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ID Technology 252 Operator / Technical Manual

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  • Page 1 Model 252 Label Printer/Applicator Operator / Technical Manual...
  • Page 2 ID Technology 2051 Franklin Drive Fort Worth, TX 76106 1-888-438-3242 1-817-626-7779 www.idtechnology.com www.promachinc.com ©2012, 2013, ID Technology, LLC...
  • Page 3 The very best investments are the ones you never need to worry about. Call on ID Technology to be your specialists for labeling, coding and marking, with products and services that deliver proven results.

  • Page 4: Table Of Contents

    Model 252 Label Printer/Applicator Operators/Technical Manual I. GENERAL___________________________________________________________ 0 1. Introduction ________________________________________________________ 2 2. Initial Operation of Equipment _________________________________________ 2 3. Safety Symbols _____________________________________________________ 3 4. Safety Tips - General ________________________________________________ 5 5. Safety Tips – General Service & Maintenance _____________________________ 6 6.
  • Page 5 1.12 Declaration of Conformity _________________________________________ 3 2. Lifting and Moving __________________________________________________ 4 2.1 Assembling the Stand Components ___________________________________ 5 2.2 Mounting the 252 Applicator ________________________________________ 7 2.3 Mounting the 252N Applicator _______________________________________ 8 2.4 Mounting the 252E Applicator _______________________________________ 9 2.4.1 252E U-Arm Installation_________________________________________ 9...
  • Page 6 Model 252 Label Printer/Applicator Operators/Technical Manual 4.2.3 Security ________________________________________________ 34 4.2.4 Online/Offline ___________________________________________ 35 4.2.5 Save Setup ______________________________________________ 35 4.2.6 Vacuum Mode ___________________________________________ 36 4.2.7 Print Mode ______________________________________________ 36 4.2.8 Apply Mode _____________________________________________ 36 4.2.9 Recall Setup _____________________________________________ 37 4.2.10 Outputs ________________________________________________ 37 4.2.11 Dwells/Delays...
  • Page 7 Model 252 Label Printer/Applicator Operators/Technical Manual 5.9 Blast Dwell _________________________________________________ 49 5.10 Label Feed Delay ___________________________________________ 49 5.11 Apply Delay ___________________________________________ 50 5.12 Smart Delay Smart Tamp _____________________________________ 52 5.13 Tamp Home Sensor Setup ________________________________________ 52 5.14 Setting up Tamp Applications _____________________________________ 53 5.14.1 Setting the Tamp Position ______________________________________ 53...
  • Page 8 12.4 Drive Motor Replacement _________________________________________ 17 V. DRAWINGS AND DIAGRAMS ________________________________________ 0 Figure 1: 252 with Standard Tamp Dimensions ______________________________ 1 Figure 2: 252 with Heavy Duty Tamp Dimensions ____________________________ 2 Figure 3: 252N Basic Dimensions _________________________________________ 3 Figure 4: 252E Basic Dimensions _________________________________________ 4...
  • Page 9 Model 252 Label Printer/Applicator Operators/Technical Manual VI. COMPONENT INFORMATION _______________________________________ 0 MiniBeam Photocell ___________________________________________________ 1 11/2013...

  • Page 10: General

    I. GENERAL...

  • Page 11: Introduction

    Operators/Technical Manual MANUAL INTRODUCTION Your ID Technology Model 252 Label Printer/Applicator was designed for ultimate efficiency and minimum maintenance. High quality performance can be maintained and prolonged if the Operation and Preventative Maintenance Care and Instructions provided in this manual are...

  • Page 12: Initial Operation Of Equipment

    2. Initial Operation of Equipment ID Technology equipment is carefully assembled and checked before it is shipped from the factory. Upon completion of field installation all fasteners, set screws, etc. should be checked for tightness. After an initial operating period of 40 to 60 hours, the equipment should again be thoroughly inspected for any signs of loose fasteners, set screws or other components and necessary corrections made.

  • Page 13: Safety Symbols

    Model 252 Label Printer/Applicator Operators/Technical Manual 3. Safety Symbols The directions in this manual must be observed for the safety of people and machines. The followings symbols are used throughout this manual and located on your machinery to call attention to important safety issues. These warnings or cautions must be strictly observed.
  • Page 14 Model 252 Label Printer/Applicator Operators/Technical Manual DANGER Moving parts can crush and cut. Do not operate with guards removed. Follow lock- out procedure before servicing. DANGER Pinch Point: Keep hands clear of rollers. Follow lock-out procedure before servicing. DANGER Moving parts can crush and cut. Do not operate with guards removed.

  • Page 15: Safety Tips - General

    Model 252 Label Printer/Applicator Operators/Technical Manual 4. Safety Tips - General Prior to “starting” equipment, make sure that all personnel are clear of equipment and that all foreign objects and tools have been removed. All guards shall be in place before operating equipment. SEE PAR. 3 - SAFETY SYMBOLS.

  • Page 16: Safety Tips - General Service & Maintenance

    Model 252 Label Printer/Applicator Operators/Technical Manual 5. Safety Tips – General Service & Maintenance Do not service a machine until you are thoroughly qualified, trained and familiar with the tasks to be performed. Only trained personnel should be operating machines.

  • Page 17: Safety Tips - General Electrical

    Model 252 Label Printer/Applicator Operators/Technical Manual 6. Safety Tips – General Electrical All electrical/electronic maintenance and service should be performed only by trained and authorized electricians. Assume at all times that the power is “ON”. Treat all conditions as live.

  • Page 18: Cleaning Of Equipment

    ID Technology equipment is not designed for general wash down. If a pressure type washer is used, damage to bearings, air cylinders, motors or other similar devices may result.

  • Page 19: Operating Fundamentals

    II. OPERATING FUNDAMENTALS...

  • Page 20: Introduction

    The Model 252 label printer/applicator is designed to print and apply informational or decorative pressure sensitive labels to a wide variety of products and packaging. A variety of engines and label application modules can be fitted to the Model 252 to meet application specific labeling requirements. Application modules include multiple tamp options and corner wrap units.

  • Page 21: Unwind Assembly

    Model 252. 5. Pneumatic Assembly The pneumatic assembly is the primary control and distribution center for the pressurized air used by the Model 252. All electrical control of the pneumatic assembly is done through connections to the electronics assembly.

  • Page 22: Optional Accessories

    Model 252 Label Printer/Applicator Operators/Technical Manual 6. Optional Accessories 6.1 Low Label Sensor The low label sensor mounts to the Unwind Assembly and connects to the interface board. The sensor provides advance notification that the label supply will soon run out.

  • Page 23: Service Tamp Module

    Several swingarm tamp modules are available and can be configured to match the Left Hand or Right Hand model 252. They can be mounted to the baseplate in swing out, swing left, or swing right directions.

