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MCB
MINI MCB
EN
TECHNICAL MANUAL

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Summary of Contents for Salda MCB

  • Page 1 MINI MCB TECHNICAL MANUAL...
  • Page 2: Table Of Contents

    ERALS SURE SWITCHES 6.1. MINI MCB BOARD PINOUT DESTINATION 5.29. FIRE PROTECTION FROM AN EXTERNAL CONTAC- 6.2. MCB, EX1 AND EX2 CONTROLLER’S I/O LIST 6.3. CONNECTION OF MCB MAIN BOARD 5.30. CO REDUCTION FUNCTION 6.3.1. CONNECTION OF FDI_TACHO INPUTS (MCB) 5.31.
  • Page 3 6.7.4. CONNECTION OF INDICATION OUTPUTS (WORK- (0-10 V)) (EX1) ING INDICATION, ALARM INDICATION) (MINI MCB EX1) 6.4.8. CONNECTION OF ANALOGUE NTC INPUTS (AI 6.7.5. CONNECTION OF DIGITAL INPUTS (DI) (MINI MCB (NTC)) (EX1) EX1) 6.4.9. POWER SUPPLY CONNECTION TO AIR QUALITY 6.7.6.
  • Page 4: General

    4. TRANSPORTATION AND STORAGE RULES Automation boards MCB, mini MCB produced by Salda UAB shall be transported and stored by following the following rules: › Components on the boards are easily vulnerable, therefore it is necessary to protect them against mechanical impact – shocks, crushing, compression, etc.;...
  • Page 5: System Control

    In Stand-by mode the system is shut down for a permissible period (based on the Stand-by mode blocking function settings). The Building protection mode is designed to protect premises against moisture accumulation. The system operates at speed 1. Based on manufacturer’s parameters (by default) this mode controls the temperature (the desirable one is indicated), but, if necessary, it can be switched off, i.e.
  • Page 6: Indications Of Functions, Alarms And Warnings

    Closing dampers Dampers are closed Night cooling Active night cooling Critical alarm Critical failure, system is shut down (for details refer to alarms section) Fire alarm Fire protection from an external contactor is activated Heat exchanger frost protection activated Heat exchanger frost protection is activated Warning about clogged filters (pressure switches are activated or filter timer Change filters is activated)
  • Page 7: Winter/Summer Mode

    5.8. WINTER/SUMMER MODE The winter/summer function is set during the cold periods, because some parts of the system have to be protected against cold outdoor air. During winter it is recommended to leave the unit switched on, therefore it is possible to set blocking of switch-off. Water heaters must be always switched on during the entire winter.
  • Page 8: Display And Cancellation Of Alarms And Warnings

    5.13. DISPLAY AND CANCELLATION OF ALARMS AND WARNINGS The system notifies the user about the system failures by warnings that are canceled automatically and by alarms that have to be canceled man- ually. The latter are recommended to be canceled by a specialist prior to finding out the causes of the alarm. Information on alarms and warnings is also displayed in the main window ADJUSTER ›...
  • Page 9: System Versions And Running Time

    This tool is designed for preventive maintenance of the system. 5.20. MODULE IDENTIFICATION Three expansion modules can be connected to the main MCB board: › EX1 module (module to control a heat recovery unit); › EX2 module (power module with relays);...
  • Page 10: Automatic Cancellation Of Failure Warnings

    5.22. AUTOMATIC CANCELLATION OF FAILURE WARNINGS This function is intended for the automatic elimination of freezing-related breakdowns after a certain period of time. E.g., if the unit was shut down due to critical frost protection conditions, then after some time the system can try operation again. The period is indicated in hours. If 0 is set, the system waits until the user cancels the failures manually.
  • Page 11: Fan Speed Dependence On External Contactor

    5.27. FAN SPEED DEPENDENCE ON EXTERNAL CONTACTOR This function is designed to activate/deactivate the boost ventilation or preferred combination of fan speeds by means of an external contactor. It is necessary to indicate a type of a signal to be sent to the input and what this function will control. Possible combinations of signal types and functions: ›...
  • Page 12: Restoring Factory Defaults

