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Summary of Contents for Amazone Ceus 4000-2TX
- Page 1 Operating Manual Ceus 4000-2TX Ceus 5000-2TX Ceus 6000-2TX Ceus 7000-2TX Trailed cultivator disc harrow combination Read and observe this operating manual before using MG6159 the implement for the first time! BAG0183.2 01.19 Keep it in a safe place for Printed in Germany...
- Page 2 Reading the instruc- tion manual and to adhere to it should not appear to be inconvenient and superfluous as it is not enough to hear from others and to realise that a machine is good, to buy it and to believe that now everything would work by itself.
- Page 3 + 49 (0) 5405 50 1-0 E-mail: amazone@amazone.de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www.amazone.de. Please send orders to your AMAZONE dealer. Formalities of the operating manual Document number: MG6159 Compilation date: 01.19 ...
- Page 4 We update our operating manuals regularly. Your suggestions for improvement help us to create ever more user-friendly manuals. AMAZONEN-WERKE H. DREYER GmbH & Co. KG Postfach 51 D-49202 Hasbergen Phone: + 49 (0) 5405 50 1-0 E-mail: amazone@amazone.de Ceus-2TX BAG0183.2 01.19...
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Page 5: Table Of Contents
Table of Contents User information ..................8 Purpose of the document ......................8 Locations in the operating manual ................... 8 Diagrams used ......................... 8 General safety instructions ................. 9 Obligations and liability ......................9 Representation of safety symbols ..................11 Organisational measures ....................... - Page 6 Table of Contents 5.4.2 Coulter ........................... 49 Coulter C-Mix ........................50 Levelling unit ......................... 53 Boundary discs / side closer ....................54 Rollers ........................... 55 Rear harrow (optional)......................58 5.10 Hydraulic connections ......................60 5.10.1 Coupling hydraulic hose lines ....................61 5.10.2 Disconnecting hydraulic hose lines ..................
- Page 7 Table of Contents Cleaning, maintenance and repairs ............102 12.1 Cleaning ..........................103 12.2 Lubrication instructions ......................104 12.3 Maintenance plan – overview ....................107 12.4 Coulter replacement and tine replacement ................109 12.4.1 Tine replacement ......................... 109 12.4.2 Coulter replacement ......................110 12.4.3 Changing the C-Mix Clip coulter ..................
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Page 8: User Information
User information User information The "User information" section supplies information on using the op- erating manual. Purpose of the document This operating manual • Describes the operation and maintenance of the implement. • Provides important information on safe and efficient handling of the implement. -
Page 9: General Safety Instructions
General safety instructions General safety instructions This section contains important information on safe operation of the machine. Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault-free machine operation. Obligations of the operator The operator is obliged only to let those people work with/on the ma- chine who... - Page 10 General safety instructions Risks in handling the machine The machine has been constructed to the state-of-the art and the recognised rules of safety. However, there may be risks and re- strictions which occur when operating the machine • For the health and safety of the user or third persons, •...
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Page 11: Representation Of Safety Symbols
General safety instructions Representation of safety symbols Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The signal word (DANGER, WARNING, CAUTION) describes the gravity of the risk and has the following sig- nificance: DANGER Indicates an immediate high risk, which will result in death or serious physical injury (loss of body parts or long term damage) if not avoided. -
Page 12: Organisational Measures
General safety instructions Organisational measures The operator must provide the necessary personal protective equip- ment, such as: • Protective goggles, • Safety shoes, • Protective overall, • Skin protection cream, etc.. The instruction manual • Must always be kept at the place at which the machine is operated. -
Page 13: User Training
General safety instructions User training Only trained and instructed persons should be allowed to work with/on the machine. The responsibilities of the operating and maintenance personnel must be clearly defined. People being trained may only work with/on the machine under the supervision of an experienced person. -
Page 14: Safety Measures In Normal Operation
General safety instructions Safety measures in normal operation Only operate the machine if all the safety and protection equipment is fully functional. Check the machine at least once a day for visible damage and check the function of the safety and protection equipment. Dangers from residual energy Note that there may be residual mechanical, hydraulic, pneumatic and electrical/electronic energy at the machine. -
Page 15: Spare And Wear Parts And Aids
Immediately replace any machine parts which are not in a perfect state. Use only genuine AMAZONE spare and wear parts or parts approved by AMAZONEN-WERKEN to ensure that the operating permit retains its validity in accordance with national and international regulations. If... -
Page 16: Warning Pictograms And Other Signs On The Machine
General safety instructions 2.13 Warning pictograms and other signs on the machine 2.13.1 Positioning of warning pictograms and other labels The following diagrams show the arrangement of the warning picto- grams on the machine. Always keep all the warning pictograms of the machine clean and in a legible state. - Page 17 General safety instructions Warning pictograms - structure Warning pictograms indicate danger areas on the machine and warn of residual dangers. Permanent or unexpected dangers exist in these areas. A warning pictogram consists of two fields: Field 1 is a pictogram describing the danger, surrounded by triangular safety symbol.