  • Page 24: Dual Panel Module

    Model 252 Label Printer/Applicator Operators/Technical Manual 6.12 Dual Panel Module The Dual Panel Module is a special application unit that combines a straight tamp and a swing arm tamp to apply labels to two adjacent panels of a carton. The dual panel module utilizes special firmware to provide the controls required to perform the desired application cycles.

  • Page 25: Initial Setup

    III. INITIAL SETUP...

  • Page 26: General Specifications

    Label Printer/Applicator Operators/Technical Manual 1. General Specifications 1.1 Standard Features • Choice of printers to suit every application. The 252 Applicator will accommodate standard Sato, Zebra, and Datamax print engines without modification. • Microprocessor driven on a single board •...

  • Page 27: Label Roll Size

    1.11 Safety The Model 252 can be used in a variety of applications and in conjunction with other machinery. The 252 has been designed and evaluated to comply with a number of industry and international directives. Due to the variety of possible uses of the Model 252, installation of the Model 252 may change the criteria for compliance.

  • Page 28: Declaration Of Conformity

    Model 252 Label Printer/Applicator Operators/Technical Manual 1.12 Declaration of Conformity...

  • Page 29: Lifting And Moving

    Operators/Technical Manual 2. Lifting and Moving The ID Technology Model 252 has been delivered to you in a shipping carton on a skid along with any optional stand components purchased. It is recommended that the cartons not be removed from this pallet until it is in close proximity to the intended installation area.

  • Page 30: Assembling The Stand Components

    Model 252 Label Printer/Applicator Operators/Technical Manual 2.1 Assembling the Stand Components There are a multitude of mounting options available, depending on the application requirements. For use in a fixed location, two floor plate options are available. Both options require permanent attachment to the floor. The machine center of gravity must be taken into consideration when deciding which of the other configurations is to be used for the application.
  • Page 31 Model 252 Label Printer/Applicator Operators/Technical Manual TS4000 TRAVERSING POST (OPTIONAL) TS1000 VERTICAL POST PARTS LIST PART NUMBER DESCRIPTION TS1000 POST,VERTICAL MOUNTING 60" TS2000 "T" BASE TS3000 SLIDE BASE TS4000 TRAVERSING POST TS5000 12" EXTENSION POST APPLICATOR MOUNTING TS8000 BASE,FLOOR PLATE ROTATIONAL...

  • Page 32: Mounting The 252 Applicator

    Immediately install the washers and locking nut that came with the stand and tighten until the applicator is firmly secured. The Model 252 features an added set tilt mounting block. This allows the main attachment bolts on either side to be loosened in preparation for position adjustment while preventing uncontrolled rotation of the applicator.

  • Page 33: Mounting The 252N Applicator

    Model 252 Label Printer/Applicator Operators/Technical Manual 2.3 Mounting the 252N Applicator The 252N applicator can only be mounted in a “reels up” position. A short or tall upright must be used and provides height adjustment. An adjustment screw is used to make small applicator leveling adjustments.

  • Page 34: Mounting The 252E Applicator

    The 252E Printer/Applicator can be mounted with two different basic mounting options. The first of the two is a “U” arm similar to the 252 “U” arm. The other option is an adjustable height pedestal base. The pedestal base option is normally used for fixed position application configurations.
  • Page 35 Model 252 Label Printer/Applicator Operators/Technical Manual After the “U” arm has been secured to the cabinet, the complete assembly can be mounted to the upright or other supporting structure. The “U” arm attaches to the upright using the washer and locking nut supplied with the upright.

  • Page 36: Pedestal Base Installation

    Model 252 Label Printer/Applicator Operators/Technical Manual 2.4.2 252E Pedestal Base Installation The 252E Pedestal Base Mount option allows the applicator to be mounted in a fixed position with adjustments to the vertical height of the application module. Two height range versions are available to fill application specific requirements.

  • Page 37: Installing The Accessories

    Model 252 Label Printer/Applicator Operators/Technical Manual 3 Installing the Accessories Once the applicator is firmly attached to the stand, locate the accessory pack and other optional components provided. 3.1 Inner Unwind Flange After unwrapping the flange pack, locate the inner flange. This can be identified by the lack of a locking instruction label on the hub.

  • Page 38: Rewind Clip

    Model 252 Label Printer/Applicator Operators/Technical Manual 3.4 Rewind Clip Locate the rewind clip. Holding the rewind clip by the u-shaped bend, align the two legs with the grooves in the rewind spindle and slide the clip on until it stops.

  • Page 39: Product Detect Photocell

    Model 252 Label Printer/Applicator Operators/Technical Manual 3.5 Product Detect Photocell Locate the optional product detect photocell and optional mounting bracket. Depending on the type of photocell purchased, there may be a reflector and a second bracket kit included. Mount the photocell to the mounting bracket and install on the production line so the midpoint of the bracket adjustment sees either the leading or trailing edge of the product at approximately the same time as the label dispense should begin.

  • Page 40: Filter/Regulator

    Model 252 Label Printer/Applicator Operators/Technical Manual 3.8 Filter/Regulator Be sure to mount the filter regulator with the bowl and drain pointing straight down. Mounting at an angle or upside down will cause the regulator to function incorrectly. Mount the filter/regulator to the u-arm with the provided M5 socket head screws and washers.

  • Page 41: Tamp Module / Heavy Duty Tamp Module

    3.9.1 Tamp Module Installation All standard variations of the tamp modules mount to the Model 252 baseplate in the same location and with the same fasteners. Locate the tamp module and remove the four M8 cap screws from the back. Align the tamp module with the two slots in the baseplate and install the four M8 screws.
  • Page 42 Model 252 Label Printer/Applicator Operators/Technical Manual Next, locate the tubing that was supplied with the tamp module. There should be a black, blue, yellow, and grey tube in 1/4” diameter and a black tube in 5/16” diameter. The 5/16” black tube should be routed from the “P” port fitting of the pneumatic assembly manifold to the filter regulator assembly.

  • Page 43: Air Assist Bracket And Tube

    Model 252 Label Printer/Applicator Operators/Technical Manual Insert the 1/4" black, blue and grey tubes into the appropriate fitting in the manifold. A color cap on the fitting will aid in selecting the correct port. Install the yellow tube into the “Y” fitting on the vacuum generator, again looking for the colored cap designating the correct location.

  • Page 44: Service Tamp Assembly

    Model 252 Label Printer/Applicator Operators/Technical Manual 3.10 Service Tamp Assembly The service tamp assembly, like the standard tamp assembly, allows a direct contact method for applying labels to products or packages. The additional service feature allows the tamp pad and air cylinder/bearing block portion of the tamp assembly to be rotated in an outward direction.

