TABLE OF CONTENTS TABLE OF CONTENTS 3.9.1 Concave discs 1 About this operating manual 3.9.2 Side discs Meaning of the operating manual 3.9.3 Rollers 3.9.4 Side guide plate Diagrams 3.9.5 Rear harrow 1.2.1 Warnings and signal words 1.2.2 Further instructions 3.10 Manual working depth adjustment 1.2.3...
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TABLE OF CONTENTS 5.3.1 Preparing the side discs for Cleaning the machine operation 9 Loading the machine 5.3.2 Adjusting the working depth 5.3.3 Installing ballast weights Loading the implement with a 5.3.4 Adjusting the scraper to the roller crane 5.3.5 Removing the road safety bars 10 Appendix Preparing the machine for road...
1 | About this operating manual About this operating manual CMS-T-00000081-B.1 Meaning of the operating manual CMS-T-006245-A.1 The operating manual is an important document and a part of the implement. It is intended for the user and contains safety-related information. Only the instructions provided in the operating manual are reliable.
1 | About this operating manual Diagrams DANGER Indicates a direct threat with high risk for severe physical injury, such as loss of limbs or death. WARNING Indicates a possible threat with moderate risk for severe physical injury or death. CAUTION Indicates a threat with low risk for light or moderately severe physical injuries.
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1 | About this operating manual Diagrams The specified sequence of the actions must be observed. Example: 1. Instruction 1 2. Instruction 2 1.2.3.1 Instructions and responses CMS-T-005678-B.1 Reactions to instructions are marked with an arrow. Example: 1. Instruction 1 Reaction to instruction 1 2.
Your suggestions for improvement help us Technische Redaktion to create ever more user-friendly operating manuals. Postfach 51 Please send us your suggestions by post, fax or D-49202 Hasbergen email. Fax: +49 (0) 5405 501-234 E-Mail: td@amazone.de MG6158-EN-II | G.1 | 23.03.2020...
2 | Safety and responsibility Safety and responsibility CMS-T-00002298-C.1 Basic safety instructions CMS-T-00002301-C.1 2.1.1 Safe operating organisation CMS-T-00002302-A.1 2.1.1.1 Personnel qualification CMS-T-00002306-A.1 Requirements for all persons working with the machine CMS-T-00002310-A.1 If the machine is used improperly, people can be injured or killed.
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2 | Safety and responsibility Basic safety instructions Qualification levels CMS-T-00002311-A.1 For working with the machine, the following qualification levels are provided: Farmer Agricultural helper As a matter of principle, the activities described in this operating manual can be performed by persons with the qualification level "Agricultural helper".
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2 | Safety and responsibility Basic safety instructions Activity examples: Driving the machine Adjusting the working depth 2.1.1.2 Workplaces and passengers CMS-T-00002307-A.1 Passengers Passengers can fall, be run over and severely injured or killed due to machine movements. Ejected objects can hit and injure passengers. Do not let anybody ride on the machine.
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2 | Safety and responsibility Basic safety instructions Perfect technical condition of the machine Improper maintenance can impede the operational safety of the machine and cause accidents. This can result in serious injury or death. Perform all maintenance work at the prescribed maintenance intervals.
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2 | Safety and responsibility Basic safety instructions Protective equipment CMS-T-00002315-A.1 Make sure that the protective equipment is functional If protective equipment is missing or damaged, machine parts can cause serious personal injury or even death. Replace damaged protective equipment. Before you operate the machine, install any protective equipment that was removed and put them in protective position.
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2 | Safety and responsibility Basic safety instructions Wear suitable clothing Loosely worn clothing increases the risk of getting caught or entangled on rotating parts and getting stuck on protruding parts. This can result in serious injury or death. Wear close-fitting, snag-free clothes. Never wear rings, necklaces and other jewellery.
2 | Safety and responsibility Basic safety instructions 2.1.2 Knowing and preventing dangers CMS-T-00002303-B.1 2.1.2.1 Safety hazards on the machine CMS-T-00002318-B.1 Liquids under pressure Escaping high pressure hydraulic fluid can penetrate into the body through the skin and cause serious personal injuries. A hole the size of a needle can already result in serious personal injuries.
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2 | Safety and responsibility Basic safety instructions 2.1.2.2 Danger areas CMS-T-00002319-B.1 Dangers areas on the machine The following basic dangers are encountered in the danger areas: Due to moving machine parts and implements during operation. Hydraulically raised machine parts can descend unnoticed and slowly.