- Page 18 General safety instructions Order number and explanation Warning pictograms MD 078 Risk of crushing of fingers/hand by accessi- ble, moving parts of the machine! This danger can cause extremely serious injuries resulting in the loss of limbs. Never reach into the danger area when the trac- tor engine is running with the PTO shaft or hy- draulic/electrical system connected.
- Page 19 General safety instructions MD 094 Danger from electric shock or burns due to unintentional contact with electric transmis- sion lines or from approaching high-voltage transmission lines without authorisation. These dangers can cause extremely serious and potentially fatal injuries. Maintain an adequate safety distance from transmission lines carrying high voltage.
- Page 20 General safety instructions MD 102 Dangerous situations for the operator due to unintentional starting / rolling of the machine during all work on the machine, e.g. installa- tion, adjustment, troubleshooting, cleaning or maintenance. The potential dangers can inflict severe and po- tentially fatal injuries on all parts of the body.
- Page 21 General safety instructions MD 199 The maximum operating pressure of the hydrau- lic system is 210 bar. MD 225 Danger of crushing the entire body, caused by remaining in the swivel range of the draw- bar between tractor and attached machine. This danger can cause extremely serious and potentially fatal injuries.
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Page 22: Dangers Of Not Observing Safety Instructions
General safety instructions 2.14 Dangers of not observing safety instructions Nonobservance of the safety information • Can pose both a danger to people and also to the environment and machine. • Can lead to the loss of all warranty claims. Seen individually, non-compliance with the safety information could pose the following risks: •... -
Page 23: Safety Information For Users
General safety instructions 2.16 Safety information for users WARNING Before starting up the machine and the tractor, always check their traffic and operational safety. 2.16.1 General safety and accident prevention information • Beside these instructions, comply with the general valid national safety and accident prevention regulations. - Page 24 General safety instructions • Be particularly careful when coupling the machine to the tractor or uncoupling it from the tractor! There are contusion and cutting points in the area of the coupling point between the tractor and the machine. • Standing between tractor and implement when the three point hydraulic is actuated is prohibited.
- Page 25 General safety instructions Machine transportation • When using public highways, national road traffic regulations must be observed. • Before moving off, check: ο the correct connection of the supply lines ο the lighting system for damage, function and cleanliness ο the brake and hydraulic system for visible damage ο...
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Page 26: Hydraulic System
• Replace the hydraulic hose line if it is damaged or worn. Only use AMAZONE original hydraulic hose lines. • The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even... -
Page 27: Electrical System
General safety instructions 2.16.3 Electrical system • When working on the electrical system, always disconnect the battery (negative terminal). • Only use the prescribed fuses. If fuses are used that are too highly rated, the electrical system will be destroyed – danger of fire! •... -
Page 28: Brake System
General safety instructions 2.16.4 Brake system • Only specialist workshops or recognised brake services can carry out adjustment and repair work on the brake system. • Have the brake system thoroughly checked regularly. • If there are any malfunctions, stop the tractor immediately using the brake system. -
Page 29: Tyres
General safety instructions 2.16.5 Tyres • Repair work on tyres and wheels may only be carried out by specialists with suitable installation tools. • Check the air pressure at regular intervals. • Inflate tyres to the specified pressure. If the air pressure in the tyres is too high, then there is a risk of explosions. -
Page 30: Cleaning, Maintenance And Repairs
• Spare parts must meet at least the specified technical require- ments of AMAZONEN-WERKE! This is ensured through the use of AMAZONE original spare parts! Ceus-2TX BAG0183.2 01.19... -
Page 31: Loading And Unloading
Loading and unloading Loading and unloading WARNING Risk of crushing due to accidental falling of a machine attached to a load carrier during loading and unloading! • Use only slings (ropes, belts, chains, etc.) with a minimum ten- sile strength greater than the total weight of the machine (see Technical data). -
Page 32: Product Description
Product description Product description Overview of subassemblies (1) Hose cabinet (2) Wheel chocks (3) Compressed air tank for the pneumatic brake Disc array depth adjustment (mechanical or hydraulic) (5) Coupling device (6) Drawbar (7) Jack (8) Brake valve and parking brake (9) Disc array Ceus-2TX BAG0183.2 01.19... - Page 33 Product description (1) Swivelling running gear (2) Tine working depth adjustment (mechanical or hydraulic) (3) One roller per section (4) Tine array with coulters (5) Hydraulically folding frame sections (6) Levelling unit depth adjustment (mechanical or hydraulic) (7) Levelling unit (concave disc arrangement or tine arrangement) Ceus-2TX BAG0183.2 01.19...