  • Page 45: Tampjet Upgrade

    Model 252 Label Printer/Applicator Operators/Technical Manual 3.11 Tampjet Upgrade The tampjet upgrade adds an additional valve and plumbing to the pneumatics assembly. This gives the applicator the ability to propel the label from the vacuum tamp pad to the product using a directed blast of compressed air. A flow control is included in this kit to provide adjustment of the tamp pad vacuum pressure.
  • Page 46 Model 252 Label Printer/Applicator Operators/Technical Manual YELLOW TUBE VACUUM GENERATOR BLACK BLACK TUBE TUBE TAMPJET VALVE YELLOW TUBE Tampjet Upgrade Installation Install the black tubing from the filter/regulator assembly in the remaining “P” port fitting on the tampjet valve. Reinstall the back cover using a 3mm hex wrench. Adjusting the...

  • Page 47: Smart Tamp Sensor Installation

    Model 252 Label Printer/Applicator Operators/Technical Manual 3.12 Smart Tamp Sensor Installation Before attempting to service machinery, the machine must be turned off and the power and air locked out. The smart tamp sensor comes with all the needed hardware for installation. Start by removing the back cover from the applicator using a 3mm hex wrench.

  • Page 48: Tamp Home Sensor Installation

    Model 252 Label Printer/Applicator Operators/Technical Manual 3.13 Tamp Home Sensor Installation Before attempting to service machinery, the machine must be turned off and the power and air locked out. The tamp home sensor comes with all the needed hardware for installation. Start by removing the back cover from the applicator using a 3mm hex wrench.

  • Page 49: Swing Tamp Assembly

    Model 252 Label Printer/Applicator Operators/Technical Manual 3.14 Swing Tamp Assembly Start by removing the back cover from the applicator using a 3mm hex wrench. Before attempting to service machinery, the machine must be turned off and the power and air locked out.
  • Page 50 Model 252 Label Printer/Applicator Operators/Technical Manual The flow controls must be installed correctly to provide the necessary speed control of the swing action. Incorrect installation will result in improper operation. TO SOLENOID VALVE TO AIR CYLINDER LARGE ARROW SIDE GREY TUBING BLACK TUBING (1/4")
  • Page 51 Model 252 Label Printer/Applicator Operators/Technical Manual hole (with the yellow tube) to the back of the applicator. A color cap on the fittings will aid in selecting the correct port or fitting to connect the tubes to. Plug the black and grey tubes into the color-coded fittings on the pneumatic manifold.

  • Page 52: Dual Panel Tamp Assembly

    Model 252 Label Printer/Applicator Operators/Technical Manual 3.15 Dual Panel Tamp Assembly Start by removing the back cover from the applicator using a 3mm hex wrench. Before attempting to service machinery, the machine must be turned off and the power and air locked out.
  • Page 53 Model 252 Label Printer/Applicator Operators/Technical Manual The flow controls must be installed correctly to provide the necessary speed control of the swing action. Incorrect installation will result in improper operation. TO SOLENOID VALVE TO AIR CYLINDER LARGE ARROW SIDE With both of the air cylinders extended, install the yellow tube in the fitting located on the tamp pad.
  • Page 54 Model 252 Label Printer/Applicator Operators/Technical Manual It may be necessary to trim the tubing lengths for the best routing option. After all the tubing has been installed, coil up any excess wire and store inside the electronics module. Replace the back cover and reconnect any cables disconnected during removal.

  • Page 55: Corner Wrap Assembly

    Operators/Technical Manual 3.16 Corner Wrap Assembly The corner wrap unit attaches to the 252 or 252N baseplate utilizing the same dedicated slot configuration as a standard tamp unit. Start by removing the back cover from the applicator using a 3mm hex wrench.

  • Page 56: System Status Output

    Model 252 Label Printer/Applicator Operators/Technical Manual 3.17 System Status Output Before attempting to service machinery, the machine must be turned off and the power and air locked out. Start by removing the back cover from the applicator using a 3mm hex wrench. Next, install the three yellow relays in the sockets marked K2, K3, and K4 on the main circuit board.

  • Page 57: Low Label Detector Installation

    Model 252 Label Printer/Applicator Operators/Technical Manual 3.18 Low Label Detector Installation The low label sensor has been factory installed if ordered with the applicator. No adjustments are available. SENSOR MOUNTING BRACKET LOW LABEL SENSOR If the low label sensor has been purchased as a separate item, it must be installed prior to use.

  • Page 58: User Interface Overview

    4.1 Initial Startup Screen Upon initial power up, the screen will display the ID Technology logo. A boot delay is provided to allow time for the print engine to perform a power on self test. After that delay, the main menu will be displayed and ready to accept input signals.

  • Page 59: Status

    The security icon opens the security menu which gives users the ability to limit access to the operation parameters of the Model 252. At the most limited setting, the operator only has the ability to view the status menu and recall any of the four saved setups.

  • Page 60: Online/Offline

    Model 252 Label Printer/Applicator Operators/Technical Manual  Delay Access – This menu item lets the user determine if the Delay Apply setting can be altered without requiring the PIN number. When set to Yes, there will be an additional item at the main menu level to access the Delay Apply setting.

  • Page 61: Vacuum Mode

    Model 252 Label Printer/Applicator Operators/Technical Manual 4.2.6 Vacuum Mode Pressing the Vacuum mode icon accesses the menu for control of the vacuum generator. The vacuum generator is used to hold the label on the tamp pad prior to application to the product.

  • Page 62: Recall Setup

    Model 252 Label Printer/Applicator Operators/Technical Manual 4.2.9 Recall Setup The recall setup icon opens the Recall Setup screen. The three buffers containing custom setup configurations can be accessed from this menu. The fourth recalls the factory defaults or the settings saved by the technician at installation.

  • Page 63: Dwells/Delays

    Model 252 Label Printer/Applicator Operators/Technical Manual 4.2.11 Dwells/Delays Press the Dwells/Delays icon to access the screen for timing of specified actions or signals. The individual Dwell and Delay icons and settings are examined in the Application Setup section. 4.2.12 Multiplier...

  • Page 64: Jog

    Model 252 Label Printer/Applicator Operators/Technical Manual 4.2.15 Jog The Jog icon activates the printer/applicator for one machine cycle subject to built-in repeat time limitation and current print engine status. 4.2.16 Dual Panel The Dual Panel firmware will display this icon to allow configuration of the dual panel...

  • Page 65: Application Setup

    Model 252 Label Printer/Applicator Operators/Technical Manual 5 Application Setup Once the applicator has been unpacked, attached to the stand and positioned on the production line, it is ready to be set up to apply labels to the product. Before attempting to service machinery, the machine must be turned off and the power and air locked out.
  • Page 66 Model 252 Label Printer/Applicator Operators/Technical Manual From the exit of the print engine or apply module, pass the web around the rewind dancer roller, around the 1” idler roller and then back over the roller to the waste take up. Continue to wrap the liner around the waste take up starting from the bottom.

