Amazone KG 6002-2 Original Operating Manual
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Amazone KG 6002-2 Original Operating Manual

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Original operating manual
Rotary cultivator
KG 6002-2
SmartLearning
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  • Page 1 Original operating manual Rotary cultivator KG 6002-2 SmartLearning www .amazone.de...
  • Page 2 Please enter the identification data of the implement. The identification data can be found on the rating plate.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS 3-point mounting frame 1 About this operating manual Rating plate on the implement Diagrams Universal operating tool 1.1.1 Warnings and signal words 4.10 Universal joint shaft locking 1.1.2 Further instructions mechanism 1.1.3 Instructions 4.11 Lighting and identification for road travel 1.1.4...
  • Page 4 TABLE OF CONTENTS Using the centre line eradicator Turning on the headlands Using the hydraulic top link Coupling the implement 8 Parking the machine 6.6.1 Coupling the 3-point mounting frame Unfolding the implement 6.6.2 Coupling the hydraulic hose lines Lowering the implement 6.6.3 Coupling the power supply Uncoupling the power supply...
  • Page 5 TABLE OF CONTENTS Cleaning the machine 10 Loading the machine 10.1 Lifting the implement 10.2 Lashing the machine 11 Appendix 11.1 Bolt tightening torques 11.2 Other applicable documents 12 Directories 12.1 Glossary 12.2 Index MG6750-EN-II | C.1 | 21.07.2021...

  • Page 7: About This Operating Manual

    1 | About this operating manual About this operating manual CMS-T-00000081-D.1 1.1 Diagrams CMS-T-005676-C.1 1.1.1 Warnings and signal words CMS-T-00002415-A.1 Warnings are marked with a vertical bar with a triangular safety symbol and the signal word. The signal words "DANGER", "WARNING" or "CAUTION" describe the severity of the potential danger and have the following meanings: DANGER...

  • Page 8: Instructions

    1 | About this operating manual Diagrams ENVIRONMENTAL INFORMATION Indicates a risk for environmental damage. NOTE Indicates application tips and instructions for optimal use. 1.1.3 Instructions CMS-T-00000473-B.1 Numbered instructions CMS-T-005217-B.1 Actions that have to be performed in a specific sequence are represented as numbered instructions. The specified sequence of the actions must be observed.

  • Page 9: Lists

    1 | About this operating manual Diagrams Example: 1. Instruction 1 Alternative instruction 2. Instruction 2 Instructions with only one action CMS-T-005211-C.1 Instructions with only one action are not numbered, but rather shown with a arrow. Example: Instruction Instructions without sequence CMS-T-005214-C.1 Instructions that do not require a specific sequence are shown as a list with arrows.

  • Page 10: Other Applicable Documents

    Your suggestions for improvement help us Technische Redaktion to create ever more user-friendly operating manuals. Postfach 51 Please send us your suggestions by post, fax or D-49202 Hasbergen email. Fax: +49 (0) 5405 501-234 E-Mail: td@amazone.de MG6750-EN-II | C.1 | 21.07.2021...

  • Page 11: Safety And Responsibility

    2 | Safety and responsibility Safety and responsibility CMS-T-00004173-B.1 2.1 Basic safety instructions CMS-T-00004174-B.1 2.1.1 Safe operating organisation CMS-T-00002302-C.1 2.1.1.1 Personnel qualification CMS-T-00002306-A.1 2.1.1.1.1 Requirements for all persons working with the machine CMS-T-00002310-A.1 If the machine is used improperly, people can be injured or killed.
  • Page 12 2 | Safety and responsibility Basic safety instructions 2.1.1.1.2 Qualification levels CMS-T-00002311-A.1 For working with the machine, the following qualification levels are provided: Farmer Agricultural helper As a matter of principle, the activities described in this operating manual can be performed by persons with the qualification level "Agricultural helper".
  • Page 13 2 | Safety and responsibility Basic safety instructions Activity examples: Driving the machine Adjusting the working depth 2.1.1.2 Workplaces and passengers CMS-T-00002307-B.1 Passengers Passengers can fall, be run over and severely injured or killed due to machine movements. Ejected objects can hit and injure passengers. Do not let anybody ride on the machine.
  • Page 14 2 | Safety and responsibility Basic safety instructions Danger due to damage to the machine Damage to the machine can impede the operational safety of the machine and cause accidents. This can result in serious injury or death. If you suspect or observe damage, secure the tractor and implement.
  • Page 15 2 | Safety and responsibility Basic safety instructions 2.1.1.4.2 Personal protective equipment CMS-T-00002316-B.1 Personal protective equipment Wearing personal protective equipment is an important safety element. Missing or unsuitable personal protective equipment increases the risk of damage to health and personal injury. Personal protective equipment includes: work gloves, safety shoes, protective clothing, breathing protection, hearing protection, face protection,...

