MICRO-EPSILON eddyNCDT 3060 Operating Instructions Manual
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Summary of Contents for MICRO-EPSILON eddyNCDT 3060
- Page 1 Operating Instructions eddyNCDT 3060/3061 eddyNCDT 3070/3071 ES-S04-C-CAx/mB0 ES-U3-C-CAx/mB0 ES-U1-C-CAx/mB0 ES-U3-T-CAx/mB0 ES-U1-T-CAx/mB0 ES-S4-C-CAx/mB0 ES-S1-C-CAx/mB0 ES-U6-C-CAx/mB0 ES-U2-C-CAx/mB0 ES-U8-C-CAx/mB0 ES-S2-C-CAx/mB0...
- Page 2 Non-contact Compact Displacement Measuring System Based on Eddy Currents MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Koenigbacher Str. 15 94496 Ortenburg / Germany Tel. +49 (0) 8542 / 168-0 Fax +49 (0) 8542 / 168-90 e-mail info@micro-epsilon.com www.micro-epsilon.com...
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Page 3: Table Of Contents
Contents Safety ................................ 7 Symbols Used ..............................7 Warnings ................................7 Notes on CE Marking ............................8 Intended Use ..............................8 Proper Environment ............................9 Functional Principle, Technical Data ..................... 10 Field of Application ............................10 Measuring Principle ............................10 Structure of the Complete Measuring System .................... - Page 4 Electrical Connections ........................... 34 4.8.1 Connection Options ........................34 4.8.2 Pin Assignment ..........................35 4.8.3 Supply Voltage ..........................36 4.8.4 Analog Output, Displacement ..................... 36 4.8.5 Temperature and switching output....................37 4.8.5.1 General ............................37 4.8.5.2 Analog Output, Temperature ......................37 4.8.5.3 Switching Output for Limit Value ....................
- Page 5 System Settings ............................. 55 5.7.1 Language Selection........................55 5.7.2 Login, Change of the User Level ....................55 5.7.3 Password ............................56 5.7.4 Ethernet Settings .......................... 56 5.7.5 Import, Export ..........................57 Positioning the Target ............................ 58 Distance Measurements ..........................59 Elimination Errors ...........................
- Page 6 eddyNCDT 306x / 307x...
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Page 7: Safety
Safety Safety System operation assumes knowledge of the operating instructions. Symbols Used The following symbols are used in this operating instructions. CAUTION Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury. Indicates a situation that may result in property damage if not avoided. Indicates a user action. -
Page 8: Notes On Ce Marking
Safety Notes on CE Marking The following apply to the eddyNCDT 306x, 307x: - EU Directive 2014/30/EU - EU Directive 2011/65/EU Products which carry the CE mark satisfy the requirements of the EU directives cited and the relevant applicable harmonized Europe- an standards (EN). -
Page 9: Proper Environment
Safety Proper Environment - Protection class: ƒ Sensor, sensor cable: IP 68 (plugged) ƒ Controller: IP 67 (plugged) - Temperature range: ƒ Operation: • Sensor, sensor cable: -20 ... +180 °C (-4 ... +356 °F), valid for sensor ES-S04, ES-U1, ES-U1-T -20 ... -
Page 10: Functional Principle, Technical Data
Functional Principle, Technical Data Functional Principle, Technical Data Field of Application The eddyNCDT 306x, 307x non-contact, compact displacement measuring systems are designed for industrial applications in produc- tion plants, for machine supervision and for measuring and testing in in-process quality assurance. Measuring Principle The eddyNCDT 306x, 307x (Non-Contacting Displacement Transducers) displacement measuring system operates without contact using eddy current technology. -
Page 11: Glossary, Analog Output Displacement
Functional Principle, Technical Data Glossary, Analog Output Displacement 10 V 20 mA 12 mA Displace- ment 4 mA Sensor Target Measuring range (MR) Start of measuring range Minimum distance between sensor front and measuring object, sensor specific Mid of measuring range End of measuring range (Start of measuring range + measuring range) Maxi- mum distance between sensor front and measuring object Measuring range... -
Page 12: Technical Data
Functional Principle, Technical Data Technical Data 2.5.1 DT306x Controller Model DT3060 DT3061 static (20 Hz) 0.002 % FSO Resolution dynamic (20 kHz) 0.01 % FSO Frequency response (-3dB) selectable 20 kHz, 5 kHz, 20 Hz Measuring rate 50 kSa/s Linearity <... - Page 13 Functional Principle, Technical Data Sensor Model ES-U1 ES-U1-T ES-S1 ES-U2 ES-S2 Measuring range 1 mm 1 mm 2 mm 2 mm Start of measuring range 0.1 mm 0.1 mm 0.2 mm 0.2 mm 1,2,3 0.02 µm 0.02 µm 0.04 µm 0.04 µm Resolution <...
