WAGNER PROTEC 72-200 Manuals

Manuals and User Guides for WAGNER PROTEC 72-200. We have 2 WAGNER PROTEC 72-200 manuals available for free PDF download: Manual, Original Operating Manual

WAGNER PROTEC 72-200 Manual (136 pages)

Electronically Controlled 2K Systems

Brand: WAGNER | Category: Paint Sprayer | Size: 15 MB

Twincontrol
1
Table of Contents
3
1 About These Instructions

7
2 Correct Use

11
- Device Types
  11
- Type of Use
  11
- For Use in Potentially Explosive Areas
  11
- Processible Working Materials
  11
- Improper Use
  12
3 Identification

13
4 Basic Safety Instructions

17
- Safety Instructions for the Operator
  17
- Electrical Devices and Equipment
  17
- A Safe Work Environment
  17
- Personnel Qualifications
  18
- Safety Instructions for the Personnel
  18
- Personal Safety Equipment
  18
- Safe Handling of WAGNER Spray Devices
  19
- Grounding the Device
  19
- Product Hoses
  20
- Cleaning and Flushing
  20
- Touching Hot Surfaces
  21
- Maintenance and Repair
  21
- Protective and Monitoring Equipment
  22
5 Description

23
- Components
  23
- Twincontrol Finishing and Protective Coating
  23
- Mode of Operation
  24
- Protective and Monitoring Equipment
  24
- Scope of Delivery
  24
- Technical Data
  25
- Materials of Paint-Wetted Parts
  25
- Control Units with Turbines
  25
- Control Units with Mains Power Supply (Cable)
  27
- Entire System
  28
- Pumps
  29
- Dimensions
  31
- Weights
  34
- Overview of Twincontrol Controllers
  34
- Principle Diagram
  35
- Controller 1 / 9 / 10 for Pumps 5-60 to
  35
- Controllers 2 / 3 / 6 / 8 for Pumps 48-110 to
  35
- Operating Elements and Control Unit Connections
  36
- Pneumatic Diagram
  39
- Twincontrol 2 / Twincontrol
  40
- Twincontrol 6 / Twincontrol
  41
- Twincontrol 9 / Twincontrol
  42
- List of Service Functions
  44
- Dry Running Protection
  47
- Heater (Option)
  47
- AIS Dosing System (Option)
  47
- Automatic Electrostatic System for GM5000 Electrostatic Gun (Option)
  47
- Connection Kit for Gun Flush Box (Option)
  48
- Feed Pump (Option)
  48
- Evomotion 5-125 Feed Pump
  49
- Maintenance Work on the Pumps
  50
6 Assembly and Commissioning

51
7 Controller

64
- Training the Operating Personnel
  64
- Safety Instructions
  64
- Operating the Control Unit
  64
- Entering Numbers [SET]
  66
- Password Protection and User Functions
  66
- Basic Functions for the Painter
  67
- Extended Functions with Password Protection
  68
- Calibration
  72
- Flushing Programs
  73
- Ais
  75
- Check for Leaks in a and B Fluid Section
  77
- Batch Mode" Filling Mode
  78
8 Operation

79
- Training the Operating Personnel
  79
- Safety Instructions
  79
- General Rules for Making Adjustments to the Spray Gun
  79
- Malfunction
  79
- Emergency Deactivation
  80
- Switching on the System
  81
- Switching off the System
  82
- Spraying Mode
  83
- Flushing
  85
- Pressure Relief / Work Interruption
  86
- Automatic Electrostatic System Set for Electrostatic Gun GM 5000 (Option)
  89
- Commissioning and Settings
  90
- Paint Filling
  90
- Spraying Mode
  90
- Work Interruption (STOP)
  91
- Flushing
  91
- Connection Kit for Gun Flush Box (Option)
  91
- Soft Circulation (Option)
  91
- External Mixers (Option)
  93
- Manual External Mixers DN2.6 and DN4
  93
- Manual External Mixer DN8
  93
- Remote Control and ESTA Remote Control (Option)
  94
- Explosion Protection
  94
- Twincontrol Remote Control
  95
- ESTA Remote Control
  95
- Switchbox for Second A-Pump (Option)
  97
9 Cleaning and Maintenance

99
- Cleaning
  99
- Cleaning Personnel
  99
- Safety Instructions
  99
- Filter Cleaning
  99
- Cleaning the System
  99
- Decommissioning
  100
- Long-Term Storage
  100
- Maintenance
  100
- Maintenance Personnel
  100
- Maintenance Instructions
  101
- Safety Checks and Maintenance Intervals
  101
- Service Plug
  102
- Connections for Stroke Measurement
  102
- Turbine
  102
- Non-Return Valves
  102
- Emptying the System
  103
- Filling Empty System
  103
- Cleaning or Replacing the Product Filter
  104
- Product Hoses, Pipes and Couplings
  107
10 Troubleshooting

109
- Alarm Messages and Fault Rectification
  110
11 Repairs

114
- Repair Personnel
  114
- Repair Notes
  114
- Assembly Aids
  115
12 Disposal

