Related Manuals for Amazone Cenius 3001 special
Summary of Contents for Amazone Cenius 3001 special
- Page 1 Operator’s manual &HQLXV VSHFLDO VXSHU Mulch cultivator Before starting operation MG1092 carefully read and adhere to BAG 0008.0 03.05 this operator’s manual. Printed in Germany Keep for other users.
- Page 2 Reading the instruction manual and to adhere to it should not appear to be inconvenient and superfluous as it is not enough to hear from others and to realise that a machine is good, to buy it and to believe that now everything would work by itself.
- Page 3 + 49 (0) 5405 501-290 Fax.: + 49 (0) 5405 501-106 E-mail: et@amazone.de Spare parts online catalogue: www.amazone.de When ordering spare parts please always state the serial number of your machine. Formal remarks to this operator’s manual Document Number: MG1092 Date of edition 03.05...
- Page 4 Please send your suggestions by fax. AMAZONEN-WERKE H. DREYER GmbH & Co. KG P. O. Box 51 D-49202 Hasbergen Tel.: + 49 (0) 5405 50 1-0 Fax.: + 49 (0) 5405 501-234 E-mail: amazone@amazone.de Cenius BAG 0008.0 03.05...
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Page 5: Table Of Contents
Table of contents User advice ....................7 Purpose of the document ......................7 Information about directions in this operator’s manual ............7 Illustrations used........................7 General safety advice.................. 8 Obligations and liability ......................8 Illustration of safety advice ....................10 Organising measures...................... - Page 6 Table of contents Coupling and uncoupling the machine ............42 Hitching up ..........................43 7.1.1 Traffic light kit .........................43 Unhitching ..........................43 Settings .......................44 Working depth ........................44 8.1.1 Setting the depth of the concave discs ..................45 8.1.2 Working depth of the shares ....................45 Setting the scraper on the wedge ring roller ................46 Rough setting of the working width ..................46 Transport travel..................47...
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Page 7: User Advice
User advice User advice The chapter "User advice" provides information for dealing with the operator’s manual Purpose of the document The present operator’s manual • describes the operation and the maintenance for the machine. • gives important hints for a safety conscious and efficient opera- tion with the machine. -
Page 8: General Safety Advice
General safety advice General safety advice This chapter contains important hints for the safety conscious opera- tion of the machine. Obligations and liability Observe the advice given in this operator’s manual The knowledge of the basic safety advice and safety regulations are the pre-condition for the safety conscious dealing with the machine and its trouble free operation. - Page 9 General safety advice Danger when dealing with the machine The machine has been manufactured according to the state of the art and the certified safety regulations. Nevertheless, the operation of the machine could cause danger and adverse effects on • body and life of the operator or third parties, •...
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Page 10: Illustration Of Safety Advice
General safety advice Illustration of safety advice The safety advice is identified by a symbol and a warning. The warn- ing describes the seriousness of the threatened danger. The individ- ual symbols have the following meaning: Danger! Immediately imminent danger for life and health of persons (se- vere injuries or death). -
Page 11: Safety Device And Guards
General safety advice Safety device and guards Only operate the machine with all safety devices and guards fitted and properly functioning. Regularly check all safety devices and guards. Defective safety devices Defective or missing safety device and guards will cause dangerous situations. -
Page 12: Safety Measures And Normal Operation
General safety advice Safety measures and normal operation Operate the machine only with all safety devices and guards properly functioning. Check the machine at least once a day for externally recognisable damage and for function of the safety devices and guards. Danger from residual power Observe the incidence of mechanic, hydraulic, pneumatic, and elec- tric/electronic residual power on the machine. -
Page 13: Constructional Changes
General safety advice 2.10 Constructional changes Never carry out any alterations or fittings or changes on the machine without approval of the AMAZONEN-WERKE. This also applies for welding work on bearing parts. All fitting or alteration measures require the written approval of AMAZONEN-WERKE. -
Page 14: Safety Symbols And Other Identifications On The Machine
General safety advice 2.13 Safety symbols and other identifications on the machine Important! Always keep all safety symbols on the machine clean and in well readable condition! Replace not readable safety symbols. Ask your dealer for warning signs stating the relevant order number (e.g. - Page 15 General safety advice Picture No. and Explanation MD 095 Before commencing operation read thoroughly operators manual and safety advice! MD 078 Danger of squeezing! Will cause severe injury for finger or hand. Never reach into the squeezing danger zone. There id danger of squeezing as long as parts are still moving.
