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03−6
Camshaft
Circle runout
Cam lobe height (intake)
Cam lobe height (exhaust)
Journal diameter
Thrust clearance
Oil clearance
Gear backlash
Connecting rod
Thrust clearance
Oil clearance
Cylinder block
Warpage
Bore diameter
Piston
Piston diameter
Piston oil clearance
Bushing inside diameter
Piston pin
Piston pin diameter
Oil clearance
Cylinder head set bolt
Out side diameter
Connecting rod bolt
Diameter
Connecting rod
Out−of−alignment
Rod twist
Ring groove clearance
Piston ring end gap
Standard
Maximum
Crankshaft
Thrust clearance
Circle runout
Crank pin taper and out− of −round
Crank pin diameter
Main journal diameter
Oil clearance
1CD−FTV ENGINE REPAIR MANUAL (RM1046E)
SERVICE SPECIFICATIONS
Maximum
Standard
Minimum
Standard
Minimum
Standard
Standard
Standard
Standard
Maximum
Maximum
Standard
Standard
Standard
Standard 10.40 to 11.00 mm (0.4094 to 0.4331 in.)
Standard 8.0 to 8.3 mm (0.315 to 0.315 in.)
Maximum per 100 mm (3.94 in.)
Maximum per 100 mm (3.94 in.)
Standard
Maximum
Maximum
Standard
−
ENGINE MECHANICAL
0.06 mm (0.0024 in.)
46.57 to 46.67 mm (1.8335 to 1.8374 in.)
46.10 mm (1.8150 in.)
47.52 to 47.62 mm (1.8709 to 1.8748 in.)
47.05 mm (1.8524 in.)
26.969 to 26.985 mm (1.0618 to 1.0624 in.)
0.035 to 0.11 mm (0.0014 to 0.0043 in.)
0.025 to 0.080 mm (0.0010 to 0.0031 in.)
0.014 to 0.170 mm (0.0006 to 0.0067 in.)
0.08 to 0.40 mm (0.0031 to 0.0157 in.)
0.038 to 0.056 mm (0.0015 to 0.0022 in.)
0.10 mm (0.0039 in.)
0.05 mm (0.0020 in.)
82.200 to 82.400 mm (3.2362 to 3.2441 in.)
82.118 to 82.132 mm (3.2330 to 3.2335 in.)
0.068 to 0.140 mm (0.0027 to 0.0055 in.)
31.015 to 31.027 mm (1.2211 to 1.2215 in.)
31.000 to 31.012 mm (1.2205 to 1.2209 in.)
0.005 to 0.019 mm (0.0002 to 0.0007 in.)
0.05 mm (0.0020 in.)
0.15 mm (0.0059 in.)
No. 1
0.11 to 0.15 mm (0.0043 to 0.0059 in.)
No. 2
0.075 to 0.115 mm (0.0030 to 0.0045 in.)
0.03 to 0.07 mm (0.0012 to 0.0028 in.)
Oil
No. 1
0.27 to 0.39 mm (0.0106 to 0.0514 in.)
No. 2
0.39 to 0.54 mm (0.0154 to 0.0213 in.)
Oil
0.20 to 0.40 mm (0.0079 to 0.0157 in.)
No. 1
0.82 mm (0.0323 in.)
No. 2
1.00 mm (0.0394 in.)
Oil
0.90 mm (0.0354 in.)
0.040 to 0.300 mm (0.0016 to 0.0118 in.)
0.025 mm (0.0010 in.)
0.01 mm (0.0004 in.)
50.482 to 50.500 mm (1.9875 to 1.9882 in.)
56.992 to 57.010 mm (2.2438 to 2.2445 in.)
0.032 to 0.100 mm (0.0013 to 0.0039 in.)
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