  • Page 67: Vacuum Mode

    Model 252 Label Printer/Applicator Operators/Technical Manual 5.2 Vacuum Mode To set the Vacuum Mode to the desired function, press the Vacuum mode icon. The screen displayed will show the available options. Pressing “Normal” or “Conserve Air” on the screen will result in a check mark indicating which option is selected. Pressing the Enter icon saves the selection.

  • Page 68: Normal Mode

    Model 252 Label Printer/Applicator Operators/Technical Manual 5.3.1 Normal Mode In Normal mode, data is downloaded to the print engine buffer from a computer or other label generating device, a label is printed, and dispensed to the application module. The air assist and rewind module will be activated only during the time the label is being dispensed.

  • Page 69: Apply Mode

    Model 252 Label Printer/Applicator Operators/Technical Manual 5.4 Apply Mode When using a tamp application module, the apply mode must be set to the proper operation sequence. Using the up and down arrows, scroll through the available options. Pressing the screen to the right of the text selects that option which is indicated with a check mark.

  • Page 70: Tampjet Mode

    Model 252 Label Printer/Applicator Operators/Technical Manual 5.4.2 Tampjet Mode Tampjet – This selection enables the configuration of the applicator to apply a label using a vacuum tamp pad mounted on an air cylinder. Also, enables the pneumatics used in tampjet mode and disables all other configurations.

  • Page 71: Airjet Mode

    Model 252 Label Printer/Applicator Operators/Technical Manual 5.4.4 Airjet Mode This selection enables the configuration of the applicator to apply a label using a vacuum tamp pad mounted on an air cylinder. The pneumatics used in the airjet mode are enabled and all other configurations are disabled.

  • Page 72: Setting Online/Offline

    Model 252 Label Printer/Applicator Operators/Technical Manual 5.5 Setting Online/Offline When taking the applicator offline, the optional three stage beacon will change to red. While the printer/applicator is offline, the operator may make changes to the setup, change speeds and/or delays, jog the printer/applicator and simulate label application.

  • Page 73: Tamp Dwell

    Model 252 Label Printer/Applicator Operators/Technical Manual 5.8 Tamp Dwell The Tamp Dwell screen allows the operator to adjust the length of time the tamp valve is energized. The dwell time should be set just long enough for the tamp cylinder to reach full stroke prior to retracting.

  • Page 74: Blast Dwell

    Model 252 Label Printer/Applicator Operators/Technical Manual 5.9 Blast Dwell The Blast Dwell screen allows the operator to adjust the length of time the blast valve is energized. The Blast Dwell time should be set just long enough for the label to fly to the product and adhere.

  • Page 75: Apply Delay

    Model 252 Label Printer/Applicator Operators/Technical Manual 5.11 Apply Delay There are two product detector selections as well as a smart delay selection. Delay can be independently introduced for each of the three selections, but leading or trailing edge triggering is only available for the product detectors.
  • Page 76 Model 252 Label Printer/Applicator Operators/Technical Manual MOVE THE PRODUCT SENSOR UP OR DOWN STREAM ON THE CONVEYOR TO MOVE THE LABEL POSITION ON THE PRODUCT. The most precise adjustment can be achieved by using the Apply Delay setting. This allows for fine-tuning the amount of time from when the trigger is received until label application begins.

  • Page 77: Smart Delay Smart Tamp

    Model 252 Label Printer/Applicator Operators/Technical Manual correct apply delay time is set, press the Enter icon to save the value. Press the Back icon to return to the main menu. Use the multiplier icon to make changes in the “times” factor when adjusting the dwells and delays timing - x1, x10, x100, or x1000ms.

  • Page 78: Setting Up Tamp Applications

    Model 252 Label Printer/Applicator Operators/Technical Manual 5.14 Setting up Tamp Applications 5.14.1 Setting the Tamp Position Begin by loosening the four M8 bolts holding the tamp module to the faceplate using a 6mm hex wrench. Slide the tamp module in the mounting slots until the tamp pad is approximately 1/8”...
  • Page 79 Model 252 Label Printer/Applicator Operators/Technical Manual Extend the tamp cylinder and twist the cylinder rod to move the position of the tamp pad. Return the cylinder to the home position and check the pad position again. Readjust as necessary until the position is correct.

  • Page 80: Setting The Pressures

    Model 252 Label Printer/Applicator Operators/Technical Manual 5.14.2 Setting the Pressures The main system pressure is set at the filter regulator assembly. Pull up on the adjusting knob to unlock it, and then rotate the knob to set the pressure. The setting is displayed on a gauge on the side of the assembly.
  • Page 81 Model 252 Label Printer/Applicator Operators/Technical Manual Check the pressure setting on the gauges located on the front of the baseplate. Each pressure regulator should normally be set as close as possible to 0.5 MPa. The small gauges display the pressure in MPa (Mega Pascals). The main filter regulator displays the pressure in PSI (Pounds per Square Inch).

  • Page 82: Setting The Tamp Motion

    Model 252 Label Printer/Applicator Operators/Technical Manual 5.14.3 Setting the Tamp Motion The tamp motion is controlled by three factors; air pressure, dwell time and flow controls. The air pressure adjustment procedure is covered in the Setting the Pressure section. The tamp dwell adjustment can be found in the section under Tamp Dwell.
  • Page 83 Model 252 Label Printer/Applicator Operators/Technical Manual To check the speed of the cylinder, press the jog button on the user interface. It is also possible to use the manual override button on the tamp valve to activate the cylinder. The back cover must be removed to access the manual override button. Using a small Phillips screwdriver or similar tool, press the override button (manual actuator) on the valve.

  • Page 84: Adjusting The Air Assist

    Model 252 Label Printer/Applicator Operators/Technical Manual 5.14.4 Adjusting the Air Assist The air assist is controlled by two factors; air pressure and air assist tube position. The air pressure adjustment procedure is covered in the Setting the Pressures section. To set the air assist tube position, be sure the tamp pad is in the home position.

  • Page 85: Swing Tamp Setup

    Model 252 Label Printer/Applicator Operators/Technical Manual 5.15 Swing Tamp Setup The Swing Tamp Module requires adjustments to provide correct operation and application of the label to the product. Begin by loosening the four M8 bolts holding the swing tamp module to the faceplate using a 6mm hex wrench. Slide the tamp module in the mounting slots until the tamp pad is approximately 1/8”...
  • Page 86 Model 252 Label Printer/Applicator Operators/Technical Manual The angle of the tamp pad in the home position should be parallel to the edge of the faceplate. To adjust the angle, extend the swing arm to the apply position, locate the red bumper, and loosen the locking nut.

