Table of Contents
Advertisement
Quick Links
Catros 3002-T
Catros 3502-T
Catros 4002-T
MG4189
BAG0078.3 03.14
Printed in Germany
en
Operating Manual
az
Compact Disc Cultivator
+
Catros
3002-T
+
Catros
3502-T
+
Catros
4002-T
Please read and follow this
operating manual before
putting the machine into
Keep it in a safe place for
operation.
future use.
Advertisement
Table of Contents
Related Manuals for Amazone Catros 3002-T
Summary of Contents for Amazone Catros 3002-T
- Page 1 Operating Manual Catros 3002-T Catros 3002-T Catros 3502-T Catros 3502-T Catros 4002-T Catros 4002-T Compact Disc Cultivator Please read and follow this operating manual before MG4189 putting the machine into BAG0078.3 03.14 operation. Printed in Germany Keep it in a safe place for...
- Page 2 Reading the instruction Manual and following it should seem to be in- convenient and superfluous as it is not enough to hear from others and to realize that a machine is good, to buy it and to believe that now everything should work by itself.
- Page 3 +49 5405 501-234 E-mail: amazone@amazone.de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www.amazone.de. Please send orders to your AMAZONE dealer. Formalities of the operating manual Document number: MG4189 Compilation date: 03.14 ...
- Page 4 We update our operating manuals regularly. Your suggestions for improvement help us to create ever more user-friendly manuals. Send us your suggestions by fax. AMAZONEN-WERKE H. DREYER GmbH & Co. KG Postfach 51 D-49202 Hasbergen Phone: +49 5405 501-0 Fax: +49 5405 501-234 E-mail: amazone@amazone.de Catros02-T BAG0078.3 03.14...
-
Page 5: Table Of Contents
Table of Contents User information ..................7 Purpose of the document......................7 Locations in the operating manual...................7 Diagrams used .........................7 General safety instructions.................8 Obligations and liability ......................8 Representation of safety symbols..................10 Organisational measures .......................11 Safety and protection equipment ...................11 Informal safety measures.......................11 User training...........................12 Safety measures in normal operation ..................13 Dangers from residual energy....................13... - Page 6 Table of Contents Commissioning ..................44 Checking the suitability of the tractor ..................45 6.1.1 Calculating the actual values for the total tractor weight, tractor axle loads and load capacities, as well as the minimum ballast ................45 6.1.2 Requirements for tractor operation with attached machines ..........49 6.1.3 Machines without their own brake system ................
-
Page 7: User Information
User information User information The "User information" section supplies information on using the op- erating manual. Purpose of the document This operating manual Describes the operation and maintenance of the machine. Provides important information on safe and efficient handling of the machine. -
Page 8: General Safety Instructions
General safety instructions General safety instructions This section contains important information on safe operation of the machine. Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault-free machine operation. Obligations of the operator The operator is obliged only to let those people work with/on the ma- chine who... - Page 9 General safety instructions Risks in handling the machine The machine has been constructed to the state-of-the art and the recognised rules of safety. However, there may be risks and restric- tions which occur when operating the machine For the health and safety of the user or third persons, ...
-
Page 10: Representation Of Safety Symbols
General safety instructions Representation of safety symbols Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The signal word (DANGER, WARNING, CAUTION) describes the gravity of the risk and has the following sig- nificance: DANGER Indicates an immediate high risk, which will result in death or serious physical injury (loss of body parts or long term damage) if not avoided. -
Page 11: Organisational Measures
General safety instructions Organisational measures The operator must provide the necessary personal protective equip- ment, such as: Safety glasses Protective shoes Protective suit Skin protection, etc. The operating manual Must always be kept at the place at which the machine is oper- ated. -
Page 12: User Training
General safety instructions User training Only those people who have been trained and instructed may work with/on the machine. The operator must clearly specify the responsi- bilities of the people charged with operation, maintenance and repair work. People being trained may only work with/on the machine under the supervision of an experienced person. -
Page 13: Safety Measures In Normal Operation
General safety instructions Safety measures in normal operation Only operate the machine if all the safety and protection equipment is fully functional. Check the machine at least once a day for visible damage and check the function of the safety and protection equipment. Dangers from residual energy Note that there may be residual mechanical, hydraulic, pneumatic and electrical/electronic energy at the machine. -
Page 14: Spare And Wear Parts And Aids
Immediately replace any machine parts which are not in a perfect state. Only use AMAZONE spare and wear parts released by AMA- ZONEN-WERKE, so that the type approval remains valid according to the national and international regulations. If you use wear and spare... -
Page 15: Warning Pictograms And Other Signs On The Machine
General safety instructions 2.13 Warning pictograms and other signs on the machine 2.13.1 Positioning of warning pictograms and other labels The following diagrams show the arrangement of the warning picto- grams on the machine. Fig. 1 Fig. 2 Catros02-T BAG0078.3 03.14... - Page 16 General safety instructions Fig. 3 Always keep all the warning pictograms of the machine clean and in a legible state. Replace illegible warning pictograms. You can obtain the warning pictograms from your dealer using the order number (e.g. MD 078). Warning pictograms - structure Warning pictograms indicate dangers on the machine and warn against residual dangers.