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Page 34: Safety And Protection Equipment
Product description Safety and protection equipment • Protective tarpaulin on both sides (1) to cover the tines for road transport • Automatic locking mechanism secures against the machine folding out unintentionally. Unlocking via cable pull from the tractor. Ceus-2TX BAG0183.2 01.19... -
Page 35: Transportation Equipment
Product description Transportation equipment (1) Warning signs (2) Rear lights, brake lights and turn indicators, red rear reflectors (3) Reflectors (4) Warning beacon for France When using harrows, cutting ring rollers or tandem rollers, an exten- sion is required for the lighting. (1) Front boundary lights (2) Front warning signs Two side reflectors each, left and right side (not illustrated). -
Page 36: Intended Use
Compliance with all the instructions in this operating manual. • Execution of inspection and maintenance work. • Exclusive use of AMAZONE original spare parts. Other uses to those specified above are forbidden and shall be con- sidered as improper. For any damage resulting from improper use: •... -
Page 37: Danger Area And Danger Points
Product description Danger area and danger points The danger area is the area around the machine in which people can be caught: • By work movements made by the machine and its tools • By materials or foreign objects ejected by the machine •... -
Page 38: Rating Plate And Ce Marking
Product description Rating plate and CE marking EU rating plate (1) Class, sub-class and speed class (2) EU type approval number (3) Vehicle identification number (4) Technically permissible total weight (5) Technically permissible drawbar load A0 (6) Technically permissible axle load A1 Machine rating plate The machine rating plate specifies: (1) Vehicle ID no. -
Page 39: Technical Data
Product description Technical data Ceus 4000-2TX 5000-2TX 6000-2TX 7000-2TX Working width 4000 mm 5000 mm 6000 mm 7000 mm Transport width 3000 mm Transport length 9800 mm Transport height 2800 mm 3200 mm 3700 mm 4000 mm 1500 kg 1500 kg 1900 kg 2000 kg Permissible drawbar load... -
Page 40: Weights Basic Machine And Modules
Product description 4.7.1 Weights basic machine and modules The basic weight (empty weight) is calculated from the total individual weights of the modules. Ceus 4000-2TX 5000-2TX 6000-2TX 7000-2TX Basic machine 2804 kg 2828 kg 3665 kg 3690 kg Tyres (in pairs) •... -
Page 41: Lubricants
Product description Ceus 4000-2TX 5000-2TX 6000-2TX 7000-2TX Soil tillage tools • serrated 1130 kg 1370 kg 1667 kg 1944 kg Disc array smooth / • Levelling discs 240 kg 250 kg 330 kg 390 kg serrated • 137 kg 144 kg 188 kg 227 kg Levelling spring steel closer... -
Page 42: Necessary Tractor Equipment
For the machine to be operated as intended, the tractor must fulfil the following requirements: Tractor engine power Minimum required Maximum permissible Ceus 4000-2TX from 150 kW (200 hp) from 280 kW (380 hp) Ceus 5000-2TX from 185 kW (250 hp) -
Page 43: Structure And Function
Structure and function Structure and function Not all of the listed options are available for all implement versions or can be combined with each other. The implement mounted disc cultivator is suitable for ο Stubble processing ο Non-tilling topsoil processing ο... -
Page 44: Dual-Circuit Service Brake System
Structure and function Dual-circuit service brake system Compliance with the maintenance intervals is essential for the correct function of the dual-circuit service brake system. WARNING If the machine, when uncoupled from the tractor, has full com- pressed air tanks, the compressed air from the air tanks acts on the brakes and the wheels jam. -
Page 45: Coupling The Brake And Supply Lines
Structure and function Line filter in the coupling head with sealing sur- faces, O-ring and filter (1) Air reservoir (2) Test connection (3) Drainage valve for condensate 5.1.1 Coupling the brake and supply lines WARNING Risk of contusions, cuts, dragging, catching or knocks from incorrectly functioning brake system. -
Page 46: Uncoupling The Brake And Supply Lines
Structure and function 1. Open the tractor coupling head caps. 2. Remove brake line coupling head (yellow) from the empty cou- pling. 3. Check coupling head seals for damage and cleanness. 4. Clean dirty seals, replace damaged seals. 5. Fasten the brake line coupling head (yellow) as directed in the tractor coupling with the yellow marking. -
Page 47: Parking Brake
Structure and function Parking brake When the parking brake is on, it secures the uncoupled machine against unintentional rolling. The parking brake is operated by turning the crank, which in turn operates the spindle and bowden cable. (A) Apply the tractor parking brake. (B) Release parking brake. -
Page 48: Tine Array With Coulters
Structure and function Tine array with coulters Tine array to loosen the soil with blockage-free throughput. The depth of the tines is controlled by the rollers and the drawbar. For information on setting the working depth, see page 83. 5.4.1 Tines Tines with overload protection by two tension springs. -
Page 49: Coulter
Structure and function 5.4.2 Coulter The tines can be fitted with various coulters: • Stubble coulter: used to mix in volunteer grain and straw when processing flat stubble. • Helix coulter: used for average soil depths; good mixing in of organic matter. -
Page 50: Coulter C-Mix
Structure and function Coulter C-Mix The tines can be fitted with various coulters: (1) Deflector guide, left side (80 or 100 mm) (2) Deflector guide, right side (80 or 100 mm) (3) C-Mix coulter 80 mm (4) C-Mix coulter 100 mm (5) Double-disc coulter 320 mm (with deflector guide 100 mm) (6) Wing coulter 350 mm (C-Mix / C-Mix HD coulter with wings that can be mounted separately) - Page 51 Structure and function Method Working depth Double-disc coul- 320 mm 3-10 cm Wing coulter 8 - 12 cm C-Mix 100 mm 10 – 20 cm 20 – 30 cm C-Mix 40 mm C-Mix 80 mm 12 - 30 cm C-Mix HD 80 mm Coulter arrangement Ceus 4003-2TX Ceus-2TX BAG0183.2 01.19...