2 | Safety and responsibility Basic safety instructions 2.1.3 Safe operation and handling of the machine CMS-T-00002304-B.1 2.1.3.1 Coupling implements CMS-T-00002320-A.1 Coupling the implement to the tractor Incorrectly coupling of the implement to the tractor results in hazards that can cause serious accidents.
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2 | Safety and responsibility Basic safety instructions 2.1.3.2 Driving safety CMS-T-00002321-A.1 Risk when driving on roads and fields The mounted or towed implement changes the driving characteristics of the tractor. The driving characteristics also depend on the operating condition, the fill level of the load, and on the ground.
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2 | Safety and responsibility Basic safety instructions Preparing the machine for road travel If the machine is not properly prepared for road travel, it can result in serious traffic accidents. Before driving on roads, always prepare the machine for road travel. Parking the machine safely The parked machine can tip over.
To ensure that the operating permit remains valid in accordance with national and international regulations, use only conversion parts, spare parts and special equipment approved by AMAZONE. 2.1.4.2 Work on the machine CMS-T-00002323-A.1 Only work on the machine when it is at a...
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2 | Safety and responsibility Basic safety instructions Maintenance work Improper maintenance work endangers operational safety. This can result in accidents and serious personal injury or even death. Before you adjust, maintain or clean the machine, secure the machine. Only perform the work that is described in this operating manual.
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2 | Safety and responsibility Basic safety instructions Danger due to welding work Improper welding work endangers the operational safety of the machine. This can result in accidents and serious personal injury or even death. Only allow qualified specialist workshops with suitably approved personnel to perform welding work on safety-relevant parts.
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2.1.4.4 Special equipment and spare parts CMS-T-00002325-A.1 Special equipment and spare parts Special equipment and spare parts that do not meet AMAZONE requirements can impede the operational safety of the machine and cause accidents. Only use original parts or parts that meet AMAZONE requirements.
2 | Safety and responsibility Safety routines Safety routines CMS-T-00002300-A.1 Securing the tractor and implement If the tractor and implement are not secured against unintentional starting and rolling away, the tractor and implement can be set in motion in an uncontrolled manner, and can run over, crush and kill people.
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2 | Safety and responsibility Safety routines Check for safe condition Protective equipment that is not functional, faulty or removed can result in dangerous situations. Check the machine at least once a day for visible damage and check the function of the protective equipment.
3 | Product description Special equipment Scale for the working depth Side plate Ballast weights Second concave disc gang Threaded cartridge First concave disc gang Working depth adjustment 3-point mounting frame Roller Special equipment CMS-T-00004520-A.1 Special equipment is equipment that is not fitted on the implement or is only available in certain markets.
3 | Product description Protective equipment Protective equipment CMS-T-00000611-C.1 3.4.1 Road safety bars CMS-T-00000612-C.1 To protect from injuries during road transport, the road safety bar covers the tines on the rear harrow. CMS-I-00000088 MG6158-EN-II | G.1 | 23.03.2020...
3 | Product description Warning symbols Warning symbols CMS-T-00001008-D.1 3.5.1 Positions of the warning symbols CMS-T-00001011-B.1 CMS-I-00000773 3.5.2 Layout of the warning symbols CMS-T-000141-C.1 Warning symbols indicate danger areas on the machine and warn against residual dangers. In these danger areas, there are permanent or unexpected dangers.
3 | Product description Warning symbols 3.5.3 Description of the warning symbols CMS-T-005683-F.1 MD 078 Risk of crushing fingers or hands As long as the tractor engine or implement motor is running, stay away from the danger area. If you have to move marked parts with your hands, pay attention to the crushing areas.
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3 | Product description Warning symbols MD 097 Risk of crushing between the tractor and the implement Before you actuate the tractor hydraulic system, instruct persons away from the area between the tractor and the implement. Actuate the tractor hydraulic system only from the designated work station.
3 | Product description Lighting and identification for road travel Lighting and identification for road travel CMS-T-000187-E.1 The implement has lateral reflectors. Lighting and identification to the rear Red reflectors Rear lights, brake lights, and turn indicators Square warning signs CMS-I-00000492 Lighting and identification to the front Side marker lights...