- Page 17 General safety instructions Order number and explanation Warning pictograms MD 078 Danger of crushing fingers or hands owing to accessible moving parts of the machine! This danger can cause extremely serious injuries and loss of limbs. Never reach into the danger area when the trac- tor engine is running with PTO shaft / hydraulic system / electronic system connected.
- Page 18 General safety instructions MD 096 Danger from escaping high-pressure hydrau- lic fluid due to leaking hydraulic hose lines. This danger may cause serious injuries, perhaps even resulting in death, if escaping high-pressure hydraulic fluid passes through the skin and into the body.
- Page 19 General safety instructions MD 115 The maximum operating pressure of the hydrau- lic system is 200 bar. MD 174 Danger from unintended continued movement of the machine! Causes serious, potentially fatal injuries any- where on the body.. Secure the machine against unintended contin- ued movement before uncoupling the machine from the tractor.
-
Page 20: Dangers If The Safety Information Is Not Observed
General safety instructions 2.14 Dangers if the safety information is not observed Nonobservance of the safety information Can pose both a danger to people and also to the environment and machine. Can lead to the loss of all warranty claims. Seen individually, non-compliance with the safety information could pose the following risks: ... -
Page 21: Safety Information For Users
General safety instructions 2.16 Safety information for users WARNING Risk of being crushed, cut, caught, drawn in or struck due to insufficient traffic and operational safety! Before starting up the machine and the tractor, always check their traffic and operational safety. 2.16.1 General safety and accident prevention information ... - Page 22 General safety instructions When coupling and uncoupling machines, move the support equipment (if available) to the appropriate position (stability). When actuating the support equipment, there is a danger of in- jury from contusion and cutting points! Be particularly careful when coupling the machine to the tractor or uncoupling it from the tractor! There are contusion and cutting points in the area of the coupling point between the tractor and the machine.
- Page 23 General safety instructions Machine transportation When using public highways, national road traffic regulations must be observed. Before moving off, check: the correct connection of the supply lines the lighting system for damage, function and cleanliness the brake and hydraulic system for visible damage ...
-
Page 24: Hydraulic System
Replace the hydraulic hose lines if it is damaged or worn. Only use original AMAZONE hydraulic hose lines. The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even... -
Page 25: Electrical System
General safety instructions 2.16.3 Electrical system When working on the electrical system, always disconnect the battery (negative terminal). Only use the prescribed fuses. If fuses are used with too high a rating, the electrical system will be destroyed – danger of fire. ... -
Page 26: Cleaning, Maintenance And Repairs
Spare parts must meet at least the specified technical require- ments of AMAZONEN-WERKE! This is ensured through the use of original AMAZONE spare parts. Catros02-T BAG0078.3 03.14... -
Page 27: Loading And Unloading
Loading and unloading Loading and unloading Loading using a lifting crane WARNING Risk of crushing due to accidental falling of a machine attached to a load carrier during loading and unloading! Only attach your lifting gear to/at the designated points. ... - Page 28 Loading and unloading Loading and unloading with a tractor WARNING There is a risk of an accident when the tractor is unsuitable and the machine brake system is not connected to the tractor or is filled. Correctly couple the machine to the tractor, before loading the machine onto a transport vehicle or unloading it from a transport vehicle.
