Wayne-Dalton 9800 Installation Instructions And Owner's Manual
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Wayne-Dalton 9800 Installation Instructions And Owner's Manual

Wayne-Dalton 9800 Installation Instructions And Owner's Manual

Residential and light commercial standard lift windload
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Model 9800
T
O R S I O N
R
L
ESIDENTIAL AND
IGHT
S
L
TANDARD
IFT
W
INDLOAD
I
I
NSTALLATION
NSTRUCTIONS
M
ANUAL
DEFINITION OF LIGHT COMMERCIAL:
1. Door Heights less than or equal to 8'0" (< = 8'0") are considered
Residential Applications.
2. Door Heights greater than 8'0" (> 8'0") are considered Light
Commercial Applications.
PLEASE DO NOT RETURN THIS PRODUCT
TO THE STORE
If you need assistance, please call 1-866-
569-3799 (press Option 1) and follow the
prompts to contact a customer service
representative. They will be happy to handle
any questions that you may have.
©Copyright 2021
Wayne Dalton, a division of Overhead Door Corporation
C
OMMERCIAL
A
O
'
ND
WNER
S
T a b l e O f C o n t e n t s
IMPORTANT NOTICES!
To avoid possible injury, read and fully understand the enclosed
instructions carefully before installing and operating the garage door. Pay
close attention to all warnings and notes. After installation is complete,
fasten this manual near garage door for easy reference.
This Installation document is available at no charge from:
- Your local Wayne Dalton Sales Center, or
- Online at www.Wayne-Dalton.com, or
- By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box
67, Mt. Hope, OH., 44660
Part Number
351660
2
2
2
3
4
4
6
7
11
17
17
17
17
18
18
18
18
19
REV14_01/15/2021

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Summary of Contents for Wayne-Dalton 9800

  • Page 1: Table Of Contents

    This Installation document is available at no charge from: - Your local Wayne Dalton Sales Center, or - Online at www.Wayne-Dalton.com, or - By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box 67, Mt. Hope, OH., 44660...

  • Page 2: Pre-Installation

    Existing Door & Prepar- NEVER hang tools, bicycles, hoses, clothing or anything else from horizontal tracks. ing the Opening. These are available for download at www.Wayne-Dalton.com or at your Track systems are not intended or designed to support extra weight.

  • Page 3: Package Contents

    NOTE: Drill a 3/16” pilot hole in the mounting surface to avoid splitting the lumber. Do not attach the mounting surface with nails. Package Contents WEATHERSTRIPS (MAY NOT BE INCLUDED): Depending on the size of your door, you may have to cut or trim the weatherstrips (if neces- sary) to properly fit into the header and jambs.

  • Page 4: Door Section Identification

    bottom astragal, the factory attached bottom corner brackets, and by the bottom corner bracket warning labels on each end stile. The LOCK SECTION can be identified by #2 graduated end hinges. The INTERMEDIATE SECTION I can be identified by #3 graduated end hinges. The interme- diate I section will have a warning label attached to either the right or left hand end stile.
  • Page 5 3” Ratchet Sockets: 7/16”, Wrenches: 3/8”, 7/16”, Phillips head screwdriver extension 1/2”, 9/16”, 5/8” 1/2”, 9/16”, 5/8” Vise clamps Hammer Step ladder Leather gloves Pencil Saw horses Safety glasses Approved winding bars Locking pliers...

  • Page 6: Breakdown Of Parts

    BREAKDOWN OF PARTS NOTE: The illustrations shown on this page are J11. general representations of the door parts. Each specific door models may have unique variations. J11. J12. J11. J10. J11. J10. Top of vertical Top of vertical track track B2.