  • Page 87: Corner Wrap Setup

    Model 252 Label Printer/Applicator Operators/Technical Manual 5.17 Corner Wrap Setup Corner wrap setup is a two part process that requires setup of the label dispense function before adjusting the label application process. The roller arm can be reconfigured to the bottom of the grid if overhead clearance is an issue.
  • Page 88 Model 252 Label Printer/Applicator Operators/Technical Manual CYLINDER PIVOT BLOCK RETRACT FLOW CONTROL EXTEND FLOW CONTROL RED BUMPER ROCKER ARM GRID STOP SLIDE BLOCK SLIDE BLOCK Rear view of Corner Wrap Module 1/16" Grid stop adjustment gap...
  • Page 89 Model 252 Label Printer/Applicator Operators/Technical Manual ROLLER POSITION ADJUSTMENT SCREW LABEL TANGENT Roller position adjustment...

  • Page 90: Label Application Adjustments

    Model 252 Label Printer/Applicator Operators/Technical Manual 5.17.2 Label Application Adjustments Once the label dispense adjustments have been made, the application setup adjustments can be made. Proper applicator positioning is required for proper label positioning on the product. The applicator should be positioned to apply a label to the product.
  • Page 91 Model 252 Label Printer/Applicator Operators/Technical Manual Push the carton through the corner wrap unit until the roller is on the side panel of the box. Locate the large red bumper and jam nut on the rear of the corner wrap unit.

  • Page 92: Low Label Detection Verification

    Model 252 Label Printer/Applicator Operators/Technical Manual 5.18 Low Label Detection Verification Once the low label sensor is installed, it is necessary to verify correct operation. To test for correct operation, place the unwind assembly inner flange in a position to block the low label sensor beam.

  • Page 93: Save/Recall

    Model 252 Label Printer/Applicator Operators/Technical Manual 6 Save/Recall The Save and Recall menus allow users to save three, and recall four, different label, application and product configurations. The applicator configuration is stored as well as the set values. Recalling a wipe on setup when a tamp upgrade is installed will cause the tamp not to operate.

  • Page 94: Recall Configuration

    Model 252 Label Printer/Applicator Operators/Technical Manual 6.2 Recall Configuration To Recall a configuration from a saved buffer location, press the recall icon on the main menu to open the locations menu. Refer to the configurations listed on the table created when the setup was saved for the desired settings.

  • Page 95: System Configuration Information

    Model 252 Label Printer/Applicator Operators/Technical Manual 6.3 System Configuration Information Use this page to record your settings DESCRIPTION ASSIST TAMP BLAST FEED APPLY SMART DELAY DWELL DWELL DELAY DELAY DELAY...

  • Page 96: Dual Panel Application

    Model 252 Label Printer/Applicator Operators/Technical Manual 7 Dual Panel Application The Dual Panel modes are for labeling two adjacent panel of a carton utilizing a single applicator. The Dual Panel functionality requires the use of special dual panel firmware. On the bootup display, the firmware version will end with DP 7.1 Dual Panel Mode...

  • Page 97: Mode 5

    Model 252 Label Printer/Applicator Operators/Technical Manual 7.1.5 Mode 5 In this mode, the dual panel module may be used to only apply a single label by only activating cycle 2. 7.2 Dual Panel Tamp Dwell The Dual Panel Firmware adds a second setting to the Tamp Dwell menu. There is a setting for each action of the dual panel module and both can be changed independently.

  • Page 98: Care, Maintenance And Troubleshooting

    Model 252 Label Printer/Applicator Operators/Technical Manual IV. CARE, MAINTENANCE AND TROUBLESHOOTING...

  • Page 99: Maintenance Schedule

    Model 252 Label Printer/Applicator Operators/Technical Manual 1. Maintenance Schedule Disconnect power for all steps unless necessary for inspection of component functionality. Do not operate machine without guards in place. The maintenance schedule shown is a suggested timetable based on a single shift five day week operation under normal operating conditions.

  • Page 100: General Cleaning And Inspection

    Model 252 Label Printer/Applicator Operators/Technical Manual 2. General Cleaning and Inspection Any maintenance procedure should include a thorough inspection of the complete unit. In addition to inspecting all of the items listed in the maintenance schedule, check the entire applicator for loose fasteners, cuts or abrasion on wires or wire carriers, chipped paint that may lead to corrosion and other indicators of potential problems.

  • Page 101: Troubleshooting

    Model 252 Label Printer/Applicator Operators/Technical Manual 4. Troubleshooting SYMPTOM POSSIBLE CAUSE REMEDY PARA. No waste take-up Broken/missing drive Replace drive belt IV.10.1 belt Broken/missing tension Replace tension spring IV.10.1 spring Label Falls Off Tamp Pad No / Low Vacuum Check unit is in tamp, rev.

  • Page 102: Main Voltage Selection

    Operators/Technical Manual 5. Main Voltage Selection The Model 252 has been designed to run on voltages from 1VAC to 240VAC 50/60Hz. No voltage selector switching or changes to the applicator are required. Refer to the printer manual for possible required changes.

  • Page 103: Changing The Fuses

    Operators/Technical Manual 7. Changing the Fuses The Model 252 has one set of fuses. The pair is on each leg of the incoming power. They are accessible from the outside of the applicator. Before attempting to service machinery, the machine must be turned off and the power and air locked out.

  • Page 104: Electronics Assembly

    Model 252 Label Printer/Applicator Operators/Technical Manual 8. Electronics Assembly Start by removing all power and air from the applicator. Next, remove the back cover from the applicator using a 3mm hex wrench. Before attempting to service machinery, the machine must be turned off and the power and air locked out.

  • Page 105: Firmware Update

    Model 252 Label Printer/Applicator Operators/Technical Manual 9. 252 Firmware Update Before attempting to service machinery, the machine must be turned off and the power and air locked out. 1) Locate jumper JP1 and short pin 1 to pin 2. 2) Connect the unit via Ethernet hub or a crossover cable.
  • Page 106 Model 252 Label Printer/Applicator Operators/Technical Manual 3) Power the unit on. A link is indicated on the RX and ACT LEDs near the network connector. When using a crossover cable it may be necessary to change the PC Ethernet adapter settings in order to establish a connection. In the network adapter...
  • Page 107 Model 252 Label Printer/Applicator Operators/Technical Manual 4) In a web browser, navigate to 192.168.0.9 to open the uploader. It may be necessary to modify the computer’s IP address and subnet mask in order to obtain a connection. 5) The existing firmware must first be erased. Enter the password WW65ss and press “Erase Application”...
  • Page 108 Model 252 Label Printer/Applicator Operators/Technical Manual 8) Select “Update”. The file will be sent and the unit will restart. 9) The page will refresh and show that the software has been detected. 10) Turn off power, remove the Ethernet connector, and remove the jumper from...
  • Page 109 Model 252 Label Printer/Applicator Operators/Technical Manual 11) Turn the power back on and check the display for the proper firmware version. 12) Recall the factory default settings. Refer to section III.6.2 of this manual.