  • Page 16: Knowing And Preventing Dangers

    2 | Safety and responsibility Basic safety instructions 2.1.1.4.3 Warning symbols CMS-T-00002317-B.1 Keep warning symbols legible Warning symbols on the machine warn you of risks in danger areas and are an important element of the machine's safety equipment. Missing warning symbols increase the risk of serious and lethal personal injury.
  • Page 17 2 | Safety and responsibility Basic safety instructions Risk of injury on the universal joint shaft Persons can be caught, pulled in and severely injured by the universal joint shaft and driven components. If the universal joint shaft is angled down too much, the implement can be damaged, parts can be ejected at high speed, and persons can be injured.
  • Page 18 2 | Safety and responsibility Basic safety instructions 2.1.2.2 Danger areas CMS-T-00004918-B.1 Dangers areas on the machine The following basic dangers are encountered in the danger areas: The implement and its work tools move during operation. Hydraulically raised machine parts can descend unnoticed and slowly.

  • Page 19: Safe Operation And Handling Of The Machine

    2 | Safety and responsibility Basic safety instructions 2.1.3 Safe operation and handling of the machine CMS-T-00002304-G.1 2.1.3.1 Coupling implements CMS-T-00002320-C.1 Coupling the implement to the tractor Incorrectly coupling of the implement to the tractor results in hazards that can cause serious accidents.
  • Page 20 2 | Safety and responsibility Basic safety instructions 2.1.3.2 Driving safety CMS-T-00002321-D.1 Risk when driving on roads and fields Any mounted or towed implement as well as front or rear ballast weights on the tractor influence the driving behaviour and the steering and braking power of the tractor.
  • Page 21 2 | Safety and responsibility Basic safety instructions Preparing the machine for road travel If the machine is not properly prepared for road travel, it can result in serious traffic accidents. Check the lighting and identification for road travel for proper function. Remove coarse dirt from the implement.

  • Page 22: Safe Maintenance And Modification

    To ensure that the operating permit remains valid in accordance with national and international regulations, ensure that the specialist workshop only uses conversion parts, spare parts and special equipment approved by AMAZONE. MG6750-EN-II | C.1 | 21.07.2021...
  • Page 23 2 | Safety and responsibility Basic safety instructions 2.1.4.2 Work on the machine CMS-T-00002323-C.1 Only work on the machine when it is at a standstill If the machine is not standing still, part can move unintentionally or the machine can be set in motion.
  • Page 24 2 | Safety and responsibility Basic safety instructions Maintenance work Improper maintenance work, particularly on safety-related components, endangers operational safety. This can result in accidents and serious personal injury or even death. Safety-related components include, for example, hydraulic components, electronic components, frames, springs, trailer coupling, axles and axle suspensions, lines and tanks containing flammable substances.
  • Page 25 Before welding on the implement, uncouple the implement from the tractor. 2.1.4.3 Operating materials CMS-T-00002324-C.1 Unsuitable operating materials Operating materials that do not meet AMAZONE requirements can cause implement damage and accidents. Only use operating material that meet the requirements in the Technical Data.

  • Page 26: Safety Routines

    CMS-T-00002325-B.1 Special equipment, accessories, and spare parts Special equipment, accessories, and spare parts that do not meet AMAZONE requirements can impede the operational safety of the implement and cause accidents. Only use original parts or parts that meet AMAZONE requirements.
  • Page 27 2 | Safety and responsibility Safety routines Securing the machine After uncoupling, the implement has to be secured. If the implement and implement parts are not secured, there is a risk of personal injury due to crushing and cutting. Only park the implement on stable and level ground.
  • Page 28 2 | Safety and responsibility Safety routines Climbing on and off Negligent behaviour while climbing on and off can cause people to fall off the ladder. People who climb onto the machine without using the intended access steps can slip, fall, and suffer severe injury.

  • Page 29: Intended Use

    Further instructions for intended use in special cases can be requested from AMAZONE. Uses other than those specified under the intended use are considered as improper. The manufacturer is not liable for any damage resulting from improper use, solely the operator is responsible.

  • Page 30: Product Description

    4 | Product description Product description CMS-T-00003987-C.1 4.1 Implement overview CMS-T-00003988-C.1 CMS-I-00002928 Side guide plate Centre line eradicator Implement sections Rating plate on the implement Front tool protection Universal joint shaft 10 Tines Wheel mark eradicator 11 Lighting and identification for road travel Transport frame locking device 3-point mounting frame MG6750-EN-II | C.1 | 21.07.2021...

  • Page 31: Function Of The Implement

    4 | Product description Function of the implement CMS-I-00003629 Track marker Mechanical working depth adjustment Transport frame Angular gearbox Lighting and identification for road travel Hose cabinet 10 Threaded cartridge Scraper 11 Manual transmission Roller 12 Oil cooler Levelling board working depth adjustment 4.2 Function of the implement CMS-T-00003989-B.1 The tines 4 break open the soil.

  • Page 32: Special Equipment

    4 | Product description Special equipment On-grip tines avoid smearing horizons and have a segregating effect. As a result, the fine earth 2 is deposited in the lower area of the tilled zone and the coarse soil particles 1 remain at the surface. This protects the seedbed from capping due to rain.

