WAGNER PROTEC 60-240 piston pump Manuals

Manuals and User Guides for WAGNER PROTEC 60-240 piston pump. We have 3 WAGNER PROTEC 60-240 piston pump manuals available for free PDF download: Manual, Original Operating Manual, Operating Manual

WAGNER PROTEC 60-240 Manual (136 pages)

Electronically Controlled 2K Systems

Brand: WAGNER | Category: Paint Sprayer | Size: 15 MB

Twincontrol
1
Table of Contents
3
1 About These Instructions

7
2 Correct Use

11
- Device Types
  11
- Type of Use
  11
- For Use in Potentially Explosive Areas
  11
- Processible Working Materials
  11
- Improper Use
  12
3 Identification

13
4 Basic Safety Instructions

17
- Safety Instructions for the Operator
  17
- Electrical Devices and Equipment
  17
- A Safe Work Environment
  17
- Personnel Qualifications
  18
- Safety Instructions for the Personnel
  18
- Personal Safety Equipment
  18
- Safe Handling of WAGNER Spray Devices
  19
- Grounding the Device
  19
- Product Hoses
  20
- Cleaning and Flushing
  20
- Touching Hot Surfaces
  21
- Maintenance and Repair
  21
- Protective and Monitoring Equipment
  22
5 Description

23
- Components
  23
- Twincontrol Finishing and Protective Coating
  23
- Mode of Operation
  24
- Protective and Monitoring Equipment
  24
- Scope of Delivery
  24
- Technical Data
  25
- Materials of Paint-Wetted Parts
  25
- Control Units with Turbines
  25
- Control Units with Mains Power Supply (Cable)
  27
- Entire System
  28
- Pumps
  29
- Dimensions
  31
- Weights
  34
- Overview of Twincontrol Controllers
  34
- Principle Diagram
  35
- Controller 1 / 9 / 10 for Pumps 5-60 to
  35
- Controllers 2 / 3 / 6 / 8 for Pumps 48-110 to
  35
- Operating Elements and Control Unit Connections
  36
- Pneumatic Diagram
  39
- Twincontrol 2 / Twincontrol
  40
- Twincontrol 6 / Twincontrol
  41
- Twincontrol 9 / Twincontrol
  42
- List of Service Functions
  44
- Dry Running Protection
  47
- Heater (Option)
  47
- AIS Dosing System (Option)
  47
- Automatic Electrostatic System for GM5000 Electrostatic Gun (Option)
  47
- Connection Kit for Gun Flush Box (Option)
  48
- Feed Pump (Option)
  48
- Evomotion 5-125 Feed Pump
  49
- Maintenance Work on the Pumps
  50
6 Assembly and Commissioning

51
7 Controller

64
- Training the Operating Personnel
  64
- Safety Instructions
  64
- Operating the Control Unit
  64
- Entering Numbers [SET]
  66
- Password Protection and User Functions
  66
- Basic Functions for the Painter
  67
- Extended Functions with Password Protection
  68
- Calibration
  72
- Flushing Programs
  73
- Ais
  75
- Check for Leaks in a and B Fluid Section
  77
- Batch Mode" Filling Mode
  78
8 Operation

79
- Training the Operating Personnel
  79
- Safety Instructions
  79
- General Rules for Making Adjustments to the Spray Gun
  79
- Malfunction
  79
- Emergency Deactivation
  80
- Switching on the System
  81
- Switching off the System
  82
- Spraying Mode
  83
- Flushing
  85
- Pressure Relief / Work Interruption
  86
- Automatic Electrostatic System Set for Electrostatic Gun GM 5000 (Option)
  89
- Commissioning and Settings
  90
- Paint Filling
  90
- Spraying Mode
  90
- Work Interruption (STOP)
  91
- Flushing
  91
- Connection Kit for Gun Flush Box (Option)
  91
- Soft Circulation (Option)
  91
- External Mixers (Option)
  93
- Manual External Mixers DN2.6 and DN4
  93
- Manual External Mixer DN8
  93
- Remote Control and ESTA Remote Control (Option)
  94
- Explosion Protection
  94
- Twincontrol Remote Control
  95
- ESTA Remote Control
  95
- Switchbox for Second A-Pump (Option)
  97
9 Cleaning and Maintenance

99
- Cleaning
  99
- Cleaning Personnel
  99
- Safety Instructions
  99
- Filter Cleaning
  99
- Cleaning the System
  99
- Decommissioning
  100
- Long-Term Storage
  100
- Maintenance
  100
- Maintenance Personnel
  100
- Maintenance Instructions
  101
- Safety Checks and Maintenance Intervals
  101
- Service Plug
  102
- Connections for Stroke Measurement
  102
- Turbine
  102
- Non-Return Valves
  102
- Emptying the System
  103
- Filling Empty System
  103
- Cleaning or Replacing the Product Filter
  104
- Product Hoses, Pipes and Couplings
  107
10 Troubleshooting