- Page 16 General safety advice MD 100 Fixing point for lifting strap when loading. MD 102 Danger from unintended starting the machine. Will cause severe injury for the entire body or fatal injury. • Before commencing any maintenance and repair work stop the tractor engine and re- move the ignition key.
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Page 17: Positioning Of Warning Decals And Other Identifications
General safety advice 2.13.1 Positioning of warning decals and other identifications Warning decals The following illustrations show the arrangement of the warning de- cals. Fig. 1 Cenius BAG 0008.0 03.05... -
Page 18: Danger When Not Adhering To The Safety Advice
General safety advice 2.14 Danger when not adhering to the safety advice Not adhering to the safety advice • may result in endangering persons, also the environment and also the machine itself. • may result in the rejection of any claim for damage. Not paying attention to the safety advice may cause the following risks: •... -
Page 19: Safety Advice For The Operator
General safety advice 2.16 Safety advice for the operator Warning! Always check traffic and operational safety before putting the machine to operation! 2.16.1 General safety and accident prevention advice Adhere to the general rules of health- and safety precautions besides the advice in this operator’s manual! The fitted warning- and advising decals give important hints for a safe operation. - Page 20 General safety advice Operation of the machine Become acquainted with the machine controls and functions before beginning the operation. Doing this during operation would be too late. Wear close-fitting clothes. Wearing loose-fitting clothes would increase the danger of getting caught by the drive shafts. Only start the machine with all guards fitted and in serviceable condition.
- Page 21 General safety advice Transport of the machine When travelling on public roads observe your legal national traf- fic regulations. Always ensure sufficient steering braking of the tractor. Steering and braking of the tractor are influenced by mounted or trailed machines and front or rear ballast weights. If necessary, use ballasts weights.
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Page 22: Hydraulic System
General safety advice 2.16.2 Hydraulic system The hydraulic system is under high pressure! Connect hydraulic hoses to the hydraulic rams and motors ac- cording to the advice in the instructions! When fitting the hydraulic hoses to the tractor hydraulic sockets always ensure that the hydraulic system on the tractor as well as on the implement is without pressure! Before starting to do repair work to the hydraulic system,... -
Page 23: Electric Outfit
General safety advice 2.16.3 Electric outfit • When working on the electric system always disconnect the bat- tery (negative pole). • Use prescribed fuses only. When using too strong fuses the electric circuit may be damaged - danger of fire. •... -
Page 24: Loading
Loading Loading Fig. 2 Loading with a hoist crane: • Cenius 3001 is provided with 3 fixing points (Fig. 2/1,2,3) for lifting straps. Caution! • When loading the machine with a hoist crane use the indi- cated points for fixing the lifting straps. •... -
Page 25: Product Description
Product description Product description This chapter provides you with a comprehensive survey about the design of the machine. provides the descriptions of the individual components and parts. Read this chapter when standing at the machine. In this way you will get optimally acquainted to the machine. -
Page 26: Traffic Safety Kit
Product description Traffic safety kit Fig. 4/... (1) 2 rear lights (2) 2 stop lights (3) 2 indicators (required when the tractor indi- cator is hidden by the machine) (4) 2 red reflectors (5) 2 rear warning plates Fig. 4 Fig. -
Page 27: Designated Use Of The Machine
Product description Designated use of the machine The &HQLXV as mounted disc cultivator • has exclusively been designed for the usual operation in agricul- ture. • is coupled via the upper and lower links on to a tractor and oper- ated by one person. -
Page 28: Danger Zones
Product description Danger zones Within these zones permanently existing danger or unexpectedly aris- ing danger exist. Safety symbols identify these danger zones. Here particular safety advices are valid. Please refer to chapter "General safety advice", page 14. Danger zones prevail: •... -