    5.32. RESTORING FACTORY DEFAULTS If set parameters result in incorrect operation of the system, you can always restore the factory defaults in the service environment window SER- VICE › MAIN › FACTORY SETTINGS. 5.33. FAN CONTROL The preferred air-flow can be indicated in percentage or in 4 fixed speeds where each of them is dedicated to a relevant system mode: ›...
  • Page 13: Exhaust Air Fan Control According To The Supply Air Fan

    The exhaust air flow is controlled automatically by maintaining the nominal relation of the air flows. This function requires pressure transducers, which measure the supply air and exhaust air flows. If MCB inputs are not sufficient, it is possible to use the pressure converters through Modbus communication line.
  • Page 14: Testing Of Fire Dampers

    The outdoor air recirculation dampers shall perform the following: › Heat-exchanger deicing function; › In stand-by mode full recirculation (blocking of outdoor air). The supply and outdoor air recirculation dampers shall perform the CO reduction function. If the outdoor air recirculation damper is activated, then it is necessary to assign 0-10VDC output for its control. outdoor air supply air extract air...
  • Page 15: Protection From To High Condensate Level

    5.35.3. PROTECTION FROM TO HIGH CONDENSATE LEVEL If there’s too much condensate, the condensate pump transmit signal to MCB board. The user receives warning immediately. If the signal is active for more than 60 min, airflow will be reduced till minimum. The protection will be disabled automatically after the signal discontinues.
  • Page 16: Heaters

    5.36. HEATERS 5.36.1. SUPPLY AIR HEATER The heater additionally pre-heats the supply air when the heat exchanger power is insufficient. It is controlled by means of a PID controller based on the temperature indicated in the system and based on data of the supply air temperature sensor. One supplied air heater can be connected to this system.
  • Page 17: Outdoor Air Water Pre-Heater Frost Protection

    This function is designed to automatically adjust the defrost intervals (using external controller) by monitoring the time of this process. Modbus communicates the dynamic time interval settings from the MCB to the heat pump controller. This function specifies the required initial interval between defrosting and the defrosting time (e.g. 3 min.). After defrosting, the automatics com- pares how long this process lasted.
  • Page 18: Sensors Adjusting

    The overrun limits are also specified for each sensor. 5.40. COMMUNICATIONS LINE CONFIGURATION MCB controller has two independent communications lines. One of the lines is dedicated to remote control panels, another one – to BMS network. The latter is galvanically insulated. Communication protocol – Modbus RTU.
  • Page 19: Cooking Hood Failure Indication

    This function terminates a service and adjuster session every 60 minutes. If a service worker or adjuster forget to log out from the service or ad- juster environment, then the controller will automatically lock the environments with passwords after 60 minutes. 6. CONNECTION OF BOARD DIAGRAM AND PERIPHERALS 6.1. MINI MCB BOARD PINOUT DESTINATION miniMCB CONEC-...
  • Page 20 230VAC Power supply for X13, X14, N(L1) X15, X16 RS422/485_A RS422/485 communication port RS422/485_B 24VDC MCB 24VDC protection fuse 3.3V MCB power indication (1W LED1 mode) LED2 12V MCB power indication 3.3V MCB power indication (ON LED3 mode) | EN...
  • Page 21 12VDC input 2 (NO) Extract filter pressure relay/Fire place relay input II, DI (NO) 12VDC 24VDC 12VDC 3.3VDC Communication with MCB, power 2.5VDC_REF I2C_SDA I2C_SCL LED1 EX1 status LED BUTTON/SWITCH PURPOSE EX1 Reset button PRESSURE SENSOR PURPOSE Current supply air flow pressure (Pa) Current extract air flow pressure (Pa) MCB_miniMCB v2019.1...
  • Page 22: Mcb, Ex1 And Ex2 Controller's I/O List