- Page 52 Structure and function Coulter arrangement Ceus 5000-2TX Coulter arrangement Ceus 6000-2TX Coulter arrangement Ceus 7000-2TX Ceus-2TX BAG0183.2 01.19...
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Page 53: Levelling Unit
Structure and function Levelling unit The following components act as levelling ele- ments: • A concave disc arrangement or • A spring tine arrangement. • Concave discs (1) Double disc (2) Side disc (3) Manual depth adjustment, hydraulic as an alternative (4) Rubber spring elements The discs mix, crumble and level out the earth. -
Page 54: Boundary Discs / Side Closer
Structure and function Boundary discs / side closer Extendable side discs /side closers produce a level field with no lateral banks. As an alternative to round discs, the machine can also be equipped with serrated discs. • When transporting the implement, complete- ly slide in both side discs/side closers, fix with pins and secure with linch pins. -
Page 55: Rollers
Structure and function • Side closer with overload safety (1) Overload safety steel spring (2) Overload safety rubber elements • Side discs can also be mounted on a tine arrangement. • Side closers can also be mounted on a disc arrangement. Rollers The roller assumes the depth control of the tools. - Page 56 Structure and function • Wedge ring roller KWM 650 with Matrix profile and adjustable scraper. → Very well suited for light, medium and heavy soils. • Tooth packer roller PW 600 → Very well suited for medium and heavy soils. •...
- Page 57 Structure and function • Double-disc roller DDW → Very well suited for light, medium and heavy soils. → Resistant to clogging and sticking, offers a good load-bearing capacity. Ceus-2TX BAG0183.2 01.19...
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Page 58: Rear Harrow (Optional)
Structure and function Rear harrow (optional) The rear harrow is used to crumble and level the soil. The working intensity can be adjusted by insert- ing the pins into different holes. Secure the pin with a linch pin. (1) Positioning pin for adjusting the working intensity. - Page 59 Structure and function Harrow system 12-250 Hi For rollers: DUW580 Spring-mounted clearing system 167 The spring clearer system 167 has the following features: • Can be combined with the double-U profile roller DUW • The spring blades are arranged between the roller rings.
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Page 60: Hydraulic Connections
Structure and function 5.10 Hydraulic connections • All hydraulic hose lines are equipped with grips. Coloured markings with a code number or code letter have been applied to the gripping sections in order to assign the respective hydraulic function to the pressure line of a tractor control unit! Films are stuck on the implement for the markings that illustrate the respective hydraulic function. -
Page 61: Coupling Hydraulic Hose Lines
Structure and function WARNING Risk of infection from hydraulic fluid escaping at high pressure. When coupling/uncoupling the hydraulic hose line, ensure that the hydraulic system is not under pressure on the tractor or machine side. If you are injured by hydraulic fluid, contact a doctor immediately. 5.10.1 Coupling hydraulic hose lines WARNING... -
Page 62: Running Gear
Structure and function 5.11 Running gear Running gear in transport position / headlands position lowered Running gear in working position raised (Depth control via roller and drawbar) Running gear in working position without roller raised (Depth control via running gear and drawbar) Ceus-2TX BAG0183.2 01.19... -
Page 63: Drawbar
Structure and function 5.12 Drawbar Rigid drawbar Rigid drawbar on implements with tensioned crosspiece as a coupling device to the tractor. Hydraulic drawbar Hydraulic drawbar on implements with ball bracket or drawbar eye. (1) Spacer elements (2) Drawbar cylinder • to secure the drawbar in transport position •... -
Page 64: Hydraulic Drawbar Control
Structure and function 5.12.1 Hydraulic drawbar control 'Working position' / Working position/ headlands position Lift / lower drawbar for coupling and decoupling Lock drawbar and running gear ο transport position ο depressurise the hydraulic system for decoupling Ceus-2TX BAG0183.2 01.19... -
Page 65: Jack
Structure and function 5.13 Jack (1) Handle (2) Locking pin During operation or transport: Jack fixed in raised position with locking pin. With machine uncoupled: Jack fixed in lowered position with locking pin. Bring the stand into the desired position: 1. -
Page 66: Safety Chain For Implements Without Brake System
Structure and function 5.15 Safety chain for implements without brake system Implements without a brake system or with a single-line brake system must be equipped with a safety chain in compliance with local country regulations. The safety chain must be correctly fixed to a suitable position on the tractor before transporting. -
Page 67: Hectare Counter (Optional)