3 | Product description Front rack Type of actuation Function Symbol Latching Permanent oil circulation Oil circulation until action is Momentary executed Free oil flow in the tractor control Floating unit Designation Function Tractor control unit Increase Working Green depth of the Double-acting concave discs Reduce...
3 | Product description Soil tillage tools arranged at a pitch of 17°. The concave discs on the rear concave disc gang are arranged at a pitch of 14°. The bearing of a concave disc consists of 2-row angular ball bearings with slide ring seal and oil filling. The bearing is maintenance-free.
3 | Product description Soil tillage tools 3.9.3 Rollers CMS-T-00000603-F.1 3.9.3.1 TW tandem roller CMS-T-00000118-A.1 The tandem roller produces very good crumbling. The tandem roller consists of the following components: Cage roller: Installed at the front in the upper group of holes Rod roller: Installed at the rear in the bottom group of holes.
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3 | Product description Soil tillage tools 3.9.3.3 Wedge ring roller KW CMS-T-00000601-A.1 The wedge ring roller with a diameter of 580 mm is very suitable for medium soils. The adjustable scrapers keep the area between the wedge rings clean. CMS-I-00000505 3.9.3.4 Wedge ring roller with matrix tyre profile CMS-T-00000602-A.1...
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3 | Product description Soil tillage tools 3.9.3.6 UW U-profile roller CMS-T-00000122-A.1 The U-profile roller with a diameter of 580 mm is very suitable for light soils. The roller is insensitive to clogging and has a good load-bearing capacity. CMS-I-00000503 3.9.3.7 DUW double U-profile roller CMS-T-00000123-A.1 The double U-profile roller with a diameter of 580 mm...
3 | Product description Soil tillage tools 3.9.3.9 DW disc roller CMS-T-00000125-B.1 The disc roller with a diameter of 600 mm is very well suited for light, medium, and heavy soils. The roller is insensitive to clogging and has a good load-bearing capacity.
3 | Product description Soil tillage tools Right side of the implement CMS-I-00000805 Left side of the implement CMS-I-00000776 3.9.5 Rear harrow CMS-T-00001015-D.1 3.9.5.1 Harrow system 12-125 HI CMS-T-00000128-C.1 The rear harrow has the following features: Can be combined with the following rollers: SW cage roller, PW tooth packer roller, KW wedge ring roller, and UW U-profile roller.
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3 | Product description Soil tillage tools 3.9.5.2 Harrow system 12-250 HI CMS-T-00001017-A.1 The rear harrow has the following features: Can be combined with the double-U profile roller Adjustable soil tillage intensity Creates a fine-crumbly soil structure as seeding preparation Deposits cut-off plant residues on the soil surface to regulate weeds CMS-I-00000779...
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3 | Product description Soil tillage tools Setting lever in set position Setting lever in parking position secured with linch pin CMS-I-00000413 3.9.5.5 Spring clearer system 167 CMS-T-00000131-B.1 The spring clearer system 167 has the following features: Can be combined with the UW U-profile roller The spring clearers are arranged between the roller rings.
3 | Product description Manual working depth adjustment 3.9.5.7 Clearer system WW 142 HI CMS-T-00001022-A.1 The clearer system WW 142 HI has the following features: Can be combined with the WW angle profile roller The clearers are arranged between the roller rings.
3 | Product description Ballast weights 3.12 Ballast weights CMS-T-00001016-B.1 The ballast weights optimise the penetration of the discs into the soil under dry and extremely hard soil conditions. One set of ballast weights consists of 4 elements, each with a weight of 25 kg. CMS-I-00000780 3.13 Threaded cartridge...
3 | Product description Rating plate and CE mark 3.14 Rating plate and CE mark CMS-T-00004506-A.1 3.14.1 Position of the rating plate and CE mark CMS-T-00004507-A.1 The rating plate and the CE mark are attached at Position 1 . CMS-I-00003248 3.14.2 Information on the rating plate and the CE mark CMS-T-00004505-B.1 The rating plate specifies:...
4 | Technical data Technical data CMS-T-00002332-E.1 Dimensions CMS-T-00002333-A.1 3003 3503 4003 Catros Transport width 3000 mm 3500 mm 4000 mm Transport height 1500 mm 1500 mm 1500 mm Total length 3340 mm 3340 mm 3340 mm Working width 3000 mm 3500 mm 4000 mm Centre of gravity distance...