  • Page 33: Protective Equipment

    4 | Product description Protective equipment Oil cooler Transport frame Hydraulic working depth adjustment 4.4 Protective equipment CMS-T-00003991-B.1 4.4.1 Universal joint shaft guard CMS-T-00003992-B.1 As standard, the universal joint shafts are equipped with guard tubes 2 and protective sleeves 1 . Proper attachment of the supporting chains rules out the risk of winding.

  • Page 34: Frame Transport Lock

    4 | Product description Protective equipment The rear tool guard consists of the guard rails 1 and the trailing roller 2 . CMS-I-00003297 4.4.3 Frame transport lock CMS-T-00003993-A.1 The transport lock 1 prevents the folding frame parts from unfolding unintentionally. The transport lock is opened with the pull rope 2 .

  • Page 35: Warning Symbols

    4 | Product description Warning symbols The transport lock 1 prevents the inner carrying arms 2 from swinging excessively with the trailing roller in the folded state. CMS-I-00002933 4.5 Warning symbols CMS-T-00003995-C.1 4.5.1 Positions of the warning symbols CMS-T-00003996-C.1 CMS-I-00002937 MG6750-EN-II | C.1 | 21.07.2021...

  • Page 36: Layout Of The Warning Symbols

    4 | Product description Warning symbols CMS-I-00002938 4.5.2 Layout of the warning symbols CMS-T-000141-D.1 Warning symbols indicate danger areas on the machine and warn against residual dangers. In these danger areas, there are permanent or unexpected dangers. A warning symbol consists of two fields: Field 1 shows the following: A pictogram depicting the danger area, CMS-I-00000416...

  • Page 37: Description Of The Warning Symbols

    4 | Product description Warning symbols 4.5.3 Description of the warning symbols CMS-T-00003998-B.1 MD 075 Risk of cuts for fingers, hands, and arms As long as engine of the tractor or machine is running, stay away from the danger area. Wait until all moving parts of the machine are at a standstill before reaching into the danger area.
  • Page 38 4 | Product description Warning symbols MD 082 Risk of falling from tread surfaces and platforms Do not let anybody ride on the implement. Do not let anybody climb onto the driving implement. CMS-I-000081 MD 084 Risk of crushing for the whole body from lowering implement parts Make sure that there is nobody standing in the danger area.
  • Page 39 4 | Product description Warning symbols MD095 Risk of accident due to non-compliance with the instructions in this operating manual Before your work on or with the implement, read and understand the operating manual. CMS-I-000138 MD 096 Risk of infection from escaping hydraulic fluid under high pressure Never look for leaks in hydraulic hose lines using your hand or fingers.
  • Page 40 4 | Product description Warning symbols MD 102 Risk due to unintentional starting and rolling away of the machine Before performing any work, secure the implement against unintentional starting and rolling away. CMS-I-00002253 MD104 Risk of crushing die to swivelling parts of the implement As long as the tractor engine is running, maintain an adequate safety distance from...

  • Page 41: Threaded Cartridge

    4 | Product description Threaded cartridge MD119 Risk of implement damage due to excessively high drive speeds and incorrect direction of rotation of the drive shaft Comply with the maximum drive speed and direction of rotation of the drive shaft on the implement side, as shown on the pictogram.

  • Page 42: 3-Point Mounting Frame

    4 | Product description 3-point mounting frame 4.7 3-point mounting frame CMS-T-00004004-A.1 Category 3 lower link mounting Spacer discs for the ball sleeves Category 3 top link mounting Additional Category 3 top link mounting CMS-I-00002943 The 3-point mounting frame is used to couple the implement onto the tractor.

  • Page 43: Universal Operating Tool

    4 | Product description Universal operating tool 4.9 Universal operating tool CMS-T-00001735-B.1 Setting work on the implement is performed with the universal operating tool 1 . The universal operating tool is parked in a holder on the implement frame. CMS-I-00001082 4.10 Universal joint shaft locking mechanism CMS-T-00005052-A.1 If the tool carriers encounter an obstacle, the tool...

  • Page 44: Lighting And Identification For Road Travel

    4 | Product description Lighting and identification for road travel 4.11 Lighting and identification for road travel CMS-T-00006398-A.1 4.11.1 Lighting and identification to the rear CMS-T-00001498-C.1 Warning signs Reflector, red Rear lights, brake lights, and turn indicators Reflector, yellow CMS-I-00004545 NOTE The lighting and identification for road travel can vary depending on the national regulations.

  • Page 45: Additional License Plate

    4 | Product description Additional license plate 4.12 Additional license plate CMS-T-00003999-B.1 Licence plate lighting Licence plate holder CMS-I-00003163 4.13 Rollers CMS-T-00004009-A.1 4.13.1 Wedge ring roller KW CMS-T-00000601-A.1 The wedge ring roller with a diameter of 580 mm is very suitable for medium soils. The adjustable scrapers keep the area between the wedge rings clean.

  • Page 46: Wedge Ring Roller With Matrix Tyre Profile

    4 | Product description Rollers 4.13.2 Wedge ring roller with matrix tyre profile CMS-T-00000602-A.1 The wedge ring roller with matrix tyre profile and 650 mm diameter is very suitable for light, medium and heavy soils. The adjustable scrapers keep the area between the wedge rings clean.