Structure and function 5.17 Hectare counter (optional) The hectare counter is a mechanical counter on the support wheel for determination of the worked area. The counter shows the distance run in the work- ing position in kilometres. Trailing of the feeler wheel and driving back- wards distort the area calculation. -
Page 68: Commissioning
Commissioning Commissioning This section contains information • on operating your machine for the first time. • on checking how you may connect the machine to your tractor. • Before operating the machine for the first time the operator must have read and understood the operating manual. •... -
Page 69: Checking The Suitability Of The Tractor
Commissioning Checking the suitability of the tractor WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power in the event of improper use of the tractor! • Check the suitability of your tractor before you attach or hook up the machine. - Page 70 Commissioning 6.1.1.1 Data required for the calculation [kg] Tractor empty weight See tractor operating manual or vehicle [kg] Front axle load of the empty tractor documentation [kg] Rear axle load of the empty tractor [kg] Front weight (if available) See front weight in technical data, or weigh [kg] Maximum drawbar load See rating plate of machine...
- Page 71 Commissioning 6.1.1.2 Calculation of the required minimum front ballast G of the tractor to ensure safe V min steering • − • • • Enter the numeric value for the calculated minimum ballast G V min required on the front side of the tractor, in the table (Section 6.1.1.7). 6.1.1.3 Calculation of the actual front axle load of the tractor T V tat...
- Page 72 Commissioning 6.1.1.7 Table Actual value according to Approved value ac- Double approved calculation cording to tractor load capacity (two instruction manual tyres) Minimum ballast front/rear ≤ Total weight ≤ ≤ Front axle load ≤ ≤ Rear axle load • You can find the approved values for the total tractor weight, axle loads and load capacities in the tractor registration papers.
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Page 73: Requirements For Tractor Operation With Attached Machines
Commissioning 6.1.2 Requirements for tractor operation with attached machines WARNING Risk of breakage during operation of components through unap- proved combinations of connecting equipment! • Ensure: ο that the connection fittings on the tractor possess sufficient permissible support capability for the drawbar load actually present. - Page 74 6.1.2.1 Combination options of coupling devices The table shows the permitted combination options of coupling devic- es for the tractor and implement. Coupling device Tractor AMAZONE implement Upper hitch Pin coupling, form A, B, C Drawbar eye Socket 40 mm (ISO 5692-2) Ø...
- Page 75 Commissioning 6.1.2.2 Compare the permissible D value with actual D value WARNING Danger from breaking the coupling devices between the tractor and the implement when the tractor is not used for its intended purpose! 1. Calculate the actual D value of your combination, comprising tractor and implement.
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Page 76: Machines Without Their Own Brake System
Commissioning Calculate the actual D value for the combination to be coupled The actual D value of a combination to be coupled is calculated as follows: T x C = g x T + C permissi ble total weight of your tractor in [t] (See tractor operating manu- al or vehicle documentation) axle load of the implement [t] loaded with the permissible mass without drawbar load (working load). -
Page 77: Securing The Tractor/Machine Against Unintentional Start-Up And Rolling
Commissioning Securing the tractor/machine against unintentional start-up and rolling WARNING Risk of crushing, shearing, cutting, catching, drawing in and knocks during all work on the machine • By driven work elements. • By unintentional movement of work elements or uninten- tional actuation of hydraulic functions when the tractor en- gine is running. -
Page 78: Coupling And Uncoupling The Machine
Coupling and uncoupling the machine Coupling and uncoupling the machine When coupling and uncoupling machines, follow the instructions giv- en in the section "Safety instructions for the operator" page 23. WARNING Risk of crushing, catching, drawing in and/or knocks due to un- intentional starting and rolling of the tractor when coupling or uncoupling the PTO shaft and supply lines. -
Page 79: Coupling The Implement
Coupling and uncoupling the machine Coupling the implement WARNING Risk of crushing and contusions between the tractor and the machine when coupling the machine! Instruct people to leave the danger area between the tractor and the machine before you approach the machine. Any helpers may only act as guides standing next to the tractor and the machine, and may only move between the vehicles when both are at a standstill. - Page 80 Coupling and uncoupling the machine Coupling the implement with the tensioned crosspiece 1. Slide ball sleeves onto the lower link pins of the implement and secure them with linch pins. 2. Instruct persons to get out of the danger area between the trac- tor and the implement.