- Page 14 Functional Principle, Technical Data Sensor Model ES-U3 ES-U3-T ES-S4 ES-U6 ES-U8 Measuring range 3 mm 4 mm 6 mm 8 mm Start of measuring range 0.3 mm 0.4 mm 0.6 mm 0.8 mm 1 2 3 0.06 µm 0.08 µm 0.12 µm 0.16 µm Resolution...
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Page 15: Controller Dt307X
Functional Principle, Technical Data 2.5.2 Controller DT307x Controller Model DT3070 DT3071 static (20 Hz) 0.005 % FSO Resolution dynamic (20 kHz) 0.025 % FSO selectable 20 kHz, 5 kHz, 20 Hz Frequency response (-3dB) Measuring rate 50 kSa/s Linearity < ± 0.2 % FSO <... - Page 16 Functional Principle, Technical Data Sensor Model ES-S04 Measuring range 0.4 mm Start of measuring range 0.04 mm Resolution 1, 2, 3 static (20 Hz) 0.02 µm 1, 4 ≤ ± 1 µm Linearity 1, 2 ≤ 0.1 µm / K Temperature stability Temperature compensation +10 …...
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Page 17: Delivery
Delivery Delivery Unpacking, Included in Delivery 1 Sensor incl. sensor cable 1 Controller 1 Test log 1 Quick manual 1 PC3/8-M12 (analog output/ power supply) 1 SCD2/4/RJ45 Ethernet adapter cable Carefully remove the components of the measuring system from the packaging and ensure that the goods are forwarded in such a way that no damage can occur. -
Page 18: Installation And Assembly
Installation and Assembly Installation and Assembly General No sharp or heavy objects should be allowed to affect the cable sheath of the sensor cable, the supply cable and the output cable. A damaged cable cannot be repaired. Tension on the cable is not permitted! 4.1.1 Model The eddyNCDT measuring system will be used with unshielded or shielded sensors. -
Page 19: Start Of Measuring Range
Installation and Assembly 4.1.2 Start of Measuring Range Sensor Target Measuring range (MR) Fig. 4 Start of measuring range (SMR), the minimum distance between sensor face and target For each sensor a minimum distance to the measuring object must be maintained. This avoids a measurement uncertainty due to the sensor pressing on the measuring object and mechanical damage to the sensor/ target. -
Page 20: Installation Scenario Sensor
The sensors protrude beyond the metal holder. The installation scenario depicted is used for factory calibration of the sensors at Micro-Epsilon. The technical sensor data correspond to standard installation conditions. If you want to achieve the values indicated in the data sheet, we recom- mend to install the sensor in the same way as it was during calibration. - Page 21 Installation and Assembly Sensors for clamping without thread Mount sensors without thread preferably with a circumferential clamping. You can alternatively mount the sensors with a plastic grub screw. This type of sensor installation This simple type of fixture is only rec- ensures the highest level of reliabil- ommended for installation locations ity because the sensor’s cylindrical...