  • Page 47: Oil Cooler

    4 | Product description Oil cooler 4.14 Oil cooler CMS-T-00004053-B.1 The oil cooler 2 cools the gear oil. The gear oil flows through an oil filter 4 . The fan 1 behind the oil cooler is connected to the tractor socket. Every 20 minutes, the fan changes its direction of rotation for approx.

  • Page 48: Technical Data

    5 | Technical data Technical data CMS-T-00004082-B.1 5.1 Dimensions CMS-T-00004085-A.1 Dimensions KG 6002-2 [mm] 3000 In combination with potato tines Transport width 3250 Transport height 3600 1950 In combination with track marker Total length 3680 Working width 6085 Centre of gravity distance with roller 5.2 Permissible total weight...

  • Page 49: Working Speed

    5 | Technical data Working speed 5.4 Working speed CMS-T-00004087-A.1 Type Working speed [km/h] KG 6002-2 4-12 5.5 Working depth CMS-T-00004091-A.1 Tool tines Length of the tool tines [mm] Maximum working depth [mm] Trailing tine set On-grip Special tine set...

  • Page 50: Noise Development Data

    5 | Technical data Noise development data Universal joint shaft Speed 540 rpm / 750 rpm / 1000 rpm Direction of rotation Clockwise 5.7 Noise development data CMS-T-00004666-A.1 The workplace-related emission sound pressure level is lower than 72 dB(A), measured in operating condition at the ear of the tractor driver with the cab closed.

  • Page 51: Oils And Filling Capacities

    5 | Technical data Oils and filling capacities 5.10 Oils and filling capacities CMS-T-00004158-A.1 NOTE If oil types are mixed, warranty claims cannot be accepted. Do not mix oils. Fill with new and clean gear oil. NOTE Specifications for the manual transmission and the angular gearboxes: Manufacturer Gear oil...
  • Page 52 Falcon CLP 460 ESSO Spartan EP 460 FINA Giran 460 Fuchs Renep Compound 110 Mobil Mobilgear 600 XP 460 Shell Omala 460 OMV Gear HST 460 Implement type Fill quantity per spur gear trough [litres] KG 6002-2 MG6750-EN-II | C.1 | 21.07.2021...

  • Page 53: Preparing The Machine

    6 | Preparing the machine Preparing the machine CMS-T-00004039-B.1 6.1 Calculating the required tractor characteristics CMS-T-00000063-B.1 CMS-I-00000581 Calculated Designation Unit Description values Tractor empty weight Front axle load of the operational tractor without mounted implement or ballast weights Rear axle load of the operational tractor without mounted implement or ballast weights Total weight of front-mounted implement or front ballast Permissible total weight of rear-mounted implement or rear...
  • Page 54 6 | Preparing the machine Calculating the required tractor characteristics Calculated Designation Unit Description values Distance between the centre of the front axle and the centre of the lower link connection Centre of gravity distance: Distance between the centre of gravity of the front-mounted implement or the front ballast and the centre of the lower link connection Wheelbase...
  • Page 55 6 | Preparing the machine Calculating the required tractor characteristics 3. Calculate the actual total weight of the tractor- implement combination. CMS-I-00000515 4. Calculate the actual rear axle load. Htat Vtat Htat Htat CMS-I-00000514 5. Determine the tyre load capacity for two tractor tyres in the manufacturer specifications.

  • Page 56: Adjusting The 3-Point Mounting Frame

    6 | Preparing the machine Adjusting the 3-point mounting frame 6.2 Adjusting the 3-point mounting frame CMS-T-00004040-A.1 The 3-point mounting frame is adjusted to the catch hooks of the tractor using the spacer discs 2 . NOTE The ball sleeves 1 can only be used with Cat. 3 pins 3 .

  • Page 57: Using The Centre Line Eradicator

    6 | Preparing the machine Using the centre line eradicator 3. Push the universal joint shaft onto the drive shaft on the gearbox. To secure the universal joint shaft on the gearbox, install and tighten the dowel pin on the universal joint shaft.

  • Page 58: Using The Hydraulic Top Link

    6 | Preparing the machine Using the hydraulic top link REQUIREMENTS The implement is not coupled 1. Align the centre line eradicator 4 in the bracket 2. Secure the centre line eradicator with the pin 2 . 3. Secure the pin with a linch pin 3 . CMS-I-00002977 6.5 Using the hydraulic top link CMS-T-00004546-A.1...

  • Page 59: Coupling The Implement

    6 | Preparing the machine Coupling the implement To adjust the length of the hydraulic top link, put the switch 1 in position 0. The lamp 2 is not lit. To shorten the hydraulic top link, actuate the "beige 1" tractor control unit. To extend the hydraulic top link, actuate the "beige 2"...
  • Page 60 6 | Preparing the machine Coupling the implement Type of actuation Function Symbol Latching Permanent oil circulation Oil circulation until action is Momentary executed Free oil flow in the tractor control Floating unit Designation Function Tractor control unit Unfold Folding the Green Double-acting implement...