4 | Technical data Optimal working speed Optimal working speed CMS-T-00002294-B.1 12-18 km/h Performance characteristics of the tractor CMS-T-00002336-A.1 Catros 3003 3503 4003 Starting at 88 kW / 120 Starting at 103 kW / 140 Starting at 118 kW / 160 Engine rating Electrical system Battery voltage...
4 | Technical data Permitted slopes Permitted slopes CMS-T-00002297-B.1 Across the slope On left in direction of travel 15 % On right in direction of travel 15 % Up the slope and down the slope Up the slope 15 % Down the slope 15 % MG6158-EN-II | G.1 | 23.03.2020...
5 | Preparing the machine Preparing the machine CMS-T-00000997-E.1 Calculating the required tractor characteristics CMS-T-00000063-B.1 CMS-I-00000581 Calculated Designation Unit Description values Tractor empty weight Front axle load of the operational tractor without mounted implement or ballast weights Rear axle load of the operational tractor without mounted implement or ballast weights Total weight of front-mounted implement or front ballast Permissible total weight of rear-mounted implement or rear...
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5 | Preparing the machine Calculating the required tractor characteristics Calculated Designation Unit Description values Distance between the centre of gravity of the front-mounted implement or the front ballast and the centre of the front axle Distance between the centre of the front axle and the centre of the lower link connection Centre of gravity distance: Distance between the centre of gravity of the front-mounted implement or the front ballast...
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5 | Preparing the machine Calculating the required tractor characteristics 3. Calculate the actual total weight of the tractor- implement combination. CMS-I-00000515 4. Calculate the actual rear axle load. Htat Vtat Htat Htat CMS-I-00000514 5. Determine the tyre load capacity for two tractor tyres in the manufacturer specifications.
5 | Preparing the machine Coupling the implement Coupling the implement CMS-T-00001392-D.1 5.2.1 Attaching the backstop profiles for the lower links CMS-T-00001398-A.1 1. Put the backstop profiles 1 on the lower link pins 2 . 2. Secure the backstop profiles with the linch pin CMS-I-00001219 5.2.2 Coupling the 3-point hitch CMS-T-00001400-A.1...
5 | Preparing the machine Coupling the implement 5.2.3 Aligning the implement parallel CMS-T-00003221-C.1 A spirit level is attached to the implement frame. The spirit level shows the alignment of the implement in the direction of travel. CMS-I-00002488 1. Park the tractor and implement on a level surface. 2.
5 | Preparing the machine Coupling the implement 3. Couple the hydraulic hoses 1 to the hydraulic sockets of the tractor according to the marking The hydraulic plugs lock perceptibly. 4. Route the hydraulic hoses with sufficient freedom of movement and without chafing points. CMS-I-00001045 5.2.5 Coupling the power supply CMS-T-00001399-A.1...
5 | Preparing the machine Preparing the implement for operation Preparing the implement for operation CMS-T-00002337-D.1 5.3.1 Preparing the side discs for operation CMS-T-00001001-B.1 1. Pull the linch pin 1 for the side discs. 2. Pull out the pin 2 . CMS-I-00002248 WARNING Risk of crushing...
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5 | Preparing the machine Preparing the implement for operation 1. Remove the linch pin 2 . 2. Engage the swivelling lever 4 according to the desired direction of rotation. 3. Using the hand lever 1 , lengthen or shorten the adjustment spindle 3 .
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5 | Preparing the machine Preparing the implement for operation 1. Raise the implement. 2. Loosen the bolts 1 . The bearing journal and the hub of the side disc serve as handles. 3. Move the side disc up or down. 4.
5 | Preparing the machine Preparing the implement for operation 5.3.2.5 Adjusting the working depth of the tractor wheel mark eradicators CMS-T-00002261-B.1 1. Remove the linch pin for the locking pin 1 . 2. Pull out the locking pin. 3. Lift or lower the tractor wheel mark eradicator by hand.
5 | Preparing the machine Preparing the implement for operation 5.3.4 Adjusting the scraper to the roller CMS-T-00000076-C.1 The scrapers on the roller are set at the factory. The scrapers can be adapted to the working conditions. NOTE Permitted distances A between the roller element and scraper: Wedge ring roller: 12 mm ±...
5 | Preparing the machine Preparing the machine for road travel Preparing the machine for road travel CMS-T-00002338-A.1 5.4.1 Preparing the side discs for road travel CMS-T-00001002-A.1 1. Pull the linch pin 1 for the side discs. 2. Pull out the pin 2 . CMS-I-00000800 WARNING Risk of crushing...