116
13 Accessories

117
- Mixer
  117
- Remote Control
  119
- Horn Alarm
  119
- Suction Hoses
  120
- Mixing Hoses
  120
- Ais
  121
- Heater
  122
- Splitter Valve
  123
- Product Pressure Regulator
  124
- Flushing Pressure Set
  124
- Additional Parts for Second Paint (2A)
  124
- Extension Cables
  125
- TC VM5000 Automatic Electrostatic System
  126
- Connection Kit, GFB
  126
- Feed Pump
  126
- Aircoat Regulator
  127
- Archiving Software
  127
14 Spare Parts

128
- Where Can Spare Parts be Found
  128
- Serial Number
  128
- Turbine
  128
15 Declaration of Conformity

129
- Devices with Turbines
  129
- Devices with Cable for Mains Power Supply
  130
16 Appendix

131
- Conversion of the Mixing Ratio Specifications
  131
- Hose Volume Table
  131

WAGNER PROTEC 72-200 Original Operating Manual (88 pages)

Icebreaker Piston Pumps Protective Coating (PC) Flow rate 150 cm3 – 300 cm3

Brand: WAGNER | Category: Water Pump | Size: 10 MB

Table of Contents
3
1 About These Instructions

6
2 Correct Use

8
3 Identification

10
- Explosion Protection Identification
  10
- Identification "X
  10
- Type Plates
  11
4 Basic Safety Instructions

12
- Safety Instructions for the Operator
  12
- Electrical Devices and Equipment
  12
- A Safe Work Environment
  12
- Personnel Qualifications
  13
- Safety Instructions for the Personnel
  13
- Personal Safety Equipment
  13
- Safe Handling of WAGNER Spray Devices
  14
- Grounding the Device
  14
- Product Hose
  15
- Cleaning and Flushing
  16
- Touching Hot Surfaces
  16
- Maintenance and Repair
  17
- Protective and Monitoring Equipment
  17
5 Description

18
- Components
  18
- Mode of Operation
  18
- Air Motor
  18
- Fluid Section
  18
- Protective and Monitoring Equipment
  19
- Scope of Delivery
  19
- Data
  20
- Materials of Paint-Wetted Parts
  20
- Recommended Packings
  20
- Technical Data for PROTEC
  21
- Dimensions and Connections for PROTEC 95-150 and 72-200
  22
- Dimensions and Connections for PROTEC 60-240
  23
- Technical Data for Tiger
  24
- Dimensions and Connections for Tiger
  25
- Volume Flow
  27
- Performance Diagrams
  27
- Operating Elements
  29
- Pressure Regulator Unit
  29
- Product Filter and Return Line
  29
- High-Pressure Filter (Option)
  29
- PC Air Filter Set (Option)
  30
- PC Heater Set (Option)
  31
- Feed Pump (Option)
  32
6 Assembly and Commissioning

33
- Training of Assembly/Commissioning Personnel
  33
- Storage Conditions
  33
- Installation Conditions
  33
- Transportation
  33
- Assembly and Installation
  34
- Ventilation of the Spray Booth
  35
- Air Supply Lines
  35
- Product Supply Lines
  35
- Grounding
  35
- Commissioning
  37
7 Operation

38
- Training the Operating Personnel
  38
- Emergency Stop
  38
- Tasks
  38
- Pressure Relief / Work Interruption
  39
- Basic Flushing
  39
- Filling with Working Product
  40
8 Cleaning and Maintenance

41
- Cleaning
  41
- Cleaning Personnel
  41
- Decommissioning and Cleaning
  41
- Long-Term Storage
  41
- Maintenance
  42
- Maintenance Personnel
  42
- Safety Instructions
  42
- Safety Checks and Maintenance Work
  43
- Emptying Pump
  45
- Filling the Empty Pump
  46
- Cleaning and Replacing the High-Pressure Filter
  47
9 Troubleshooting and Rectification

48
10 Repair Work

49
- Repair Personnel
  49
- Repair Notes
  49
- Tools
  49
- Cleaning the Parts after Disassembly
  50
- Assembly of the Device
  50
11 Function Test after Repair Work

51
12 Disposal

51
13 Accessories

52
- Accessories for Product Output
  52
- Accessories for Product Input
  53
- Suction Hose
  53
- Liter Tank
  54
- Accessories for Trolley and Wall Mount
  54
14 Spare Parts

55
15 Eu Declaration of Conformity

85

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More WAGNER Manuals

WAGNER PROTEC 72-200 Manuals

WAGNER PROTEC 72-200 Manual (136 pages)

Table of Contents

1 About These Instructions

2 Correct Use

3 Identification

4 Basic Safety Instructions

5 Description

6 Assembly and Commissioning

7 Controller

8 Operation

9 Cleaning and Maintenance

10 Troubleshooting

11 Repairs

12 Disposal

13 Accessories

14 Spare Parts

15 Declaration of Conformity

16 Appendix

WAGNER PROTEC 72-200 Original Operating Manual (88 pages)

Table of Contents

1 About These Instructions

2 Correct Use

3 Identification

4 Basic Safety Instructions

5 Description

6 Assembly and Commissioning

7 Operation

8 Cleaning and Maintenance

9 Troubleshooting and Rectification

10 Repair Work

11 Function Test after Repair Work

12 Disposal

13 Accessories

14 Spare Parts

15 Eu Declaration of Conformity

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WAGNER Categories