  • Page 7: Door Installation Instructions

    Quick Install feature in the vertical track and turn the bracket perpendicular to the track so the mounting flange is toward the back (flat) leg of the track. Repeat the same process for right hand side. Left hand (9800 Non-Sonoma) Jamb Bracket Schedule flag angle DOOR TRACK...
  • Page 8 NOTE: Refer to the Package Contents and or Breakdown Of Parts to determine if your door Position the left hand horizontal track angle, as shown. Place the Quick Install tabs of the horizontal track angle in the key slot of the left hand horizontal track. Using a hammer, tap came with hinge reinforcing brackets.
  • Page 9 NOTE: Depending on your door, you may have Quick Install Flag Angles, Fully Adjustable Flag Angles, Riveted Vertical Track Assemblies or you may have Angle Mount Vertical Track As- semblies. Refer to Package Contents / Breakdown of Parts, to determine which Flag Angles / Angle mount Riveted vertical track...
  • Page 10 1/4”-14 x 5/8” Self tapping screw locations Top section Top section Drawbar Center Strut Right graduated end hinge Left graduated end hinge operator bracket hinge(s) with short stem track roller with short stem track roller 1/4”-14 x 5/8” Self tapping screw locations 1/4”...

  • Page 11: Counterbalance Installation Instructions

    end over the top track roller of the top section. Align key slot of the horizontal track with the nuts to secure the top fixture slide to the top fixture base. Next and if applicable, lock each of Quick Install tab of the flag angle. Push curved portion of horizontal track down to lock in the top fixture slide into place using (1) 1/4”...
  • Page 12 Mounting surface Center bracket Mounting Vertical Left hand bushing assembly (3” Minimum) surface line end bracket (3” Minimum) 5/16” x 1-5/8” Hex head 5/16” x 1-5/8” Hex head lag screws (RED HEAD) lag screws (RED HEAD) Left Vertical hand 5/16” x 1-5/8” line Lag screws bracket...
  • Page 13 NOTE: Layout Right hand cable NOTE: Layout counterbalance parts in drum, black counterbalance parts in proper orientation, then proper orientation, then install onto torsion install onto torsion shaft, as shown. shaft, as shown. Torsion keyed shaft Coupler Right hand Left wound, black halves cable drum, Center...
  • Page 14 NOTE: Refer to Package Contents / Breakdown of Parts, to determine if your door came with NOTE: If you have torsion keyed shaft(s), insert (1) key into the slot of both the cable drum a coupler assembly. and the slot in the torsion keyed shaft, as shown. IMPORTANT: THE SPRING WARNING TAG(S) SUPPLIED MUST BE SECURELY ATTACHED Rotate the left hand drum and torsion shaft until counterbalance lift cable is taut.
  • Page 15 2. Maintaining a tight grip on the winding rod rotate it slowly in the proper direction, as shown below. Securing Door for Spring Winding 3. If there is any slippage of the winding rod in the winding cone socket, reverse the direction of winding and return the cone to its original position.
  • Page 16 BACK HANGS THAT CANTILEVERS 4” OR MORE BEYOND A SOUND FRAMING MEMBER. NOTE: Door not shown for clarity. NOTE: If rear back hangs are to be installed over drywall, use (2) 5/16” x 2” hex head lag screws and make sure lag screws engage into solid structural lumber. WARNING FAILURE TO ASSEMBLE AND ATTACH REAR BACK HANGS PROPERLY Header...

  • Page 17: Optional Installation

    Optional Installation Door Arm Hookup Align hole in the door arm with holes in drawbar operator bracket tabs, as shown. Insert 5/16” x 1-1/4” clevis pin, making sure hole in clevis pin is outside of second tab of drawbar operator bracket. Insert hairpin cotter into clevis pin hole and spread hairpin cotter to secure assembly, as shown.

  • Page 18: Maintenance

    © Copyright 2010 Wayne-Dalton, 262484 REV1 01/08/10 © Copyright 2010 Wayne-Dalton, 262484 REV1 01/08/10 a Division of Overhead Door Corp. a Division of Overhead Door Corp. Bottom corner bracket warning labels 67, Mt. Hope, OH., 44660, or at www.Wayne-Dalton.com. For additional information on...

  • Page 19: Warranty

    Model 9800 Limited Warranty Wayne Dalton, a division of Overhead Door Corporation ("Seller") warrants to the original purchaser of the Model 9800 (“Product”), Wayne Dalton, a division of Overhead Door Corporation ("Seller") warrants to the original purchaser of the (“Product”), (“Product”),...
  • Page 20 Thank you for your purchase. PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE If you need assistance, please call 1-866-569-3799 (press Option 1) and follow the prompts to contact a customer service representative. They will be happy to handle any questions that you may have.

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