Page 29: Type Plate And Ce Declaration
Product description Type plate and CE declaration The following illustrations show the arrangement of the type plate and the CE declaration. The type plate (Fig. 7/1) and the CE declaration (Fig. 7/2) are located on the frame. On the type plate are mentioned: •... -
Page 30: Technical Data
Product description Technical data &HQLXV VSHFLDO VXSHU Working width Number of tine [piece] rows Line spacing [mm] Number of disc [piece] rows Disc diameter [mm] Operating speed 10-15 [km/h Transport width Total length 3,75 Total weight with [kg] 2050 2250 wedge ring rollers with... -
Page 31: Required Tractor Equipment
Product description Required tractor equipment In order to be able to operate the machine, the tractor must fulfil the power requirements and must be provided with the necessary electric, hydraulic and brake connections for the brake system.. Tractor engine power &HQLXV from 90 kW (120 PS) Electrical system... -
Page 32: Assembly And Function
Assembly and function Assembly and function The following chapter informs you about the assembly of the machine and the functions of the individual components. Fig. 10 The mounted disc cultivator &HQLXV is suited for ο Stubble tilth ο Non inverting primary cultivation ο... -
Page 33: Tines
Assembly and function Tines The three stagger tine section with spring steel tines is carries in a frame. The line spacing is 23 cm ensuring cultivation across the entire working width. • Square steel tines (Fig. 11/1) Equipment for &HQLXV VSHFLDO . Fig. -
Page 34: Shares
Assembly and function Shares • Inversion share (75 mm) (Fig. 14/1,2) For the medium top soil operation; good incorpo- ration of organic matter (standard execution). • Side shares for inversion share (Fig. 14/3,4) • Stubble share (Fig. 14/5) For the shallow working depth operation, good incorporation. -
Page 35: Concave Discs
Assembly and function Concave discs • concave discs The concave discs arranged in two rows provide levelling. The discs mix, crumble and level the soil. The concave discs are provided with mainte- nance-free double row angular roller bearings with face seals and oil fill. The discs are equipped with rubber sprung mountings that offer overload protection. -
Page 36: Side Discs
Assembly and function Side discs Extractable side discs create an even field with- out any lateral ridges. • For road transport completely push in both side discs and secure (Fig. 18). • For operation the side discs can be re- positioned in different holes (Fig. -
Page 37: Rollers
Assembly and function Rollers • Wedge ring roller (Fig. 21/1) with adjustable scrapers (Fig. 22) The wedge ring roller provides the reconsolida- tion in strips and levels the soil surface. Fig. 21 Fig. 22 • Open cage roller The open cage roller as an alternative is for less soil re-consolidation. -
Page 38: Putting Into Operation
Putting into operation Putting into operation In his chapter you will find information for putting your machine into operation. Danger! • Before putting the machine into operation ensure that the operator has read and understood the operator’s manual. Before hitching the machine on or off read the chapter "Safety advice for the operator", page 19 ο... -
Page 39: First Operation
Putting into operation First operation 6.1.1 Determining the actual values for the tractor total weight, tractor axle loads, tyre carrying capacity as well as the required minimum ballast weights 6.1.1.1 Required data for the calculation Fig. 25 [kg] Tractor net weight please see tractor Operator’s manual / regis- [kg] Front axle load of the empty tractor... - Page 40 Putting into operation 6.1.1.2 Calculation of the minimum ballast front G to ensure the steer ability V min • − • • • Enter into the table the figure for the determined minimum ballast weight G , which is required in the front of the tractor (see chap.
- Page 41 Putting into operation 6.1.1.7 Table Actual value according to Permissible value Double the permis- the calculation according to the trac- sible tyre carrying tor-operator’s manual capacity (two tyres) Minimum ballast Front / rear ≤ Total weight ≤ ≤ Front axle load ≤...