109
- Alarm Messages and Fault Rectification
  110
11 Repairs

114
- Repair Personnel
  114
- Repair Notes
  114
- Assembly Aids
  115
12 Disposal

116
13 Accessories

117
- Mixer
  117
- Remote Control
  119
- Horn Alarm
  119
- Suction Hoses
  120
- Mixing Hoses
  120
- Ais
  121
- Heater
  122
- Splitter Valve
  123
- Product Pressure Regulator
  124
- Flushing Pressure Set
  124
- Additional Parts for Second Paint (2A)
  124
- Extension Cables
  125
- TC VM5000 Automatic Electrostatic System
  126
- Connection Kit, GFB
  126
- Feed Pump
  126
- Aircoat Regulator
  127
- Archiving Software
  127
14 Spare Parts

128
- Where Can Spare Parts be Found
  128
- Serial Number
  128
- Turbine
  128
15 Declaration of Conformity

129
- Devices with Turbines
  129
- Devices with Cable for Mains Power Supply
  130
16 Appendix

131
- Conversion of the Mixing Ratio Specifications
  131
- Hose Volume Table
  131

WAGNER PROTEC 60-240 Original Operating Manual (88 pages)

Icebreaker Piston Pumps Protective Coating (PC) Flow rate 150 cm3 – 300 cm3

Brand: WAGNER | Category: Water Pump | Size: 10 MB

Table of Contents
3
1 About These Instructions

6
2 Correct Use

8
3 Identification

10
- Explosion Protection Identification
  10
- Identification "X
  10
- Type Plates
  11
4 Basic Safety Instructions

12
- Safety Instructions for the Operator
  12
- Electrical Devices and Equipment
  12
- A Safe Work Environment
  12
- Personnel Qualifications
  13
- Safety Instructions for the Personnel
  13
- Personal Safety Equipment
  13
- Safe Handling of WAGNER Spray Devices
  14
- Grounding the Device
  14
- Product Hose
  15
- Cleaning and Flushing
  16
- Touching Hot Surfaces
  16
- Maintenance and Repair
  17
- Protective and Monitoring Equipment
  17
5 Description

18
- Components
  18
- Mode of Operation
  18
- Air Motor
  18
- Fluid Section
  18
- Protective and Monitoring Equipment
  19
- Scope of Delivery
  19
- Data
  20
- Materials of Paint-Wetted Parts
  20
- Recommended Packings
  20
- Technical Data for PROTEC
  21
- Dimensions and Connections for PROTEC 95-150 and 72-200
  22
- Dimensions and Connections for PROTEC 60-240
  23
- Technical Data for Tiger
  24
- Dimensions and Connections for Tiger
  25
- Volume Flow
  27
- Performance Diagrams
  27
- Operating Elements
  29
- Pressure Regulator Unit
  29
- Product Filter and Return Line
  29
- High-Pressure Filter (Option)
  29
- PC Air Filter Set (Option)
  30
- PC Heater Set (Option)
  31
- Feed Pump (Option)
  32
6 Assembly and Commissioning

33
- Training of Assembly/Commissioning Personnel
  33
- Storage Conditions
  33
- Installation Conditions
  33
- Transportation
  33
- Assembly and Installation
  34
- Ventilation of the Spray Booth
  35
- Air Supply Lines
  35
- Product Supply Lines
  35
- Grounding
  35
- Commissioning
  37
7 Operation

38
- Training the Operating Personnel
  38
- Emergency Stop
  38
- Tasks
  38
- Pressure Relief / Work Interruption
  39
- Basic Flushing
  39
- Filling with Working Product
  40
8 Cleaning and Maintenance

41
- Cleaning
  41
- Cleaning Personnel
  41
- Decommissioning and Cleaning
  41
- Long-Term Storage
  41
- Maintenance
  42
- Maintenance Personnel
  42
- Safety Instructions
  42
- Safety Checks and Maintenance Work
  43
- Emptying Pump
  45
- Filling the Empty Pump
  46
- Cleaning and Replacing the High-Pressure Filter
  47
9 Troubleshooting and Rectification

48
10 Repair Work

49
- Repair Personnel
  49
- Repair Notes
  49
- Tools
  49
- Cleaning the Parts after Disassembly
  50
- Assembly of the Device
  50
11 Function Test after Repair Work

51
12 Disposal

51
13 Accessories

52
- Accessories for Product Output
  52
- Accessories for Product Input
  53
- Suction Hose
  53
- Liter Tank
  54
- Accessories for Trolley and Wall Mount
  54
14 Spare Parts

55
15 Eu Declaration of Conformity

85

WAGNER PROTEC 60-240 Operating Manual (84 pages)