  • Page 110: Printer/Applicator Interface Cable Pin Mapping

    Model 252 Label Printer/Applicator Operators/Technical Manual 10. Printer/Applicator Interface Cable Pin Mapping FUNCTION 5 VDC Print enable Feed Pause Reprint Low ribbon Service 10,14 Required Print end Label out Ribbon out Online * Sato “Se” series printers require “Ext Pin 9” configured to Mode 2. Consult printer...

  • Page 111: Unwind Brake And Dancer Arm

    Model 252 Label Printer/Applicator Operators/Technical Manual 11. Unwind Brake and Dancer Arm The unwind brake and dancer arm are designed to have no adjustments. DANCER SPRING SPRING ANCHOR STUD If the brake band is being replaced, begin by unhooking the dancer spring from the spring anchor stud.
  • Page 112 Model 252 Label Printer/Applicator Operators/Technical Manual The dancer roller should rest in a position near the edge of the faceplate. In this position, the unwind shaft should offer resistance to spinning by hand unless the dancer arm is manually rotated towards vertical.

  • Page 113: Rewind Assembly Maintenance

    Model 252 Label Printer/Applicator Operators/Technical Manual 12. Rewind Assembly Maintenance Refer to the drawings and diagrams section for assistance when performing maintenance on the rewind assembly. No adjustments are needed. REWIND BELT REWIND ROLLER DRIVE PULLEY TENSIONER Rewind Flange not shown for illustration purposes.

  • Page 114: Drive Belt Replacement

    Model 252 Label Printer/Applicator Operators/Technical Manual 12.2 Drive Belt Replacement To replace the drive belt, place the belt in the drive groove on the rewind spindle. Holding the belt from the top of the flange, slide the rewind spindle onto the shaft. Rotating the tensioner arm as before, rotate the belt toward the drive pulley, ensuring that the belt is placed properly over the bearings.

  • Page 115: Drive Motor Replacement

    Model 252 Label Printer/Applicator Operators/Technical Manual 12.4 Drive Motor Replacement To replace the drive motor, the drive belt and the drive pulley must be removed. Remove both by following the above removal processes. Using a 3mm hex wrench, remove the four M4 screws and washers and the secured rear cover to expose the motor.