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Page 42: Coupling And Uncoupling The Machine
Coupling and uncoupling the machine Coupling and uncoupling the machine Danger! • Only couple and transport the machine with a tractor which has been designed for this task and fulfils the power re- quirements. When fitting the machine to the tractor three point linkage the mounting categories on the tractor and the implement must coincide. -
Page 43: Hitching Up
Coupling and uncoupling the machine Hitching up • Mount the lower link arms of the tractor to the lower coupling points of the machine us- ing lower link pins (Fig. 25/1) and secure using clip pins (Fig. 25/2). • Use the upper link pin to mount the upper link of the tractor to the upper coupling point of the implement (Fig. -
Page 44: Settings
Settings Settings Working depth Warning! The implement is in the raised position! The accurate depth control is achieved by the Large working depth individual adjustment of the shares (tines) and discs (Zinken). The resetting and/or twisting of the so-called eccentric pins (Fig. 27) allow a nearly infinitely variable setting of the working depth. -
Page 45: Setting The Depth Of The Concave Discs
Settings 8.1.1 Setting the depth of the concave discs Depth control of the concave discs via the rear roller with the aid of an eccentric pin on the in- serting bar of the rear disc row (Fig. 30). • Reset the eccentric pin (Fig. 30/1) ο... -
Page 46: Setting The Scraper On The Wedge Ring Roller
Settings Setting the scraper on the wedge ring roller The scrapers (Fig. 32) are factory set. In order to adapt the setting to the operational conditions proceed as follows: 1. slacken bolted connections. 2. set the scraper in the slotted hole. 3. -
Page 47: Transport Travel
Transport travel Transport travel Danger! • Prior any transport travel observe the chapter "Safety ad- vice for the operator", page 21. • The vehicle owner and operator are responsible for adher- ing to the legal traffic rules! • Check traffic lights for proper function! •... -
Page 48: Operation Of The Machine
Operation of the machine Operation of the machine Danger! • When operating the machine observe the chapter "Safety advice for the operator", page 19. • Observe the warning signs on the machine. The warning signs provide you with important hints for the safe opera- tion of the machine. -
Page 49: Driving At The Headlands
Faults 10.3 Driving at the headlands Important! • When driving narrow curves in the headlands lift the imple- ment! • At the headlands only lower the implement into operational position when the implement and operational direction co- incide! 10.4 Conversion from operating into transport position Hint! Lift the machine on level ground. -
Page 50: Maintenance, Repair And Care
Maintenance, repair and care Maintenance, repair and care Danger! • When carrying out any maintenance, repair and care work, observe the chapter "Safety advice for the operator", on page 23, • When carrying out maintenance work on the lifted imple- ment use appropriate supports. -
Page 51: Cleaning
Maintenance, repair and care 12.1 Cleaning Important! • Monitor brake-, air and hydraulic hoses with special care. Never ever treat brake-, air- and hydraulic hoses with petrol, benzole, paraffin or mineral oils.. After cleaning grease the machine, especially after cleaning with a high pressure cleaner / steam jet or fat soluble agents. -
Page 52: Lubrication Advice
Maintenance, repair and care 12.2 Lubrication advice Hint! Only use lithium saponified multipurpose grease with EP addi- tives: Important! Apply grease to all greasing nipples (keep seals clean). Grease / lubricate the machine in the intervals indicated (operating hours – h). The greasing points on the machine are identi- fied with a decal (Fig. -
Page 53: Maintenance And Care - Review
Exchanging shares • Authorised workshop job, if necessary During operation the shares are subject to a permanent wear. Replace worn shares by original Amazone shares. The shares (Fig. 38/1-6) are fixed with 2 bolts on the tine. Clip-on-share. On the Clip-on-share the tine tips (Fig. 39/1-4) allow for replacement. -
Page 54: Bolt Torques
Maintenance, repair and care 12.6 Bolt torques Torques [Nm] Spanner size Thread depending on bolt / nut quality [mm] 10.9 12.9 M 8x1 M 10 16 (17) M 10x1 M 12 18 (19) M 12x1,5 M 14 M 14x1,5 M 16 M 16x1,5 M 18 M 18x1,5... - Page 55 + '5(<(5 *PE+ &R .* Postfach 51 Tel.: + 49 (0) 5405 501-0 D-49202 Hasbergen-Gaste Telefax: + 49 (0) 5405 501-234 Germany e-mail: amazone@amazone.de http:// www.amazone.de %%* %RGHQEHDUEHLWXQJVJHUlWH /HLS]LJ *PE+ &R.* Rippachtalstr. 10 D-04249 Leipzig Germany Branch factories in: D-27794 Hude • D-04249 Leipzig •...
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