-
Page 29: Product Description
Product description Product description This section: Provides a comprehensive overview of the machine structure. Provides the names of the individual modules and controls. Read this section when actually at the machine. This helps you to understand the machine better. Overview of subassemblies Fig. -
Page 30: Supply Lines Between The Tractor And The Machine
Product description Fig. 5 (1) 1st row of discs (2) 2nd row of discs (3) Wedge ring roller (4) Scraper bar for wedge ring roller (5) Hydraulic cylinder, Transport position / Working position (6) Spacer elements for depth adjustment (7) Wheel chocks in transport position Supply lines between the tractor and the machine ... -
Page 31: Transportation Equipment
Product description Transportation equipment Fig. 6 (1) Rear lights; brake lights; turn indicators, red reflectors (round) (2) Warning signs (square) Fig. 7 (1) 2 limiting lights; turn indicators (2) 2 warning signs (square) One additional warning sign on each side in France.. ... -
Page 32: Intended Use
Compliance with all the instructions in this operating manual. Execution of inspection and maintenance work. Exclusive use of AMAZONE original spare parts. Other uses to those specified above are forbidden and shall be con- sidered as improper. For any damage resulting from improper use: ... -
Page 33: Danger Area And Danger Points
Product description Danger area and danger points The danger area is the area around the machine in which people can be caught: By work movements made by the machine and its tools By materials or foreign objects ejected by the machine ... -
Page 34: Rating Plate And Ce Marking
Product description Rating plate and CE marking The following diagrams show the location of the rating plate and CE marking. The rating plate shows: Vehicle- / machine ID no.: Type Basic weight kg Permissible support load kg ... -
Page 35: Necessary Tractor Equipment
Product description Necessary tractor equipment For the machine to be operated as intended, the tractor must fulfil the following requirements: Tractor engine power from 60 kW (80 bhp) upwards Catros / Catros 3002-T from 77 kW (105 bhp) upwards Catros / Catros 3502-T from 90 kW (120 bhp) upwards Catros / Catros... -
Page 36: Structure And Function
Structure and function Structure and function The following section provides information on the machine structure and the functions of the individual components. Function Fig. 9 The Catros compact disc cultivator is suitable for shallow stubble cultivation directly after threshing ... -
Page 37: Hydraulic Joints
Structure and function Hydraulic joints All hydraulic hose lines are equipped with gripping sections. Coloured markings with a code number or code letter have been ap- plied to the gripping sections in order to assign the respective hydrau- lic function to the pressure line of a tractor controller! Films are stuck on the implement for the markings that illustrate the respective hydraulic function. -
Page 38: Coupling The Hydraulic Hose Lines
Structure and function 5.2.1 Coupling the hydraulic hose lines WARNING Risk of being crushed, cut, caught, drawn in or struck due to faulty hydraulic functions when the hydraulic hose lines are connected incorrectly! When coupling the hydraulic hose lines, observe the coloured mark- ings on the hydraulic connectors. -
Page 39: Uncoupling The Hydraulic Hose Lines
Structure and function 5.2.2 Uncoupling the hydraulic hose lines 1. Swivel the actuation lever on the control unit on the tractor to float position (neutral position). 2. Unlock the hydraulic connectors from the hydraulic sockets. 3. Protect the hydraulic connectors and hydraulic sockets against soiling with the dust protection caps. -
Page 40: Two-Row Disc Cultivator
The offsetting of the two disc rows, which can be coordinated via the offset slide with regard to working depth and speed. Adjustment is made with the AMAZONE Fig. 10 eccentric pins. The working intensity of the discs via the working depth. -
Page 41: The Wedge Ring Roller
Structure and function The wedge ring roller Fig. 13 The wedge ring roller (Fig. 13/1) compacts the cultivated soil in strips, assumes the depth control of the concave discs. forms the running gear during transport. The scraper bar (Fig. 13/2) cleans between the wedge rings. Tensioned crosspiece Fig. -
Page 42: Stand
Structure and function Stand Fig. 15/… (1) Handle (2) Pin During operation or transport: Jack fixed in raised position with pin and secured with linch pin. With machine uncoupled: Jack fixed in lowered position with pin and se- cured with linch pin. Fig. -
Page 43: Safety Chain For Implements Without Brake System
Structure and function Safety chain for implements without brake system Implements without a brake system or with a single-line brake system must be equipped with a safety chain in compliance with local country regulations. The safety chain must be correctly fixed to a suitable position on the tractor before transporting. -
Page 44: Commissioning
Commissioning Commissioning This section contains information on operating your machine for the first time. on checking how you may connect the machine to your tractor. Before operating the machine for the first time the operator must have read and understood the operating manual. ... -
Page 45: Checking The Suitability Of The Tractor
Commissioning Checking the suitability of the tractor WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor! Check the suitability of your tractor before you attach or hook up the machine. - Page 46 Commissioning 6.1.1.1 Data required for the calculation Fig. 18 [kg] Empty tractor weight See tractor operating manual or vehicle [kg] Front axle load of the empty tractor documentation [kg] Rear axle load of the empty tractor [kg] Front weight (if available) See front weight in technical data, or weigh [kg] Maximum drawbar load...
- Page 47 Commissioning 6.1.1.2 Calculation of the required minimum ballasting at the front G of the tractor for V min assurance of the steering capability Enter the numeric value for the calculated minimum ballast G V min required on the front side of the tractor, in the table (Section 6.1.1.7).