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Page 22: Flush Mounting
4.2.2 Flush Mounting Flush mounting does not correspond to factory calibration. Micro-Epsilon recommends to carry out at least a 3-point field linearization. Linearize the measuring system, if possible, when it is exactly arranged (in the same way as it will be arranged later during the measurement process). -
Page 23: Measurement Setup, Operating Multiple Sensors
Installation and Assembly Measurement Setup, Operating Multiple Sensors Sensors of the eddyNCDT 306x, 307x series cannot be synchronized. Observe the following installation information regarding the minimum distance between two sensors: - 3x sensor diameter distance between two unshielded sensors with equal carrier frequency (e. g. low frequency) - 1.5x sensor diameter distance between two shielded sensors with equal carrier frequency (e. -
Page 24: Dimensional Drawings Sensors
Installation and Assembly Dimensional Drawings Sensors 26 (1.02) 25 (.98) appr. 36 (1.42) 2.4 (.09) Cable length x (.51) appr. 8 (.31) Fig. 12 Dimensional drawing sensors ES-S04-CAx/mB0, dimensions in mm (inches) (.13) (.79) approx. 36 (1.42) approx. 100 (3.94) 4 (.16) (.31) approx. - Page 25 Installation and Assembly Cable length x 22 (.87) 8 (.31) appr. 36 (1.42) 28 (1.10) appr. 100 (3.94) 7 (.28) 3 (.12) 4 (.16) Mounting area Fig. 14 Dimensional drawing sensors ES-U1-T-CAx/mB0, dimensions in mm (inches) 20 (.79) 8 (.31) Cable length x 4 (.16) 28 (1.10)
- Page 26 Installation and Assembly Cable length x 24.35 (.96) 8 (.31) 8 (.31) 4 (.16) 28 (1.10) appr. 100 (3.94) appr. 36 (1.42) 6 (.24) Fig. 16 Dimensional drawing sensors ES-U2-C-CAx/mB0, dimensions in mm (inches) approx. 26 (1.02) approx.100 (3.94) 4 (.16) 20 (.79) (.24) approx.
- Page 27 Installation and Assembly (.24) approx. 100 (3.94) approx. 26 (1.02) 6 (.24) 20 (.79) (.39) approx. 8 approx. 36 (1.42) 31 (1.22) Cable length x (.31) Fig. 18 Dimensional drawing sensors ES-U3-C-CAx/mB0, dimensions in mm (inches) eddyNCDT 306x / 307x Page 27...
- Page 28 Installation and Assembly 31 (1.22) 8 (.31) Cable length x 28 (1.10) appr. 100 (3.94) appr. 36 (1.42) 10 (.39) 3 (.12) 6 (.24) Mounting area Fig. 19 Dimensional drawing sensors ES-U3-T-CAx/mB0, dimensions in mm (inches) Measurement direction eddyNCDT 306x / 307x Page 28...