  • Page 116: Drawings And Diagrams

    Model 252 Label Printer/Applicator Operators/Technical Manual V. DRAWINGS AND DIAGRAMS...
  • Page 117 Model 252 Label Printer/Applicator Operators/Technical Manual Figure 1: 252 with Standard Tamp Dimensions 25.50 25.5 23.7 15.6 8" TAMP 2" TAMP LABEL 14.5 24.9 LENGTH LABEL WIDTH STANDARD TAMP 11.0 DIMENSIONS 2.46 16.96 7.13 14.22 24.63 DRAWN 2/2/2012 clari 2051 FRANKLIN DR.
  • Page 118 Model 252 Label Printer/Applicator Operators/Technical Manual Figure 2: 252 with Heavy Duty Tamp Dimensions 25.50 33.0 24" HD TAMP 25.5 21.0 ADD OR SUBTRACT 23.7 12" HD AS NEEDED FOR OTHER TAMP STROKE LENGTHS 14.5 LABEL 24.9 LENGTH LABEL WIDTH...
  • Page 119 Model 252 Label Printer/Applicator Operators/Technical Manual Figure 3: 252N Basic Dimensions 30.1 REF. W/12" CORNER WRAP UNIT LABEL LENGTH - .52 44.76  LABEL 1/2 LABEL LENGTH 1/2 LABEL LENGTH - .52 17.82 17.0 NOTE: 18.35-32.35 W/TS4000 22.3-61.3 W/TS1000 DRAWN...
  • Page 120 Model 252 Label Printer/Applicator Operators/Technical Manual Figure 4: 252E Basic Dimensions 13.28 12.12 15.47 28.11 30.39 25.40 43.49 17.19 DRAWN 10/20/2011 clari 2051 FRANKLIN DR. CHECKED FORT WORTH, TX 76106 THE INFORMATION TITLE CONTAINED IN THIS DRAWING IS THE SOLE...
  • Page 121 Model 252 Label Printer/Applicator Operators/Technical Manual 38.23 39.01 39.88 REMOVABLE DOOR DRAWN 10/20/2011 clari 2051 FRANKLIN DR. CHECKED FORT WORTH, TX 76106 TITLE PRINTER APPLICATOR,252E RH STANDARD TOLERANCE APPROVED  02 SIZE DWG NO ID100070 .000  005 SCALE ANGLE ...
  • Page 122 Model 252 Label Printer/Applicator Operators/Technical Manual TAMP LENGTH - 1.8" 27.2 DRAWN 10/20/2011 clari 2051 FRANKLIN DR. CHECKED FORT WORTH, TX 76106 TITLE PRINTER APPLICATOR,252E RH STANDARD TOLERANCE APPROVED  02 SIZE DWG NO ID100070 .000  005 SCALE ANGLE ...
  • Page 123 Model 252 Label Printer/Applicator Operators/Technical Manual Figure 5: 252E/U-Arm Basic dimensions 18.53 33.24 28.11 5.75 25.40 11.19 45.37 43.49 17.19 DRAWN 6/20/2013 clari 2051 FRANKLIN DR. CHECKED FORT WORTH, TX 76106 TITLE 252E U-ARM INSTALLATION STANDARD TOLERANCE APPROVED  02...
  • Page 124 Model 252 Label Printer/Applicator Operators/Technical Manual 38.25 39.01 32.95 44.09 REMOVABLE DOOR 2.09 5.44 DRAWN 6/20/2013 clari 2051 FRANKLIN DR. CHECKED FORT WORTH, TX 76106 TITLE 252E U-ARM INSTALLATION STANDARD TOLERANCE APPROVED  02 SIZE DWG NO ID100070_ID100172assy  005 .000...
  • Page 125 Model 252 Label Printer/Applicator Operators/Technical Manual Figure 6: 252E/Pedestal Base Basic Dimensions 252E NOSE UP 252E NOSE UP 252E NOSE DOWN 252E NOSE DOWN STANDARD HT. EXTENDED HT. STANDARD HT. EXTENDED HT. PEDESTAL PEDESTAL PEDESTAL PEDESTAL ID100168 ID100167 ID100167 ID100168...
  • Page 126 Model 252 Label Printer/Applicator Operators/Technical Manual 38.3 39.0 39.0 38.3 13.4 12.2 12.6 12.6 24.6 24.6 44.0 44.0 25.6 25.6 REMOVABLE REMOVABLE DOOR DOOR 25.6 25.6 NOSE DOWN NOSE UP CONFIGURATION CONFIGURATION 13.4 12.2 12.6 28.11 24.6 25.6 27.59 DRAWN...
  • Page 127 Model 252 Label Printer/Applicator Operators/Technical Manual Figure 7: 252 Wiring Diagram DRAWN 5/4/2012 R.CLARK 2051 FRANKLIN DR. CHECKED FORT WORTH, TX 76106 THE INFORMATION TITLE CONTAINED IN THIS DRAWING IS THE SOLE 252 WIRING SCHEMATIC PROPERTY OF I D STANDARD TECHNOLOGY.
  • Page 128 Model 252 Label Printer/Applicator Operators/Technical Manual Figure 8: Interface Board Layout...
  • Page 129 Sinking (NPN) Output Green Beacon Lamp Sinking (NPN) Output Reserved The external connectors and signals are designed to work with ID Technology standard accessories. Use of non-approved components may give unexpected results, may lead to equipment damage and may void warranty.
  • Page 130 Model 252 Label Printer/Applicator Operators/Technical Manual Optional System Status Output Connection Outputs 16 pin connector FUNCTION NORMAL STATUS Form-C Open Output 2 Max. Switch Power 60W, 125VA Closed Output 2 Max. Switch Voltage 220VDC, 250VAC Max. Switch Current 2A DC, AC...
  • Page 131 Reserved Pin 1: +5V Pin 2: Signal Pin 3: 0V The internal connectors and signals are designed to work with ID Technology standard accessories. Use of non-approved components may give unexpected results, may lead to equipment damage and may void warranty.
  • Page 132 Pin 1: +5V Pin 2: 0V Analog Output Reserved No Function The internal connectors and signals are designed to work with ID Technology standard accessories. Use of non-approved components may give unexpected results, may lead to equipment damage and may void warranty.
  • Page 133 Model 252 Label Printer/Applicator Operators/Technical Manual Figure 11: Exploded View, 252 Base Module ID100002/ID100003 PARTS LIST ITEM PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION ID100013 ASSY,UNWIND RH 14" ID100014 ASSY,UNWIND LH 14" ID100021 ASSY,REWIND 252RH 14" ID100022 ASSY,REWIND 252LH 14" ID100033...
  • Page 134 Model 252 Label Printer/Applicator Operators/Technical Manual Figure 12: Exploded View, 252 Faceplate Assembly ID100033/ID100034 DRAWN 10/10/2012 clari 2051 FRANKLIN DR. CHECKED FORT WORTH, TX 76106 THE INFORMATION TITLE CONTAINED IN THIS DRAWING IS THE SOLE ASSY,FRAME 252 BASE MODULE PROPERTY OF I D STANDARD TECHNOLOGY.
  • Page 135 NAMEPLATE,252 LH ID100011 BRACKET,AIR ASSIST ID100035 ASSY,IDLER ROLLER ID100037 ASSY,PNEUMATICS 252 RH ID100038 ASSY,PNEUMATICS 252 LH ID100048 Label,Threading Diagram 252 RH ID100049 Label,Threading Diagram 252 LH M20x50 HHCS M4x10 SHCS M4x20 SHCS M4x25 SHCS M4x8 SHCS M5x12 SHCS M5x14 SHCS...
  • Page 136 Model 252 Label Printer/Applicator Operators/Technical Manual Figure 13: Exploded View, 252 Unwind Assembly ID100013/ID100014 DRAWN 10/9/2012 clari 2051 FRANKLIN DR. CHECKED FORT WORTH, TX 76106 THE INFORMATION TITLE CONTAINED IN THIS DRAWING IS THE SOLE ASSY,UNWIND 14" PROPERTY OF I D STANDARD TECHNOLOGY.
  • Page 137 Model 252 Label Printer/Applicator Operators/Technical Manual PARTS LIST ITEM PART NUMBER DESCRIPTION 60224 WASHER,DIRECTIONAL .8 OD X .25 ID 62005 HUB,UNWIND 62007 LABEL,UNWIND HUB 62022 SHAFT,UNWIND 62024 BAND,BRAKE 62027 PIN, SPRING ANCHOR 62028 SPRING,EXTENSION 62029 BEARING 62030-08 ROLL,IDLER 62031 SHAFT,IDLER 62032 BUSHING,FLANGED 1/2"...
  • Page 138 Model 252 Label Printer/Applicator Operators/Technical Manual Figure 14: Exploded View, 252 Rewind Assembly ID100021/ID100022 DRAWN 10/4/2012 clari 2051 FRANKLIN DR. CHECKED FORT WORTH, TX 76106 THE INFORMATION TITLE CONTAINED IN THIS DRAWING IS THE SOLE REVISION HISTORY ASSY,REWIND 252 14"...