Icebreaker Piston Pumps

Brand: WAGNER | Category: Water Pump | Size: 9 MB

Table of Contents
3
Fluid Section 300 CM
3
About These Instructions
6
Preface
6
Warnings, Notices and Symbols in These Instructions
6
Languages
6
Service Manual
7
Continuous-Flow Heater Operating Manual
7
Abbreviations
7
Terminology for the Purpose of this Manual
7
Correct Use
8
Device Types
8
Type of Use
8
For Use in Potentially Explosive Areas
8
Processible Working Materials
9
Misuse
9
Identification
10
Explosion Protection Identification
10
Identification "X
10
Type Plates
11
Basic Safety Instructions
12
Safety Instructions for the Operator
12
Electrical Devices and Equipment
12
A Safe Work Environment
12
Personnel Qualifications
13
Safety Instructions for the Personnel
13
Personal Safety Equipment
13
Safe Handling of WAGNER Spray Devices
14
Grounding the Unit
14
Product Hose
15
Cleaning and Flushing
16
Touching Hot Surfaces
16
Maintenance and Repair
17
Protective and Monitoring Equipment
17
Description
18
Components
18
Mode of Operation
18
Air Motor
18
Fluid Section
18
Protective and Monitoring Equipment
19
Included Items
19
Data
20
Materials of Paint-Wetted Parts
20
Recommended Packings
20
Technical Data for Jaguar and PROTEC
21
Dimensions and Connections for Jaguar and PROTEC
22
Technical Data for Tiger
23
Dimensions and Connections for Tiger
24
Volume Flow
25
Performance Diagrams
26
Operating Elements
27
Pressure Regulator Unit
27
Product Filter and Return Line
27
High-Pressure Filter (Option)
27
PC Air Filter Set (Option)
28
PC Heater Set (Option)
29
Feed Pump (Option)
30
Assembly and Commissioning
31
Training of Assembly/Commissioning Personnel
31
Storage Conditions
31
Installation Conditions
31
Transportation
31
Assembly and Installation
32
Ventilation of the Spray Booth
33
Air Supply Lines
33
Product Supply Lines
33
Grounding
33
Commissioning
35
Operation
36
Training the Operating Personnel
36
Emergency Stop
36
Tasks
36
Pressure Relief / Work Interruption
37
Basic Flushing
38
Filling with Working Material
38
Cleaning and Maintenance
39
Cleaning
39
Cleaning Personnel
39
Decommissioning and Cleaning
39
Long-Term Storage
39
Maintenance
40
Maintenance Personnel
40
Safety Instructions
40
Safety Checks and Maintenance Work
41
Emptying Pump
43
Filling the Empty Pump
44
Cleaning and Replacing the High-Pressure Filter
45
Troubleshooting and Rectification
46
Repair Work
47
Repair Personnel
47
Repair Notes
47
Tools
47
Cleaning the Parts after Disassembly
48
Assembly of the Device
48
Function Test after Repair Work
49
Disposal
49
Accessories
50
Accessories for Product Outlet
50
Accessories for Product Inlet
51
Suction Hose
51
Liter Tank
52
Accessories for Trolley and Wall Mount
52
Spare Parts
53
How Can Spare Parts be Ordered
53
Overview of the Components
54
Air Motors
56
9" Jaguar Air Motor
56
Air Motor Regulator for Jaguar and PROTEC
59
10" PROTEC Air Motor
60
12" Tiger Air Motor
64
Tiger Air Motor Regulator
67
Connection Sets
68
Fluid Sections
70
Fluid Section 150
70
High-Pressure Filter
76
DN38 Suction Hose
78
PC Suction Tube
78
PC Heavy Duty Trolley
79
PC Air Filter Set
80
PC Heater Set
81
Eu Declaration of Conformity
82

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WAGNER PROTEC 60-240 piston pump Manuals

WAGNER PROTEC 60-240 Manual (136 pages)

Table of Contents

1 About These Instructions

2 Correct Use

3 Identification

4 Basic Safety Instructions

5 Description

6 Assembly and Commissioning

7 Controller

8 Operation

9 Cleaning and Maintenance

10 Troubleshooting

11 Repairs

12 Disposal

13 Accessories

14 Spare Parts

15 Declaration of Conformity

16 Appendix

WAGNER PROTEC 60-240 Original Operating Manual (88 pages)

Table of Contents

1 About These Instructions

2 Correct Use

3 Identification

4 Basic Safety Instructions

5 Description

6 Assembly and Commissioning

7 Operation

8 Cleaning and Maintenance

9 Troubleshooting and Rectification

10 Repair Work

11 Function Test after Repair Work

12 Disposal

13 Accessories

14 Spare Parts

15 Eu Declaration of Conformity

WAGNER PROTEC 60-240 Operating Manual (84 pages)

Table of Contents

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