- Page 29 Installation and Assembly (.24) approx. 26 (1.02) 20 (.79) approx.100 (3.94) 4 (.16) approx. 8 Cable length x approx. 36 (1.42) 25 (.98) (.31) Fig. 20 Dimensional drawing sensors ES-S4-C-CAx/mB0, dimensions in mm (inches) 20.4 (.80) Measurement 6 (.24) 24.6 (.97) 37.4 (1.47) direction 41.6 (1.64)
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Page 30: Sensor Cable
Installation and Assembly Sensor Cable Do not kink the cable. Observe the minimum bending radii. Cable-ø 2 mm Cable-ø 3,6 mm ES-S04-CAx/mB0 ES-U1-C-CAx/mB0 ES-S1-C-CAx/mB0 fixed installation, fixed installation, ES-U1-T-CAx/mB0 10 mm 27 mm static static ES-U2-C-CAx/mB0 ES-S2-C-CAx/mB0 ES-U3-C-CAx/mB0 ES-U3-T-CAx/mB0 ES-S4-C-CAx/mB0 dynamic 20 mm dynamic... - Page 31 Installation and Assembly Sensors with integrated cable: cable type ES-xx-C-CAx ø4.5 (.18) ø3.6 (.14) Sensors with socket: cable type EC-x/mB0/mB0 ø3.6 Extension cable: cable type ECE-x/fB0/mB0 ø4.5 ø3.6 ø3.6 Fig. 24 Connection cable for DT3060 sensors Sensors with integrated cable: ES-S04-C-CAx/mB0 and extension: ECE-x/fB0/mB0 ø3.6 (.14) ø2.9 (.11) ø2.0 (.08)
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Page 32: Dimensional Drawing Controller
Installation and Assembly Dimensional Drawing Controller The controller DT306x, DT307x is installed in an aluminum cas- 127 (5.00) ing. 105 (4.13) - The oscillator electronics feeds the sensor with a frequency and amplitude-stable AC voltage. - The demodulator electronics demodulates, linearizes and amplifies the distance dependent measuring signal. -
Page 33: Target Size
A successful calibration is a prerequisite to minimize linearity errors. In order to achieve an optimal result, Micro-Epsilon recommends a linearity calibration on the corresponding measuring object. A change of the measuring object size has significant effects on the quality of the measurement results. -
Page 34: Electrical Connections
Installation and Assembly Electrical Connections 4.8.1 Connection Options Power supply and signal output are provided via plug connectors on the front of the controller. Ethernet Controller EC-x/y Sensor PCx/8-M12 PS 2020 Ammeter/Voltmeter eddyNCDT 306x / 307x Page 34... -
Page 35: Pin Assignment
Installation and Assembly 4.8.2 Pin Assignment Wire color Signal PCx/8-M12 brown +24 VDC supply, polarity protection blue supply white Displacement V (load min. 30 kOhm) pink Fig. 29 Pin side 8-pin. housing plug displacement Displacement I (load max. 500 Ohm) Temperature and switching output 1 green / limit value 1... -
Page 36: Supply Voltage
PCx/8-M12 Supply and not for drive units or similar sources of pulse interfer- 12 ... Color 32 VDC ence at the same time. MICRO-EPSILON recommends DT306x brown using an optional available power supply unit PS2020 for DT307x the controller. blue Fig. -
Page 37: Temperature And Switching Output
Installation and Assembly 4.8.5 Temperature and switching output 4.8.5.1 General These functions are possible with the DT3061 and DT3071 controller. Depending on the programming, an output can be used as temperature or switching output. 4.8.5.2 Analog Output, Temperature The temperature output enables to output the controller or sensor temperature. Controller DT3061 8-pol. -
Page 38: Operation
Operation Operation Checking the Measuring System Setup 1) Is the sensor adjusted for the application (target material)? 2) Are the sensor, sensor cable length and controller aligned (type and serial number)? 3) Is the sensor connected? Are the cable connections tight? LED Controller LED State green orange... -
Page 39: Control Via Web Interface
Operation Control via Web Interface 5.3.1 Requirements The controller generates dynamic web pages, that contain the current settings of the controller and the peripherals. The operation is only possible as long as there is an Ethernet connection to the controller. You need a web browser that supports HTML5 (e. g. Firefox ≥... - Page 40 Operation If your browser is set to access the Internet via a proxy server, please add the controller IP address to the IP addresses in the browser settings, which are not to be routed over the proxy server. The MAC address of the measuring device is given on the controller rating plate.
- Page 41 Operation Direct connection to PC Network PC with static IP PC with DHCP Controller with dynamic IP , PC with DHCP Connect the controller to a PC via a direct Ethernet connection (LAN). Connect the controller to a switch. Start the SensorTool program. Wait until Windows has estab- Enter the controller in the DHCP / register the lished a network connection...