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Page 81: Uncoupling The Implement
Coupling and uncoupling the machine Uncoupling the implement DANGER Risk of injury or even death due to insufficient stability and tip- ping over of the uncoupled implement! Danger of injury from coulters breaking and coulter pieces being ejected! Park the folded implement with running gear and jack on a level parking surface with solid ground. -
Page 82: Adjustments
Adjustments Adjustments WARNING Risk of contusions, cutting, catching, drawing in and knocks through • unintentional falling of the machine raised using the trac- tor's three-point hydraulic system. • unintentional falling of raised, unsecured machine parts. • unintentional start-up and rolling of the tractor-machine combination. -
Page 83: Adjusting The Working Depth Of The Disc Array
Adjustments Adjusting the working depth of the disc array The working depth of the discs depends on the working depth of the tines! Hydraulic adjustment Scale with pointer to indicate the set depth. The values of the scale only indicate the approximate working depth relative to the tines. -
Page 84: Aligning The Disc Gangs With Each Other
Adjustments 8.2.1 Aligning the disc gangs with each other Workshop work It may be necessary to align the disc gangs • to adjust the working depth of the two disc gangs relative to each other. • to prevent lateral pull on the implement. •... -
Page 85: Adjusting The Throughput Of The Disc Gangs
Adjustments 8.2.2 Adjusting the throughput of the disc gangs Workshop work The throughput is adjusted by turning the front and rear disc gang using the spindles. When the disc gangs are raised as far as they go, the tines can work at a depth of 30 cm with- out the disc array being engaged. -
Page 86: Adjusting The Working Depth Of The Coulters
Adjustments Adjusting the working depth of the coulters With the depth adjustment of the coulters, the working depth of the disc array and the levelling unit are also adjusted. The adjustment is carried out via: • the roller • the drawbar / tractor lower link (horizontal alignment of the im- plement) With the roller removed: Use the running gear to adjust the working depth (yellow tractor control unit), see page 90. -
Page 87: Aligning The Implement Horizontally In Working Position
Adjustments Adjust the working depth via the spindle length, see page 82. Carry out the adjustment when the implement is lifted. • Lengthen spindle → Reduces the working depth. • Shorten spindle → Increases the working depth. Adjust the spindles to the same length. 8.3.1 Aligning the implement horizontally in working position. -
Page 88: Setting The Working Depth Of The Levelling Unit
Adjustments Setting the working depth of the levelling unit If the levelling unit leaves furrows behind the roller: → Working depth of the levelling unit is too deep If the tines leave furrows behind the roller: → Working depth of the levelling unit is too shallow. Hydraulic levelling unit Scale with pointer to indicate the set depth. -
Page 89: Adjusting The Stripper Of The Wedge Ring Rollers
Adjustments Adjusting the stripper of the wedge ring rollers The strippers are set at the factory. To adjust the setting to the working conditions: 1. Loosen the bolts. 2. Adjust the stripper in the slot. 3. Tighten the bolts again. Do not adjust the distance between stripper and spacer ring to less than 10 mm to avoid exces- sive wear. -
Page 90: Mounting / Dismounting The Roller
Adjustments Mounting / dismounting the roller After dismounting the rollers, the spacer elements on the running gear cylinder must be pivoted so that the running gear can take over the depth control in implementation. Prior to mounting the rollers, the spacer elements must be pivoted away from the running gear cylinder, so that the running gear can be completely lifted. - Page 91 Adjustments Roller holder installed on the roller: Roller holder in parking position: Dismounting rollers 1. Actuate the tractor control unit yellow. → Completely lift out the implement. 2. Guide the parking feet into the parking fix- ture and secure them with linch pins. 3.
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Page 92: Height Of The Ball Bracket / Towing Eye
Adjustments To connect the rollers correctly, the clamping bracket and its bolts must be installed according to figure. Height of the ball bracket / towing eye With the implement removed, the height of the ball bracket/towing eye (1) can be adjusted to the tractor. -
Page 93: Transportation
Transportation Transportation • During transportation, follow the instructions given in the section "Safety instructions for the operator", page 26. • Before moving off, check: ο that the supply lines are connected correctly. ο the lighting system for damage, proper operation and cleanness, ο... - Page 94 Transportation WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor! These risks pose serious injuries or death. Observe the permissible axle and drawbar loads of the tractor. WARNING Risk of falling from the machine if riding against regulations! It is forbidden to ride on the machine and/or climb the running ma- chine.