    6.2. MCB, EX1 AND EX2 CONTROLLER’S I/O LIST CONEC- CON- FUSE LED NO. CONTACT NAME FUNCTIONAL UNIT TITLE TION TACT CURRENT, TACHO K_1(GND) Supply fan speed (RPM) TACHO A_1(+10V) TACHO K_2(GND) Extract fan speed (RPM) TACHO A_2(+10V) Rotor speed (RPM)
  • Page 23 MCB AO1(0-10VDC) Extract air fan control output (0-10VDC) MCB AO2(0-10VDC) Supply air heater control output (0-10VDC) MCB AO3(0-10VDC) +24VDC MCB Power supply 24VDC Remote Control connection (RS485) BMS connection (RS485, configurable via SL1) MCB protection MCB power supply fuse MCB protection...
  • Page 24 Outdoor air electrical preheater automatic protection (NC) DX cooler defrost input/ Water pre-heater circulation +12VDC pump fail Outdoor air electrical preheater manual protection (NC) +12VDC System mode switch +12VDC Fans speed switch +12VDC DX cooler protection (NC) +12VDC Supply air filter pressure switch (NO) +12VDC Extract air filter pressure switch (NO) +12VDC...
  • Page 25 N(L1) (IV vent. Max 3,5A) LED2 DO13 Supply fans power line N(L1) (PV vent. Max 3,5A) N(L2) N(L1) 230VAC Power supply for X44 and X45 +24VDC +3,3VDC Connection with MCB-X7 I2C_SDA I2C_SCL LED1 EX2 status LED MCB_miniMCB v2019.1 EN |...
  • Page 26: Connection Of Mcb Main Board

    6.3. CONNECTION OF MCB MAIN BOARD RC - Remote controller 6.3.1. CONNECTION OF FDI_TACHO INPUTS (MCB) 6.3.2. CONNECTION OF HOLO_IN (MCB) R = 1 kΩ; U = 1,5 V; I min. = 1 mA; I max. = 50 mA = 1,5 V; I min.
  • Page 27: Connection Of Digital Inputs (Di) (Mcb)

    6.3.3. CONNECTION OF DIGITAL INPUTS (DI) (MCB) 6.3.4. CONNECTION OF TEMPERATURE-ANA- LOGUE INPUTS (AI NTC) (MCB) Normally closed (NC) or normally open (NO) contact - depends on configuration 6.3.5. CONNECTION OF ANALOGUE 0-10V (AI 0-10 6.3.6. CONNECTION AND CONFIGURATION OF...
  • Page 28: Connection Of Bypass Damper

    6.3.12. CONNECTION OF ANALOGUE OUTPUTS (AO 0-10 V) (MCB) ER (BYPASS STEPPER MOTOR) (MCB) LOAD LOAD LOAD MCB V2.0 PWM 0-10V, 1kHz; MCB V2.0 Analog voltage 0-10V; R=510 Ω USM - Unipolar step motor 6.3.13. CONNECTION OF POWER SUPPLY SOURCE (MCB) | EN...
  • Page 29: Connection Of Mcb Ex1 Board

    6.4. CONNECTION OF MCB EX1 BOARD 6.4.1. POWER SUPPLY TO WATER PRE-HEATER 6.4.2. DIGITAL INPUTS (DI) (EX1) AND COOLER DAMPER (EX1) Normally closed (NC) and normally open (NO) contact WPA - Water preheater actuator WCA - Water heater actuator 6.4.3. ANALOGUE 0-10V OUTPUTS (AO (0-10 V)) 6.4.4.
  • Page 30: Connection Of Indication Outputs (Working Indication, Alarm Indication) (Ex1)

    6.4.5. CONNECTION OF INDICATION OUTPUTS 6.4.6. POWER SUPPLY CONNECTION TO AIR QUAL- (WORKING INDICATION, ALARM INDICATION) ITY SENSOR (5VDC) (EX1) (EX1) +5VDC +5VDC AQS2 AQS1 AQS - air quality sensor 6.4.7. CONNECTION OF ANALOGUE 0-10V INPUTS 6.4.8. CONNECTION OF ANALOGUE NTC INPUTS (AI (0-10 V)) (EX1) (AI (NTC)) (EX1) U(V)
  • Page 31: Connection Of Mcb Ex2 Board

    6.5. CONNECTION OF MCB EX2 BOARD 6.5.1. CONNECTION OF FIRE DAMPERS (EX2) 6.5.2. CONNECTION OF WATER COOLER CIRCU- LATION PUMP (EX2) WCCP Max 100mA/channel; Gr1 - actuator 1; Gr2 - actuator 2 WCCP - water cooler circulation pump MCB_miniMCB v2019.1...
  • Page 32: Connection Of Control Panel Heater/Fan