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Page 42: Access Via Web Interface
Operation 5.3.2 Access via Web Interface Additional help functions (e.g. Settings) are available in the top navigation bar. All settings on the web page are implemented in the controller immediately. Parallel operation with web browser and Telnet com- mands is possible; the last setting applies. -
Page 43: Characteristics And Linearization
Operation Characteristics and Linearization 5.4.1 General Before the measurement, calibrate the measurement channel for the installation environment of the sensor and the measurement object, see Chap. 5.4.4. The distance points for the linearization types are defined by comparison standards or micrometers calibration devices. 5.4.2 Select Characteristic Menu Settings >... -
Page 44: Scaling Measuring Range
Operation 5.4.3 Scaling Measuring Range Menu Settings > Characteristics/Linearization > Scale measuring range There are two ways to scale the measuring range of the eddyNCDT 306x, 307x: - by using the mouse function directly in the graphic - using the fields Current measuring range begin and Current measuring range end. Fig. -
Page 45: Calibration And Linearization
Operation 5.4.4 Calibration and Linearization 5.4.4.1 Offset Before a calibration is performed, the measuring device should 50 % 100 % warm up for about 30 minutes. Sensor Target Measuring range The system is linearized, the mechanical zero point in the installed state should be redefined. -
Page 46: 2-Point Linearization
Operation 5.4.4.2 2-Point Linearization Choose 2-point for linearization and the desired unit. 50 % 100 % The system is linearized and should be adapted to the ambient condi- Sensor Target Measuring range tions in the machine. Menu Settings > Characteristics/Linearization > Carry out field linearization. -
Page 47: 3-Point Linearization
Operation 5.4.4.3 3-Point Linearization Menu Settings > Characteristics/Linearization > 50 % 100 % Sensor Carry out field linearization. Target Measuring range If the sensor or the measurement object is changed by the user, a calibration must be carried out before the measurement. Here, use the following if possible: Place the measurement object to the sensor in - the original sensor mounting,... -
Page 48: 5-Point Linearization
Operation 5.4.4.4 5-Point Linearization This function is available with controller DT3061. 50 % 100 % Sensor Menu Settings > Characteristics/Linearization > Target Measuring range Carry out field linearization. If the sensor or the measurement object is changed by the user, a calibration must be carried out before the measurement. -
Page 49: Manage Characteristics
Operation 5.4.5 Manage characteristics The menu Settings > Characteristics/Linearization > Manage characteristic enables the import/export of facto- ry-set characteristics and field characteristics. In addition, the field characteristics can be deleted, renamed or overwritten. Importing the factory-set characteristics is possible only to a limited extent if these have been protected by the manufacturer. Fig. -
Page 50: Processing
Operation Processing 5.5.1 Hardware filter The Hardware filter parameter in the tab Settings > Processing influences the bandwidth of the analog low-pass filter. This affects the analog outputs and the digital output. No data rate reduction. Hardware filter 20 / 5,000 / 20,000 Hz 5.5.2 Sensor Temperature, Controller Temperature Tab Settings >... -
Page 51: Outputs
Operation Outputs 5.6.1 Displacement, analog Menu Settings > Outputs > Displacement, 100 % analog. Analog Default characteristic Max. output range: 4 mA ... 20 mA or 0 V ... 10 V output Output amplification ∆ I : 16 mA or ∆ U : 10 V;... -
Page 52: Temperature And Limit Value Outputs
Operation 5.6.2 Temperature and Limit Value Outputs 5.6.2.1 General These functions are possible with the DT3061, DT3071 controller. Depending on the configuration, an output can be used as tempera- ture or switching output. 5.6.2.2 Temperature Output Menu Settings > Outputs > Temperature Via the temperature outputs, the sensor and controller temperatures can be scaled and output as analog voltage. -
Page 53: Limit Output
Operation 5.6.2.3 Limit Output This function is available with controller DT3061, DT3071. Threshold A (A) Menu Settings > Outputs > Limit value 1/2. The eddyNCDT 3061 can check the measurement result to adjustable limits. This means that threshold values can be monitored, impermissible tolerances detected and sorting criteria realized. - Page 54 Operation Hysteresis Thres- hold A Thres- hold B t < Hold time Fig. 45 Timing limit monitoring, event (E) < hold time, logic: positive Hysteresis Thres- hold A Thres- hold B Event Hold time Fig. 46 Timing limit monitoring, event (E) > hold time, logic: negative Duration of limit infringement Delay time t <...