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Page 95: Use Of The Machine
Use of the machine Use of the machine When using the machine, observe the information in the sections • "Warning pictograms and other labels on the machine", from page 17 and • "Safety instructions for operators", from page 23 Observing this information is important for your safety. WARNING Danger from catching, entanglement, pulling in or entrapment due to accessible moving elements (e.g. -
Page 96: Working Position And Operating Position Of The Implement
Use of the machine 10.1 Working position and operating position of the implement 10.1.1 Converting from working to transport position 1. Actuate the yellow tractor control unit. → Lift the implement via running gear and drawbar. 2. Move the drawbar cylinder into transport position. 3. -
Page 97: Converting From Transport To Working Position
Use of the machine 10.1.2 Converting from transport to working position 1. Take off the protective tarpaulins and fasten them on the imple- ment. 2. Check the position of the drawbar cylinder switch tap. 3. Actuate the yellow tractor control unit. →... -
Page 98: Moving The Side Discs Into Transport Position / Working Position
Use of the machine 10.1.4 Moving the side discs into transport position / working position • During operation, the border elements are positioned parallel to the disc gang. • In transport position, the side elements are swivelled to be able to maintain the maxi- mum authorised transport height of 4 m. -
Page 99: Moving The Side Elements Of The Levelling Unit Into Transport Position / Working Position
Use of the machine 10.1.5 Moving the side elements of the levelling unit into transport position / work- ing position • When transporting the implement, complete- ly slide in both side discs / side closers, fix with pins and secure with linch pins. •... -
Page 100: Operation
Use of the machine 10.2 Operation • The machine is coupled to the tractor. • The machine is in working position. • Check the working position of the hydraulic drawbar control. • When carrying out work, operate the tractor control unit yellow in float position. -
Page 101: Faults
Faults Faults Fault Remedy • Different working depths across the working Hydraulic depth setting: Synchronise the hydraulic width cylinders, see below. • Mechanical depth setting: Check that all of the spindles have the same length. • Reduce the traction assistance •... -
Page 102: Cleaning, Maintenance And Repairs
Cleaning, maintenance and repairs Cleaning, maintenance and repairs WARNING Risk of contusions, cutting, catching, drawing in and knocks through • unintentional falling of the machine raised using the trac- tor's three-point hydraulic system. • unintentional falling of raised, unsecured machine parts. •... -
Page 103: Cleaning
Cleaning, maintenance and repairs 12.1 Cleaning • Pay particular attention to the brake, air and hydraulic hoses! • Never treat brake, air and hydraulic hoses with petrol, benzene, petroleum or mineral oils. • After cleaning, grease the machine, in particular after cleaning with a high pressure cleaner/steam jet or liposoluble agents. -
Page 104: Lubrication Instructions
Cleaning, maintenance and repairs 12.2 Lubrication instructions Lubrication points 10 h Ceus-2TX BAG0183.2 01.19... - Page 105 Cleaning, maintenance and repairs Lubrication points 50 h Ceus-2TX BAG0183.2 01.19...
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Page 107: Maintenance Plan - Overview
Cleaning, maintenance and repairs 12.3 Maintenance plan – overview • Carry out maintenance work when the first interval is reached. • The times, running hours or maintenance intervals of any third party documentation shall have priority. After the first working run Component Servicing work See page... - Page 108 Cleaning, maintenance and repairs Every three months / 200 operating hours Component Servicing work See page Workshop work • Inspect the bolts Hydraulic cylinder folding • Visual inspection of brake cyl- Dual-circuit service brake inder system • Clean line filter •...
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Page 109: Coulter Replacement And Tine Replacement
Cleaning, maintenance and repairs As required Component Servicing work Workshop work page • Replace Coulter • Replace Tines • Inspect for wear Disc XL041 / XL043 • Replace Disc segments • Replace Lower link pin 12.4 Coulter replacement and tine replacement CAUTION •... -
Page 110: Coulter Replacement
Cleaning, maintenance and repairs 12.4.2 Coulter replacement When changing coulters, comply with the follow- ing: • Screw tightening torque: 145 Nm • after 5 hours of use, check the bolt connec- tion for tight fit. 12.4.3 Changing the C-Mix Clip coulter When replacing work tools with blades, use suitable tools and gloves. -
Page 111: Replacing Discs (Workshop Work)
Cleaning, maintenance and repairs 12.6 Replacing discs (workshop work) Minimum disc diameter: 360 mm. The discs are replaced with the implement folded out. Unscrew screws for replacing discs and re- tighten afterwards. 12.7 Tine connection Inspect the bolts of the tine connection for tight- ness. -
Page 112: Disc Carrier Connection
Cleaning, maintenance and repairs 12.9 Disc carrier connection Inspect the bolts of the tine connection for tight- ness. Ceus-2TX BAG0183.2 01.19... -
Page 113: Axle (Running Gear / Support Wheel) And Brake
Cleaning, maintenance and repairs 12.10 Axle (running gear / support wheel) and brake For optimum brake performance with a minimum of wear, we recom- mend that the brakes on the tractor are balanced with those on the trailed sprayer. After the service braking system has been run in for a suitable period, arrange for the brakes to be balanced by a specialist workshop. - Page 114 Cleaning, maintenance and repairs Axle bolts with clamping plates Inspect the bolts of the tine connection for tight- ness. Checking the brake drum for dirt 1. Unscrew the two cover plates (1) on the inside of the brake drum. 2. Remove any dirt and plant debris which may have entered the drum.