- Page 48 Commissioning 6.1.1.7 Table Actual value according to Approved value ac- Double approved calculation cording to tractor load capacity (two operating manual tyres) Minimum ballast front / rear Total weight Front axle load Rear axle load ...
-
Page 49: Requirements For Tractor Operation With Attached Machines
Commissioning 6.1.2 Requirements for tractor operation with attached machines WARNING Risk of breakage during operation of components through unap- proved combinations of connecting equipment! Ensure: that the connection fittings on the tractor possess sufficient permissible support capability for the drawbar load actually present. -
Page 50: Securing The Tractor / Machine Against Unintentional Start-Up And Rolling
Commissioning Securing the tractor / machine against unintentional start-up and roll- WARNING Risk of contusions, cutting, catching, drawing in and knocks when making interventions in the machine through unintentional lowering of the machine when it is raised with the tractor's three-point hydraulic system and unsecured. ... -
Page 51: Coupling And Uncoupling The Machine
Coupling and uncoupling the machine Coupling and uncoupling the machine When coupling and uncoupling machines, follow the instructions gi- ven in the section "Safety instructions for the operator" page 21. WARNING Risk of contusions from unintentional starting and rolling of the tractor and machine when coupling or uncoupling the machine! Secure the tractor and machine against unintentional start-up and rolling away before entering the danger area between the tractor and... -
Page 52: Coupling The Machine
Coupling and uncoupling the machine Coupling the machine WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor! You may only connect the machine to tractors suitable for the pur- pose. - Page 53 Coupling and uncoupling the machine 1. Fit the ball sleeves over the lower link pins of the machine. 2. Secure each of the lower link pins with the lynch pin to prevent unintentional loosening. 3. Direct people out of the danger area between the tractor and machine before you approach the machine with the tractor.
-
Page 54: Uncoupling The Machine
Coupling and uncoupling the machine Uncoupling the machine WARNING Risk of contusions, cutting, catching, drawing in and knocks through insufficient stability and possible tilting of the uncou- pled machine! Park the empty machine on a horizontal space with a hard surface. When uncoupling the machine, there must always be enough space in front of the machine, so that you can align the tractor with the ma- chine if necessary. -
Page 55: Adjustments
Adjustments Adjustments WARNING Risk of contusions, cutting, catching, drawing in and knocks through unintentional falling of the machine raised using the trac- tor's three-point hydraulic system. unintentional falling of raised, unsecured machine parts. unintentional start-up and rolling of the tractor-machine combination. -
Page 56: Offset Of The Disc Rows
Adjustments Offset of the disc rows The offset of the disc rows is adjusted as re- quired by means of an AMAZONE eccentric pin. For this purpose, 6 insertion holes are available (Fig. 20). 1. Move the machine back a little. -
Page 57: Working Depth Of Outside Discs
Adjustments The work pattern must be checked by viewing the cultivation horizon behind the machine: (1) Cutting edge 1st disc row (2) Cutting edge 2nd disc row Fig. 22: Correct setting of disc rows. Fig. 22 Fig. 23: Adjust 1st disc row to right and check again. -
Page 58: Scraper
Adjustments Scraper Scrapers are adjusted at the factory. Adjust the setting to the working conditions as follows: 1. Secure the tractor against unintentional starting and unintentional rolling away. 2. Release the screw (Fig. 26/1) below the scraper. 3. Adjust the scraper in the slotted hole. 4. -
Page 59: Transportation
Transportation Transportation On transportation journeys, follow the instructions given in the section "Safety instructions for the operator", page 23. Before moving off, check: that the supply lines are connected correctly. the lighting system for damage, proper operation and cleanness, ... -
Page 60: Conversion From Operational To Transport Position
Transportation WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor! These risks pose serious injuries or death. Observe the permissible axle and drawbar loads of the tractor. WARNING Risk of falling from the machine if riding against regulations! It is forbidden to ride on the machine and/or climb the running ma- chine. -
Page 61: Use Of The Machine
Use of the machine Use of the machine When using the machine, observe the information in the sections "Warning pictograms and other labels on the machine", from page 16 and "Safety instructions for operators", from page 21 Observing this information is important for your safety. WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use... -
Page 62: Conversion From Transport To Operational Position
