSE Model 7560MK1 Main Control and ATS Operators Manual NEMA CLASSIFICATIONS NOTE: - There is no direct equivalence between IP / NEMA ratings. IP figures shown are approximate only. Provides a degree of protection against contact with the enclosure equipment and against a limited amount of falling dirt. -
Page 60: Ieee C37.2 Standard Electrical Power System Device Function Numbers
9.4 IEEE C37.2 STANDARD ELECTRICAL POWER SYSTEM DEVICE FUNCTION NUMBERS The DSE 7560MK1 contains many protection devices and functions, which are listed in detail in the following sections. Functions and protections provided corresponding to IEEE C37.2 (1996) system device numbers are listed below. - Page 61 DSE Model 7560MK1 Main Control and ATS Operators Manual A device that functions when the ac input current exceeds a predetermined ac time overcurrent value, and in which the input current and operating time are inversely related relay through a substantial portion of the performance range.
- Page 62 DSE Model 7560MK1 Main Control and ATS Operators Manual Device Description A device that is used to close and interrupt an ac power circuit under normal 52 ac circuit breaker conditions or to interrupt this circuit under fault or emergency conditions.
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