- Page 115 Cleaning, maintenance and repairs Checking the play on wheel hub bearings 1. To check the play on wheel hub bearings, raise the axle until the wheels turn freely. 2. Release the brake. 3. Place a lever between the tyre and the ground and check the play.
- Page 116 Cleaning, maintenance and repairs Brake pad check To check the brake pad thickness, open the in- spection hole (1) by opening the rubber tab. Changing the brake pads → Workshop work Criterion for changing the brake pads: • Minimum pad thickness of 5 mm was reached.
- Page 117 Cleaning, maintenance and repairs Draining the air reservoir Drain the air reservoir every day. 1. Run the tractor engine (approx. 3 mins.) until the compressed air tank has filled. 2. Switch off the tractor engine, apply the handbrake and remove the ignition key. 3.
- Page 118 Cleaning, maintenance and repairs Cleaning the line filter Perform work in an unpressurized state. Secure the implement against rolling away. 1. Remove the bolt locking compound by hammering and remove the bolts (1). 2. Unscrew the bolts (2) by a few turns. 3.
- Page 119 Cleaning, maintenance and repairs Inspection instructions for the dual circuit service brake system Leak tightness check 1. Check all connections, pipe lines, hose lines and screw connec- tions for leak tightness. 2. Remedy leakages. 3. Repair any areas of chafing on pipes and hoses. 4.
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Page 120: 12.10.1 Hydraulic Brakes
Cleaning, maintenance and repairs 12.10.1 Hydraulic brakes Check of the hydraulic brake • Check all brake hoses for wear • check all screw unions for seal tightness • renew any worn or damaged parts. Venting the brake system (workshop work) After each brake repair, for which the system has been opened, bleed the brake system, because air may have entered the pressure hoses. -
Page 121: Check The Coupling Device
Cleaning, maintenance and repairs 12.11 Check the coupling device DANGER! • Replace a damaged drawbar with a new one immediately - for road traffic safety reasons. • Repairs may only be carried out by the manufacturer facto- • For safety reasons, it is forbidden to weld on and drill holes in the drawbar. -
Page 122: Tyres / Wheels
Cleaning, maintenance and repairs 12.12 Tyres / wheels • Check the running gear tyres regularly for damage and firm seat- ing on the wheel rim. • Required tyre pressure. ο Running gear tyre: Wheel 550/45 R22.5 LI159A8 2,8 bar Wheel 700/40-22.5 LI166A8/LI162B 2,2 bar ο... -
Page 123: 12.12.2 Fitting Tyres
Cleaning, maintenance and repairs • Check tyre pressures regularly when the tyres are cold, i.e. be- fore starting a run. • The difference in pressure between the tyres on one axle must be no greater than 0.1 bar. • Tyre pressure can be raised by up to 1 bar after a fast run or in warm weather. -
Page 124: Hydraulic System (Workshop Work)
• Replace the hydraulic hose line if it is damaged or worn. Only use AMAZONE original hydraulic hose lines. • The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even... -
Page 125: 12.14.1 Labelling Hydraulic Hose Lines
Cleaning, maintenance and repairs 12.14.1 Labelling hydraulic hose lines The assembly labelling provides the follow- ing information: (1) Manufacturer's marking on the hydraulic hose line (A1HF) (2) Date of manufacture of hydraulic hose line (04/02 = year/month = February 2004) (3) Maximum approved operating pressure (210 BAR). -
Page 126: 12.14.4 Installation And Removal Of Hydraulic Hose Lines
12.14.4 Installation and removal of hydraulic hose lines When installing and removing hydraulic hose lines, always observe the following information: • Only use AMAZONE original hydraulic hose lines. • Ensure cleanliness. • You must always install the hydraulic lines so that, in all states of operation: ο... -
Page 127: Hydraulic Circuit Diagram
Hydraulic circuit diagram Hydraulic circuit diagram Hydraulic depth adjustment of the disc array / tines Ceus-2TX BAG0183.2 01.19... - Page 128 Hydraulic circuit diagram Hydraulic folding, headland / working position with guide wheel Ceus-2TX BAG0183.2 01.19...
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Page 129: Screw Tightening Torques
Hydraulic circuit diagram 13.1 Screw tightening torques 10.9 12.9 M 8x1 M 10 16 (17) M 10x1 M 12 18 (19) M 12x1,5 M 14 M 14x1,5 M 16 M 16x1,5 M 18 M 18x1,5 M 20 M 20x1,5 M 22 M 22x1,5 1050 M 24... -
Page 130: Checklist For Using The Implement
Checklist for using the implement Checklist for using the implement Observe the safety instructions in the corresponding sections of the operating manual! Steps: See page: Coupling the implement Prepare for using the implement • Converting from transport to working posi- tion •... - Page 131 Checklist for using the implement Ceus-2TX BAG0183.2 01.19...
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