Use of the machine 10.1 Conversion from transport to operational position WARNING Instruct people to leave the swivel area of the machine wing be- fore you fold the machine wing out or in. Align the tractor and machine straight on a flat surface before you fold the machine wing out or in! Always raise the machine fully before you fold the machine wing out or in. -
Page 63: During The Work
Use of the machine 10.2 During the work Adjust the machine at the lower links of the tractor so that the frame is parallel to the ground in longitudinal and transverse directions during operation! 10.3 Turning at headland When turning through a curve at the headland, the disc rows must be raised to prevent transverse stresses. -
Page 64: Cleaning, Maintenance And Repairs
Cleaning, maintenance and repairs Cleaning, maintenance and repairs WARNING Risk of contusions, cutting, catching, drawing in and knocks through unintentional falling of the machine raised using the trac- tor's three-point hydraulic system. unintentional falling of raised, unsecured machine parts. ... -
Page 65: Lubricants
Cleaning, maintenance and repairs 11.2.1 Lubricants For lubrication work, use a lithium saponified multipurpose grease with EP additives: Company Lubricant name ARAL Aralub HL2 FINA Marson L2 ESSO Beacon 2 SHELL Retinax A 11.2.2 Lubrication points – overview Fig. 32 Lubrication point Interval [h] Quantity Running gear frame mount... -
Page 66: Service Plan - Overview
Cleaning, maintenance and repairs 11.3 Service plan – overview Carry out maintenance work when the first interval is reached. The times, continuous services or maintenance intervals of any third party documentation shall have priority. After the first working run Servicing work Component Specialist workshop... -
Page 67: Replacing The Discs (Workshop Work)
Cleaning, maintenance and repairs 11.4 Replacing the discs (Workshop work) Minimum disc diameter: 360 mm. The discs are replaced with the discs raised the machine secured against unintentional lowering 1. Release the four screws securing the disc. 2. Remove the disc. 3. -
Page 68: Slide Bearings Of Offset Slide (Workshop Work)
Cleaning, maintenance and repairs 11.5 Slide bearings of offset slide (Workshop work) Replace slide bearing at approx. 4 mm clearance. To replace the slide bearings (Fig. 36/1), place the folded-out machine down so that the slide bearings are free from tension. The disc units must touch the ground, but must not support the weight of the machine! If necessary, support the disc units! -
Page 69: Roller
Cleaning, maintenance and repairs 11.7 Roller WARNING Inspect the roller bearings for free movement at regular inter- vals! Risk of accidents due to defective bearings! Check the bolts for tightness. Required tightening torque: 210 Nm. To connect the rollers correctly, the clamping bracket and its bolts must be installed according Fig. -
Page 70: Hydraulic System
Replace the hydraulic hose lines if it is damaged or worn. Only use AMAZONE original hydraulic hose lines. The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even... -
Page 71: 11.10.1 Labelling Hydraulic Hose Lines
Cleaning, maintenance and repairs 11.10.1 Labelling hydraulic hose lines The valve chest identification provides the following information: Fig. 40/... (1) Manufacturer's marking on the hydraulic hose line (A1HF) (2) Date of manufacture of hydraulic hose line (04 / 02 = year / month = February 2004) (3) Maximum approved operating pressure (210 BAR). -
Page 72: 11.10.4 Installation And Removal Of Hydraulic Hose Lines
11.10.4 Installation and removal of hydraulic hose lines When installing and removing hydraulic hose lines, always observe the following information: Only use AMAZONE original hydraulic hose lines. Ensure cleanliness. You must always install the hydraulic hose lines so that, in all states of operation: ... -
Page 73: Hydraulics Diagram
Cleaning, maintenance and repairs 11.12 Hydraulics diagram Fig. 41 (1) Connection of control unit – Put in working position (Hose marking 1 - yellow) (2) Connection of control unit – Put in transport position (Hose marking 2 - yellow) (3) Hydraulic cylinder (4) Locking block Catros02-T BAG0078.3 03.14... -
Page 74: Screw Tightening Torques
Cleaning, maintenance and repairs 11.13 Screw tightening torques 10.9 12.9 M 8x1 M 10 16 (17) M 10x1 M 12 18 (19) M 12x1.5 M 14 M 14x1.5 M 16 M 16x1.5 M 18 M 18x1.5 M 20 M 20x1.5 M 22 M 22x1.5 1050... - Page 75 Catros02-T BAG0078.3 03.14...
- Page 76 Phone: +49 5405 501-0 D-49202 Hasbergen-Gaste Fax: +49 5405 501-234 Germany e-mail: amazone@amazone.de http:// www.amazone.de Plants: D-27794 Hude D-04249 Leipzig F-57602 Forbach Branches in England and France Manufacturers of mineral fertiliser spreaders, field sprayers, seed drills, soil cultivation machines and...
Need help?
Do you have a question about the Catros 3002-T and is the answer not in the manual?
Questions and answers