5 | Preparing the machine Calculating the permissible payload 5.4.2 Putting on the road safety bars CMS-T-00000614-B.1 1. Remove coarse dirt from the tines. 2. Push the road safety bars 1 over the tines. 3. Secure the road safety bars with the tensioners 4.
6 | Using the machine Using the machine CMS-T-00000071-B.1 Using the implement CMS-T-001727-C.1 1. Lower the implement on the field. 2. Move the hydraulic system of the 3-point power lift into float position. Turning on the headlands CMS-T-001728-B.1 To prevent lateral loads when driving in curves on the headlands, raise the soil tillage tools.
7 | Parking the machine Parking the machine CMS-T-00001393-B.1 Uncoupling the power supply CMS-T-00001402-C.1 1. Secure the tractor and implement. 2. Pull out the plug 1 for the power supply. CMS-I-00001048 3. Hang the plug 1 on the hose holder. CMS-I-00001248 MG6158-EN-II | G.1 | 23.03.2020...
7 | Parking the machine Uncoupling the hydraulic hoses Uncoupling the hydraulic hoses CMS-T-00000277-B.1 1. Secure the tractor and implement. 2. Put the control lever on the tractor control unit in float position. 3. Uncouple the hydraulic lines 1 . 4.
8 | Repairing the machine Repairing the machine CMS-T-00000990-C.1 Maintaining the machine CMS-T-00002326-B.1 8.1.1 Maintenance schedule after the first working run Checking the concave disc carrier connection see page 61 Checking the rollers see page 62 Checking the hydraulic hoses see page 62 as required Replacing concave discs...
8 | Repairing the machine Maintaining the machine 8.1.2 Replacing concave discs CMS-T-00002327-B.1 INTERVAL as required REQUIREMENTS The wear limit of 360 mm for the concave discs has been reached 1. Raise the implement. 2. Secure the implement against unintentional lowering.
8 | Repairing the machine Maintaining the machine 8.1.4 Checking the rollers CMS-T-00002329-B.1 INTERVAL after the first working run all 200 Operating hours every 3 months 1. Check the bolts 1 for tightness. If the bolts need to be replaced, pay attention to the alignment of the bolts.
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8 | Repairing the machine Maintaining the machine Hydraulic hoses may not be older than 6 years. 3. Check the manufacturing date 1 . CMS-I-00000532 4. Worn, damaged or aged hydraulic hoses must be immediately replaced by a specialist workshop. 5.
8 | Repairing the machine Cleaning the machine Cleaning the machine CMS-T-00000593-C.1 IMPORTANT Risk of machine damage due to cleaning jet of the high-pressure nozzle Never direct the cleaning jet of the high- pressure cleaner or hot water high- pressure cleaner onto the marked components.
9 | Loading the machine Loading the machine CMS-T-00002443-A.1 Loading the implement with a crane CMS-T-00002444-A.1 There are 4 lashing points for slings on the implement. WARNING Risk of accidents due to improperly attached lifting gear If the lifting gear is not attached at suitable positions, the machine or components can be damaged during loading and endanger safety.
11 | Indexes Indexes 11.1 GLOSSARY CMS-T-00000513-B.1 Machine Mounted implements are accessory parts of the tractor. However, mounted implements are always referred to as the implement in this operating manual. Operating materials Operating materials serve to ensure operational readiness. Operating materials include e.g. cleaning agents and lubricants such as lubricating oil, greases or cleaners.
11 | Indexes INDEX 11.2 INDEX 3-point mounting frame Dimensions uncoupling Documents Address Headlands Technical editing Hydraulic connection Adjusting the scraper Functions Adjusting the working depth Hydraulic hoses Concave discs checking hydraulically coupling manual 38, 50 uncoupling Side elements Hydraulic system Aids coupling uncoupling...
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11 | Indexes INDEX Spring blade system Spring clearer system Optimal working speed Technical data Payload Concave discs calculation Dimensions Noise development data Permitted slopes Optimal working speed Power supply Permitted slopes uncoupling Threaded cartridge Product description Protective equipment Road safety bars Warning symbols Description Layout...
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AMAZONEN-WERKE H. DREYER GmbH und Co. KG Postfach 51 49202 Hasbergen-Gaste Germany +49 (0) 5405 501-0 amazone@amazone.de www.amazone.de...
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