  • Page 61: Coupling The Power Supply

    6 | Preparing the machine Coupling the implement IMPORTANT Implement damage due to insufficient hydraulic oil return flow Only use DN16 lines for the pressureless hydraulic oil return flow. Select short return paths. Connect the pressureless hydraulic return flow correctly. Install the supplied coupling sleeve on the pressureless hydraulic oil return.

  • Page 62: Coupling The Universal Joint Shaft

    6 | Preparing the machine Coupling the implement 6.6.4 Coupling the universal joint shaft CMS-T-00004160-B.1 1. Pull back the drawing sleeve on the tractor side. 2. Push the universal joint shaft onto the tractor PTO shaft. The drawing sleeve engages. 3.

  • Page 63: Preparing The Implement For Operation

    6 | Preparing the machine Preparing the implement for operation 6.7 Preparing the implement for operation CMS-T-00004042-B.1 6.7.1 Uncoupling the transport frame CMS-T-00004089-B.1 To lock the hydraulic top link, see section "Using the hydraulic top link". 2. Lift the implement along with the transport frame CMS-I-00002986 3.

  • Page 64: Unfolding The Implement

    6 | Preparing the machine Preparing the implement for operation 8. lower the implement. The transport frame support 2 is touching the ground. 9. Continue lowering the implement. The catching sockets 3 are released from the transport frame. To lock the hydraulic top link, see section "Using the hydraulic top link".

  • Page 65: Manual Working Depth Adjustment

    6 | Preparing the machine Preparing the implement for operation 6.7.3 Manual working depth adjustment CMS-T-00004044-B.1 The soil tillage implement 4 is supported by the carrying arms 2 for the trailing roller 1 . To adjust the working depth, the depth setting pin 3 is inserted in the desired hole.
  • Page 66 6 | Preparing the machine Preparing the implement for operation The edges of the depth setting pins have different distances 1 . A finer graduation of the working depth is achieved by turning the depth setting pin 3 . The number 2 on the handle provides information on the setting.
  • Page 67 6 | Preparing the machine Preparing the implement for operation Pegging position Working depth Higher + Deep tillage Lower - Shallow tillage 14. Rest the adjusting rod 1 in the support 2 . 15. Insert the depth setting pin at the desired position.

  • Page 68: Hydraulic Adjustment Of The Working Depth

    6 | Preparing the machine Preparing the implement for operation 6.7.4 Hydraulic adjustment of the working depth CMS-T-00004045-B.1 The soil tillage implement 3 is supported by the carrying arms for the trailing roller 4 . The working depth is adjusted hydraulically 1 . The scale 2 shows the set working depth.

  • Page 69: Adjusting The Working Depth Of The Levelling Board

    6 | Preparing the machine Preparing the implement for operation 6.7.5 Adjusting the working depth of the levelling board CMS-T-00004046-B.1 The levelling board 1 levels the flow of soil between the tines and the roller. To crush large clods of soil more effectively, the soil clods are held between the tines by the levelling board.

  • Page 70: Adjust The Working Depth Of The Side Guide Plates

    6 | Preparing the machine Preparing the implement for operation 6.7.6 Adjust the working depth of the side guide plates CMS-T-00004049-B.1 The side guide plate ensures that the tilled soil is not thrown to the side. The working depth can be adjusted.

  • Page 71: Adjusting The Scraper To The Roller

    6 | Preparing the machine Preparing the implement for operation tension spring bring the side panel back into working position. The pre-tensioning of the tension spring is adjustable. The tension of the spring has been adjusted at the factory for light and medium soils. Work application Spring tension After the plough,...

  • Page 72: Preparing The Track Marker For Operation

    6 | Preparing the machine Preparing the implement for operation 6.7.9 Preparing the track marker for operation CMS-T-00004052-B.1 6.7.9.1 Unfolding the track markers CMS-T-00004195-B.1 The hydraulically 3 actuated track markers 2 penetrate into the soil alternately on the right and the left beside the implement.
  • Page 73 6 | Preparing the machine Preparing the implement for operation 6.7.9.2 Determining the track marker length CMS-T-00004191-A.1 Distance from the centre of the implement to the contact area of the track marker disc. Working width of the Distance A [m] implement [m] Read the distance A from the table.

  • Page 74: Preparing The Wheel Mark Eradicator For Operation

    6 | Preparing the machine Preparing the implement for operation 6.7.9.4 Adjusting the track marker intensity CMS-T-00001726-C.1 1. loosen the bolts 1 with the universal operating tool. Work application Pitch Reduce - Light soils About parallel to the direction of travel Increase + Heavy soils More on-grip to the direction of...
  • Page 75 6 | Preparing the machine Preparing the implement for operation 1. Raise the implement. 2. Loosen and remove the nut 4 . 3. Remove the shear bolt 2 . 4. Release the linch pin 5 . 5. Remove the locking pin 1 . The maximum working depth is 150 mm.
  • Page 76 6 | Preparing the machine Preparing the implement for operation 6.7.10.3 Replacing the wheel mark eradicator coulter CMS-T-00002425-C.1 Different wheel mark eradicator coulters can be installed on the wheel mark eradicator . The choice of the wheel mark eradicator coulter depends on the operating conditions.