  • Page 139 ROLL,IDLER 1/2x1-1/8x5/16 ID100251 Spring,Extension .437x.0475x3.0 ZP DRAWN 10/4/2012 clari 2051 FRANKLIN DR. CHECKED FORT WORTH, TX 76106 TITLE ASSY,REWIND 252 14" STANDARD TOLERANCE APPROVED  02 SIZE DWG NO ID100021 / ID100022 .000  005 SCALE ANGLE  1 ...
  • Page 140 Model 252 Label Printer/Applicator Operators/Technical Manual Figure 15: Assembly View, ID100001 Electronics Assembly ETHERNET COMMUNICATION CONNECTOR (OPTIONAL) PEC1/PEC2/3 STAGE BEACON CONNECTOR (2) SYSTEM STATUS OUTPUT CONNECTOR (OPTIONAL) PRINT ENGINE COMMUNICATION CONNECTOR TOUCHSCREEN DISPLAY FRONT VIEW BACK VIEW...
  • Page 141 Model 252 Label Printer/Applicator Operators/Technical Manual Figure 16: Exploded View, 252 Pneumatics Module ID100037/ID100038 TAMP VALVE (9) VACUUM VALVE (11) PARTS LIST ITEM PART NUMBER DESCRIPTION AIR ASSIST VALVE (8) 62103 SOLENOID WIRING HARNESS LEAD 62104 VALVE,SOLENOID 5 PORT 62105...
  • Page 142 Model 252 Label Printer/Applicator Operators/Technical Manual Figure 17: Exploded View, 62200-XX Tamp Assembly * REPLACE THE -XX WITH THE APPROPRIATE TAMP STROKE. -02, -04, -06, -08 PARTS LIST ITEM PART NUMBER DESCRIPTION 1143c LABEL,HAND CRUSH 62251 BLOCK,TAMP 62252 BRACKET,TAMP 62253-XX...
  • Page 143 TITLE HEAVY DUTY TAMP ASSEMBLY APPROVED THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE SIZE DWG NO PROPERTY OF ID TECHNOLOGY,CORP. ANY REPRODUCTION IN 62260-XX PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF ID TECHNOLOGY IS PROHIBITED. SCALE SHEET...
  • Page 144 Model 252 Label Printer/Applicator Operators/Technical Manual Figure 19: Exploded View, 62190-XX Service Tamp Assembly *REPLACE THE -XX WITH THE APPROPRIATE TAMP STROKE. -02, -04, -06, -08 M6x10 Hex Socket Button Head Cap Screw GREY CAP BLACK CAP Flat Washer Flat Washer...
  • Page 145 Model 252 Label Printer/Applicator Operators/Technical Manual Figure 20: Exploded View, 62201-XX Swing Tamp Assembly PARTS LIST ITEM PART NUMBER DESCRIPTION External Retaining Ring, 1/2" M4x16 SFHCS M4x20 PFHCS M5x18 PFHCS M6x12 SHCS M6x25 SHCS M8x50 SHCS Nut,Hex Jam SS M8...
  • Page 146 DRAWN 8/5/2013 clari 2051 FRANKLIN DR. CHECKED FORT WORTH, TX 76106 THE INFORMATION TITLE CONTAINED IN THIS MODULE,DUAL TAMP,252 12"Stk XX"Swg DRAWING IS THE SOLE Nu/d PROPERTY OF I D STANDARD TECHNOLOGY. TOLERANCE REPRODUCTION IN PART OR APPROVED  02...
  • Page 147 RING,RETAINING 1-1/8" BORE KQ2C-07B BLACK CAP KQ2C-07GR GREY CAP DRAWN 8/5/2013 clari 2051 FRANKLIN DR. CHECKED FORT WORTH, TX 76106 TITLE MODULE,DUAL TAMP,252 12"Stk XX"Swg Nu/d STANDARD TOLERANCE APPROVED  02 SIZE DWG NO ID100240-12-XX .000  005 SCALE ANGLE ...
  • Page 148 2051 FRANKLIN DR. CHECKED FORT WORTH, TX 76106 THE INFORMATION DETAIL A TITLE CONTAINED IN THIS MODULE,DUAL TAMP,252 12"Stk XX"Swg DRAWING IS THE SOLE SCALE 0.38 : 1 Reels Up PROPERTY OF I D STANDARD TECHNOLOGY. TOLERANCE REPRODUCTION IN PART OR APPROVED ...
  • Page 149 BRACKET,PIVOT NCME106-0600 6" PNUEMATIC CYLINDER NY-106 CLEVIS,ROD DRAWN 12/6/2012 menmi 2051 FRANKLIN DR. CHECKED FORT WORTH, TX 76106 TITLE MODULE,DUAL TAMP,252 12"Stk XX"Swg Reels Up STANDARD TOLERANCE APPROVED DETAIL C  02 SIZE DWG NO SCALE .375 ID100241-12-XX .000  005...
  • Page 150 Model 252 Label Printer/Applicator Operators/Technical Manual Figure 23: Exploded View, 62870-XX Corner Wrap Assembly AT FINAL ASSEMBLY TIE WRAP THE ELECTRICAL WIRES TO THIS SCREW SHAFT WHEN ROUTING WIRES. DRAWN 1/17/2011 clari 2051 FRANKLIN DR. CHECKED FORT WORTH, TX 76106...
  • Page 151 Model 252 Label Printer/Applicator Operators/Technical Manual DRAWN 1/17/2011 clari 2051 FRANKLIN DR. CHECKED FORT WORTH, TX 76106 TITLE CORNER WRAP ASSY.-RH STANDARD TOLERANCE APPROVED  02 SIZE DWG NO 62870-XX RH .000  005 SCALE  1  ANGLE SHEET...
  • Page 152 Model 252 Label Printer/Applicator Operators/Technical Manual PARTS LIST PARTS LIST ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 19155K96 COVER, FAN External Retaining Ring, 1939K26 FAN (24VDC) (100 CFM) 3/4" 3/8 - 16 Hex Nut AN103-X235 SILENCER,1/4" DIA. 6 - 32x3/8...
  • Page 153 Model 252 Label Printer/Applicator Operators/Technical Manual Figure 24: Exploded View, 252N Assembly ID100060/ID100065 PARTS LIST ITEM PART NUMBER DESCRIPTION 60224 WASHER,DIRECTIONAL .8 OD X .25 ID 60803 PLATE, 250 N ATTACHMENT 60804 GUSSET, 250 N 60805 GUSSET, 250 N 60806...
  • Page 154 Model 252 Label Printer/Applicator Operators/Technical Manual Figure 25: Exploded View, 252E Assembly ID100070 DRAWN 10/20/2011 clari 2051 FRANKLIN DR. CHECKED FORT WORTH, TX 76106 TITLE PRINTER APPLICATOR,252E RH STANDARD TOLERANCE APPROVED  02 SIZE DWG NO ID100070 .000  005 SCALE ...
  • Page 155 Model 252 Label Printer/Applicator Operators/Technical Manual PARTS LIST PARTS LIST ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 60224 WASHER,DIRECTIONAL .8 ID100072 ASSY, ENCLOSURE 252E RH OD X .25 ID Plain Washer 62015-08 COLLAR, GUIDE 1" Spring Washer 62030-16 ROLL,IDLER...
  • Page 156 Model 252 Label Printer/Applicator Operators/Technical Manual Figure 26: Installation Instructions, 62130 Main Air Cutoff Assembly COMPLETED ASSEMBLY OF THE FILTER EXISTING FILTER REGULATOR ASSEMBLY 62120 REGULATOR AND THE AIR CUTOFF ASSEMBLY. FILTER REGULATOR ASSEMBLY SPACER CLAMP AIR CUTOFF VALVE REMOVE QUICK QUICK DISCONNECT FITTING DISCONNECT FITTING.
  • Page 157 Model 252 Label Printer/Applicator Operators/Technical Manual Figure 27: Installation Instructions, 62150 Water Separator Assembly OPEN THE ASSEMBLY CLAMP ON THE INLET END OF THE 62150. MATE THE 62120 (FILTER REGULATOR) TO THE 62150 (WATER SEPARATOR ASSEMBLY). CLOSE DOWN THE CLAMP ON BOTH ASSEMBLIES AND SECURE THEM IN PLACE.
  • Page 158 Model 252 Label Printer/Applicator Operators/Technical Manual Figure 28: Risk Assessment Risk Risk Task Hazard Category Hazard Cause/Failure Mode Severity Probability Level Reduce Risk Severity Probability Level Production line running Normal Electrical / Unexpected Start Up / without operator Operation Electronic...
  • Page 159 Model 252 Label Printer/Applicator Operators/Technical Manual machine target Minor User placing hand adjustments to Pinch Point - between machine and Warnings on machine and in machine Mechanical Retraction target Moderate Unlikely manual Moderate Unlikely User placing hand Pinch Point - between machine and Lock Out Tag Out Pneumatics.
  • Page 160 VI. COMPONENT INFORMATION...
  • Page 161 Model 252 Label Printer/Applicator Operators/Technical Manual MiniBeam Photocell...
  • Page 162 Model 252 Label Printer/Applicator Operators/Technical Manual...
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