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Page 55: System Settings
Operation System Settings 5.7.1 Language Selection The web interface promotes the units millimeter (mm) when displaying measuring results. You can choose Chinese, German, English, Japanese or Korean in the web interface. You can also change the language in the menu bar. -
Page 56: Password
Operation 5.7.3 Password Assigning passwords and the User level prevent unauthorized changes to controller settings. In the delivery state, no password is deposited in the controller. A firmware update will not change a custom password. After the controller has been configured, you should enable password protection. Change to the menu Settings >... -
Page 57: Import, Export
Operation 5.7.5 Import, Export Menu Settings > System settings > Manage settings. Here you can export all controller settings in a file or reimport them from a file. The Export feature generates a text file which you can either store or display with an editor. -
Page 58: Positioning The Target
Operation Positioning the Target Position the target within the sensor measuring range. The value for the start of the measuring range (SMR) depends on the sensor. This value can be found in the technical data of the sensor, see Chap. 2.5. If the user restricts the measuring range, this possibly results in new values for SMR, MMR and EMR. -
Page 59: Distance Measurements
Operation Distance Measurements Switch to the Measurement menu. Click the Start measuring button. Statistic values are calculated in the web interface. Clicking onto the start /stop measuring button starts/stops the calculation. At the beginning of measurement, the statistic values are reset. During a measurement, the statistic values are updated with each new package received by the controller. -
Page 60: Elimination Errors
Elimination Errors Elimination Errors Error Cause and solution Output signal in positive or negative saturation, - Cable and/or sensor not connected. depends on the scaling of the analog output. - Sensor has open loop. - Cable is defective. Please note the remarks in the web interface. Replace cable and/or sensor. -
Page 61: Disclaimer
MICRO-EPSILON or to your distributor / retailer. MICRO-EPSILON undertakes no liability whatsoever for damage, loss or costs caused by or related in any way to the product, in par- ticular consequential damage, e.g., due to... -
Page 62: Decommissioning, Disposal
Decommissioning, Disposal Decommissioning, Disposal Remove the power supply and all output cables from the controller. Incorrect disposal may cause harm to the environment. Dispose of the device, its components and accessories, as well as the packaging materials in compliance with the applicable country-specific waste treatment and disposal regulations of the region of use. -
Page 63: Appendix
Appendix | Optional Accessories Appendix Optional Accessories PS2020 Power supply unit Input: 100-240 VAC Output: 24 VDC / 2.5 A Mounting onto symmetrical standard rail 35 mm x 7.5 mm DIN 50022 MC25D(01) Micrometer calibration unit Setting range: 0-2.5 mm, with digital position reading and adjustable zero, for sensors type ES04-ES2 resp. - Page 64 Appendix | Optional Accessories PCx/8-M12 Supply and signal cable 8-pin with M12 connector Standard length: 3 m Optionally available: 3 / 10 / 15 m 10 m as drag-chain suitable variant eddyNCDT 306x / 307x Page 64...
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Page 65: Model Designation Sensor
Appendix | Model Designation Sensor Model Designation Sensor Measuring range A = mini Eddy / 1 / 2 / 3 / 4 S = male connector B = normal Sensor 6 / 8 mm C = integrated cable Cable length [m] C = large Option S = shielded... - Page 66 MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Koenigbacher Str. 15 · 94496 Ortenburg / Germany Tel. +49 (0) 8542 / 168-0 · Fax +49 (0) 8542 / 168-90 X9751385-A022081MSC info@micro-epsilon.com · www.micro-epsilon.com Your local contact: www.micro-epsilon.com/contact/worldwide/ MICRO-EPSILON MESSTECHNIK...
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