  • Page 77: Adjusting The Speed Of The Tines

    6 | Preparing the machine Preparing the implement for operation 6.7.11 Adjusting the speed of the tines CMS-T-00004144-A.1 6.7.11.1 Changing the gear on the manual transmission CMS-T-00004143-A.1 REQUIREMENTS The implement is cooled down NOTE The speed of the universal joint shaft must be set to 1000 rpm.
  • Page 78 6 | Preparing the machine Preparing the implement for operation 6.7.11.2 Switching the gear wheels in the manual transmission CMS-T-00004141-A.1 NOTE The speed of the universal joint shaft must be set to 1000 rpm. Lower universal joint shaft speeds lead to higher torques at the universal joint shaft. This causes the ratchet clutches to wear more rapidly.

  • Page 79: Adjusting The Section End Position

    6 | Preparing the machine Preparing the implement for operation 6. Remove both locking rings 1 . 7. Remove the gear pair 2 . 8. Interchange the gear pair. 9. Install the gear pair. 10. Install the two locking rings. 11.

  • Page 80: Preparing The Machine For Road Travel

    6 | Preparing the machine Preparing the machine for road travel 6.8 Preparing the machine for road travel CMS-T-00004110-B.1 6.8.1 Folding in the track marker CMS-T-00004051-A.1 REQUIREMENTS The implement is unfolded To fold in the active track marker, apply pressure to the "yellow 2" tractor control unit.

  • Page 81: Coupling The Transport Frame

    6 | Preparing the machine Preparing the machine for road travel The transport lock 1 secures the carrying arms 2 of the trailing roller in a folded state. 5. Check whether the inner transport lock is locked. CMS-I-00002933 6.8.3 Coupling the transport frame CMS-T-00004111-B.1 To reduce the tractor rear axle load, the rotary cultivator is connected to the transport frame 1 .
  • Page 82 6 | Preparing the machine Preparing the machine for road travel To shorten the hydraulic top link, see section "Using the hydraulic top link". The transport frame 2 is picked up with the catching sockets 1 . To lock the hydraulic top link, see section "Using the hydraulic top link".

  • Page 83: Transport Width With Installed Potato Tines

    6 | Preparing the machine Preparing the machine for road travel NOTE The transport frame is designed for forwards driving only. To manoeuvre the implement in reverse gear, Raise the implement. CMS-I-00003254 6.8.4 Transport width with installed potato tines CMS-T-00004194-A.1 When driving on public streets or roads, the tractor and implement must comply with the national road traffic regulations and the accident prevention...

  • Page 84: Calculating The Permissible Payload

    6 | Preparing the machine Calculating the permissible payload 6.9 Calculating the permissible payload CMS-T-00002254-C.1 WARNING Risk of accident due to exceeded payload If the payload is exceeded, the implement can be damaged or/and it can result in uncontrolled driving behaviour of the tractor. Carefully determine the payload of the implement.

  • Page 85: Using The Machine

    7 | Using the machine Using the machine CMS-T-00004513-A.1 7.1 Using the implement CMS-T-001727-C.1 1. Lower the implement on the field. 2. Move the hydraulic system of the 3-point power lift into float position. 7.2 Checking the set working depth CMS-T-00004568-A.1 IMPORTANT The tool carriers become worn when...

  • Page 86: Using The Track Marker

    7 | Using the machine Using the track marker 7.3 Using the track marker CMS-T-00004514-A.1 Before the track marker encounters an obstacle, lift out the track marker. 2. After passing the obstacle, lower the track marker. Lifting the track marker causes the tramline counter to be advanced.

  • Page 87: Parking The Machine

    8 | Parking the machine Parking the machine CMS-T-00004115-B.1 8.1 Unfolding the implement CMS-T-00004112-B.1 REQUIREMENTS The transport frame is uncoupled 1. Raise the implement. 2. actuate the "green 2" tractor control unit. The transport lock is unloaded. Until the implement sections have reached the end position, Actuate the pull rope and actuate the "green 1"...

  • Page 88: Lowering The Implement

    8 | Parking the machine Lowering the implement 8.2 Lowering the implement CMS-T-00004165-A.1 REQUIREMENTS The implement is unfolded IMPORTANT The centre line eradicator penetrates deeper into the soil than the tool tines To prevent damage to the centre line eradicator, do not lower the centre line eradicator onto solid ground.

  • Page 89: Disconnecting The Hydraulic Hose Lines

    8 | Parking the machine Disconnecting the hydraulic hose lines 8.4 Disconnecting the hydraulic hose lines CMS-T-00000277-D.1 1. Secure the tractor and implement. 2. Put the control lever on the tractor control unit in float position. 3. Disconnect the hydraulic hose lines 1 . 4.

  • Page 90: Uncoupling The Universal Joint Shaft

    8 | Parking the machine Uncoupling the universal joint shaft 8.6 Uncoupling the universal joint shaft CMS-T-00004159-A.1 1. Unlock the bracket. 2. Swivel the bracket 1 out of the parking position. To release the fastening chain from the tractor, see "Universal joint shaft operating manual". 4.