    6.5.3. CONNECTION OF CONTROL PANEL HEATER/ 6.5.4. CONNECTION OF AIR DAMPERS (EX2) FAN (EX2) DO5 (OPEN); DO6 (CLOSE) 6.5.5. CONNECTION OF ROTOR MOTOR (EX2) 6.5.6. POWER SUPPLY CONNECTION TO TERMI- NALS X32-X36 AND X39 (EX2) +24VDC +3,3VDC I2C_SDA I2C_SCL +24VDC +3,3VDC I2C_SDA I2C_SCL...
  • Page 33: Connection Of Reverse Control To Freon Cooler (Ex2)

    6.5.9. CONNECTION OF REVERSE CONTROL TO 6.5.10. P O W E R S U P P LY C O N N E C T I O N T O FREON COOLER (EX2) PRE-HEATER/CONNECTION OF CIRCULATION PUMP (EX2) RL5 open - cooling; RL5 colose - heating 6.5.11.
  • Page 34: Connection Of Mini Mcb Main Board

    6.6. CONNECTION OF MINI MCB MAIN BOARD POWER SUPPLY 6.6.1. CONNECTION OF HOLO SENSOR (MINI MCB) 6.6.2. CONNECTION OF ANALOGUE 0-10V OUT- PUTS (AO (0-10V)) (MINI MCB) LOAD LOAD LOAD R=1kΩ; U =1,5V; I min.=1mA; I max.=50mA 6.6.3. CONNECTION OF BYPASS STEPPER DAMP- 6.6.4.
  • Page 35: Connection Of Digital Inputs (Di) (Mini Mcb)

    AQS - air quality sensor 6.6.9. POWER SUPPLY CONNECTION TO ELEC- 6.6.10. POWER SUPPLY CONNECTION TO TERMI- TRIC/WATER HEATER OR CONNECTION OF CIR- NALS X10 AND X12 (MINI MCB) 3 2 1 4 3 2 1 CULATION PUMP (MINI MCB)
  • Page 36: (Preheater Power Line) (Mini Mcb)

    PRE-HEATER (PREHEATER POWER LINE) (MINI DAMPERS (MINI MCB) MCB) POWER SUPPLY 6.6.13. POWER SUPPLY CONNECTION TO ROTOR 6.6.14. CONNECTION OF FANS (MINI MCB) MOTOR (ROTOR MOTOR CONTROL) (MINI MCB) Sup Fan Ex Fan 1 2 3 4 1 2 3 4 5 6...
  • Page 37: Connection Of Minimcb Ex1 Board

    CEAFP - Current exhaust air-flow pressure; CSAFP - Current supply air-flow pressure. 6.7.1. CONNECTION OF AIR QUALITY SENSOR (AIR 6.7.2. CONNECTION OF ANALOGUE OUTPUTS (AO QUALITY SENSOR) (MINI MCB EX1) (0-10V)) (MINI MCB EX1) LOAD AQS - air quality sensor...
  • Page 38: Connection Of Analogue Ntc Inputs (Mini Mcb Ex1)

    6.7.4. CONNECTION OF INDICATION OUTPUTS (WORKING INDICATION, ALARM INDICATION) (MINI MCB EX1) (MINI MCB EX1) 6.7.5. CONNECTION OF DIGITAL INPUTS (DI) (MINI 6.7.6. POWER SUPPLY CONNECTION TO AIR QUAL- MCB EX1) ITY SENSOR (5VDC) (MINI MCB EX1) +5VDC +5VDC CEAFP CSAF CEAFP CSAF Normally closed (NC) and normally open (NO) contact.
  • Page 39 MCB_miniMCB v2019.1...
  • Page 40 MANUALS IN OTHER LANGUAGES https://select.salda.lt/file/ https://select.salda.lt/file/ https://select.salda.lt/file/ https://select.salda.lt/file/ mcbminimcblt mcbminimcbfr mcbminimcbru mcbminimcbit MAN000288 MAN000288 Ragainės g. 100 +370 41 540 415 Šiauliai LT-78109, LITHUANIA office@salda.lt...

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