  • Page 91: Repairing The Machine

    9 | Repairing the machine Repairing the machine CMS-T-00004116-B.1 9.1 Maintaining the machine CMS-T-00004117-B.1 9.1.1 Maintenance schedule After initial operation Checking the hydraulic hose lines see page 87 Checking the wheel bolt tightening torques see page 87 Checking the oil level in the manual transmission see page 89 Checking the oil level in the angular gearbox see page 90...

  • Page 92: Checking The Top Link Pin And Lower Link Pin

    9 | Repairing the machine Maintaining the machine Every 500 operating hours Changing the oil of the manual transmission see page 91 Changing the oil of the angular gearbox see page 92 Replacing the oil filter see page 93 Every 50 operating hours / weekly Checking the hydraulic hose lines see page 87 Checking the oil level in the manual transmission...

  • Page 93: Checking The Hydraulic Hose Lines

    9 | Repairing the machine Maintaining the machine 9.1.3 Checking the hydraulic hose lines CMS-T-00002331-B.1 INTERVAL After initial operation Every 50 operating hours weekly 1. Check the hydraulic hose lines for damage, such as chafing point, cuts, tears and deformation. 2.

  • Page 94: Checking The Tines

    9 | Repairing the machine Maintaining the machine 9.1.5 Checking the tines CMS-T-00005050-A.1 INTERVAL Every 50 operating hours 1. Determine the length of the tines. If the minimum length of the tines is undercut, replace the tines. CMS-I-00003613 9.1.6 Replacing the tines CMS-T-00004140-A.1 INTERVAL as required...

  • Page 95: Checking The Oil Level In The Manual Transmission

    9 | Repairing the machine Maintaining the machine NOTE The outer tool carriers always rotate to the right. CMS-I-00003470 4. Pay attention to the alignment of the tine. 5. Install the new tine 2 . 6. Fasten the tine with the pin. 7.

  • Page 96: Checking The Oil Level In The Angular Gearbox

    9 | Repairing the machine Maintaining the machine 9.1.8 Checking the oil level in the angular gearbox CMS-T-00004134-A.1 INTERVAL After initial operation Every 50 operating hours weekly 1. Park the implement on a horizontal surface. 2. Remove the oil dipstick 1 . 3.

  • Page 97: Changing The Oil Of The Manual Transmission

    9 | Repairing the machine Maintaining the machine 1. Park the implement on a horizontal surface. 2. Remove the peripheral cover screws 1 . 3. Remove the cover with ventilation pipe 2 . If the spur gears are not halfway covered with transmission fluid in the spur gear trough, refill oil according to the technical data.

  • Page 98: Changing The Oil Of The Angular Gearbox

    9 | Repairing the machine Maintaining the machine 6. Refill oil according to the specification 3 and the technical data. 7. install the refill screw with a new sealing ring. 9.1.11 Changing the oil of the angular gearbox CMS-T-00004136-A.1 INTERVAL After the first 50 operating hours Every 500 operating hours ENVIRONMENTAL INFORMATION...

  • Page 99: Replacing The Oil Filter

    9 | Repairing the machine Maintaining the machine 9.1.12 Replacing the oil filter CMS-T-00004138-A.1 INTERVAL After the first 50 operating hours Every 500 operating hours ENVIRONMENTAL INFORMATION Danger due to escaping oil Collect any escaping oil. Dispose of oil removal material in an environmentally friendly manner.

  • Page 100: Checking The Wheel Mark Eradicator Coulter

    9 | Repairing the machine Maintaining the machine 9.1.13 Checking the wheel mark eradicator coulter CMS-T-00002497-C.1 INTERVAL Every 50 operating hours Every 3 months IMPORTANT The tool carriers become worn when constantly working in the soil. When the wear limit of the wheel mark eradicator coulter has been exceeded, the tool carriers constantly work in the soil horizon.

  • Page 101: Ratchet Clutch Maintenance

    9 | Repairing the machine Maintaining the machine 9.1.14 Ratchet clutch maintenance CMS-T-00004584-A.1 INTERVAL Every 6 months Perform maintenance on the ratchet clutches 1 according to the instructions from the universal joint shaft manufacturer CMS-I-00003044 9.1.15 Universal joint shaft maintenance CMS-T-00004585-A.1 INTERVAL Every 50 operating hours...

  • Page 102: Lubricating The Implement

    9 | Repairing the machine Lubricating the implement 9.2 Lubricating the implement CMS-T-00004120-B.1 IMPORTANT Implement damage due to improper lubrication Grease the implement at the marked lubrication points according to the lubrication schedule. To ensure that dirt is not pressed into the lubrication points, thoroughly clean the grease nipples and the grease gun.

  • Page 103: Overview Of Lubrication Points

    9 | Repairing the machine Lubricating the implement 9.2.1 Overview of lubrication points CMS-T-00004121-A.1 CMS-I-00003009 Every 50 operating hours / Every 6 months CMS-I-00003003 CMS-I-00003004 MG6750-EN-II | C.1 | 21.07.2021...
  • Page 104 9 | Repairing the machine Lubricating the implement CMS-I-00003005 CMS-I-00003002 CMS-I-00003006 Every 100 operating hours / Every 6 months CMS-I-00003007 MG6750-EN-II | C.1 | 21.07.2021...

  • Page 105: Eliminating Faults

    9 | Repairing the machine Eliminating faults 9.3 Eliminating faults CMS-T-00004118-B.1 Errors Cause Solution The trailing roller rotates stiffly Production-related paint residues Pull the roller over firm ground. during initial operation. make it difficult for the roller to rotate. Tines stopping during operation If the tines encounter an obstacle, see page 100 the tool carriers are blocked.
  • Page 106 9 | Repairing the machine Eliminating faults 9.3.1 Tines stopping during operation CMS-T-00004519-A.1 If the tines encounter an obstacle, the tool carriers are blocked. 1. Raise the implement. 2. Reduce the PTO shaft speed to approx. 300 rpm. The ratchet clutch engages audibly. 3.
  • Page 107 If the ratchet clutch is often triggered, perform maintenance according to the instructions from the universal joint shaft manufacturer please contact your AMAZONE customer service. NOTE If maintenance is required, the ratchet clutches must not be mixed up during installation. CMS-I-00003266 The ratchet clutches are installed correctly when the arrows point opposite to the direction of travel.

  • Page 108: Cleaning The Machine

    9 | Repairing the machine Cleaning the machine 9.3.4 The wheel mark eradicator collision protection is triggered. CMS-T-00006305-A.1 The wheel mark eradicator has encountered a solid obstacle. The shear bolt is torn and the wheel mark eradicator folded to the rear. 1.

  • Page 109: Loading The Machine

    10 | Loading the machine Loading the machine CMS-T-00004151-B.1 10.1 Lifting the implement CMS-T-00004154-B.1 The implement has 3 lashing points for slings for lifting. CMS-I-00003268 WARNING Risk of accidents due to improperly attached slings for lifting If the slings are not attached at the marked lashing points, the implement can be damaged during lifting and endanger safety.

  • Page 110: Lashing The Machine

    10 | Loading the machine Lashing the machine REQUIREMENTS The implement is unfolded 1. Attach the slings for lifting on the intended lashing points. 2. Slowly lift the implement. 10.2 Lashing the machine CMS-T-00006656-A.1 The implement has 3 lashing points 1 for lashing straps.

  • Page 111: Appendix

    11 | Appendix Appendix CMS-T-00004152-A.1 11.1 Bolt tightening torques CMS-T-00000373-B.1 CMS-I-000260 NOTE Unless specified otherwise, the bolt tightening torques listed in the table apply. 10.9 12.9 M8x1 16(17) M10x1 18(19) M12x1.5 M 14x1.5 M16x1.5 M18x1.5 M20x1.5 MG6750-EN-II | C.1 | 21.07.2021...

  • Page 112: Other Applicable Documents

    11 | Appendix Other applicable documents 10.9 12.9 M22x1.5 1050 1000 1200 M24x2 1100 1300 1050 1500 1800 M27x2 1150 1600 1950 1450 2000 2400 M30x2 1600 2250 2700 CMS-I-00000065 20.4 40.7 70.5 11.2 Other applicable documents CMS-T-00004153-A.1 Tractor operating manual Universal joint shaft operating manual MG6750-EN-II | C.1 | 21.07.2021...

  • Page 113: Directories

    12 | Directories Directories 12.1 Glossary CMS-T-00000513-B.1 Machine Mounted implements are accessory parts of the tractor. However, mounted implements are always referred to as the implement in this operating manual. Operating materials Operating materials serve to ensure operational readiness. Operating materials include e.g. cleaning agents and lubricants such as lubricating oil, greases or cleaners.

  • Page 114: Index

    12 | Directories Index 12.2 Index Contact data Technical editing 3-point mounting frame Coupling the power supply for additional fan adjusting Coupling the universal joint shaft coupling uncoupling Determining the track marker length Additional license plate Dimensions Address Documents Technical editing Drivable slope inclination Adjusting the speed of the tines Changing the gear on the manual transmission 71...
  • Page 115 12 | Directories Index Intended use Power supply coupling uncoupling Preparing the implement for operation Lighting and identification Adjusting the speed of the tines Front Adjusting the wheel mark eradicator to the Rear track width Lowering the implement Uncoupling the transport frame Unfolding the implement 58, 73, 81 Lower link pin...
  • Page 116 12 | Directories Index Repairing the machine Universal joint shaft Eliminating faults installing Ratchet clutch maintenance Replacing the oil filter Universal joint shaft maintenance Roller Using the centre line eradicator Adjusting the scraper Using the hydraulic top link Roller transport lock Using the machine Checking the set working depth Using the track marker...
  • Page 118 AMAZONEN-WERKE H. DREYER SE & Co. KG Postfach 51 49202 Hasbergen-Gaste Germany +49 (0) 5405 501-0 amazone@amazone.de www.amazone.de MG6750-EN-II | C.1 | 21.07.2021...

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