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Summary of Contents for SKF 501-301-310-S1
- Page 1 Assembly Instructions Injection oiler for metering minimum lubricant quantities 501-301-310-S1 951-170-236-EN Version 01 24/05/2019...
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Page 2: Legal Notice
This can be found in ○ Intent or negligence 12277 Berlin our general terms and conditions. Germany ○ Use of non-original SKF spare parts Phone +49 (0)30 72002-0 Fax +49 (0)30 72002-111 ○ Incorrect planning or layout www.skf.com/lubrication... -
Page 3: Table Of Contents
Table of contents Table of contents Legal notice ....................2 Explanation of symbols, signs and abbreviations ........5 Safety instructions .................7 Lubricants ................... 14 General information ................14 General safety instructions ..............7 Selection of lubricants ................14 General behaviour when handling the product ........7 Material compatibility ................14 Intended use .................... - Page 4 Table of contents Initial start-up ................27 Inspections prior to initial start-up .............27 Inspections during initial start-up ............27 Operation ..................28 Cleaning ..................29 Cleaning agents ..................29 Exterior cleaning ...................29 Interior cleaning ..................29 Maintenance ................30 Troubleshooting ................31 Repairs ..................32 Shutdown and disposal ...............
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Page 5: Explanation Of Symbols, Signs And Abbreviations
Explanation of symbols, signs and abbreviations Explanation of symbols, signs and abbreviations The following abbreviations may be used within these instructions. Symbols within safety notes mark the kind and source of the hazard. General warning Dangerous electrical voltage Risk of falling Hot surfaces Unintentional intake Crushing hazard... - Page 6 Explanation of symbols, signs and abbreviations Fig. 1 Abbreviations and conversion factors regarding °C degrees Celsius °F degrees Fahrenheit approx. approximately Kelvin ounce i.e. that is Newton fl. oz. fluid ounce poss. possibly hour inch if appl. if applicable second pounds per square inch incl.
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Page 7: Safety Instructions
1. Safety instructions 1. Safety instructions 1.1 General safety instructions 1.2 General behaviour when handling the product ○ The owner must ensure that safety infor- ○ Responsibilities for different activities ○ The product may be used only in aware- mation has been read by any persons en- must be clearly defined and observed. -
Page 8: Intended Use
1. Safety instructions 1.3 Intended use 1.5 Modiications of the product ○ of plastic parts in areas with high ozone Supply of lubricating oil within the speci- levels or in areas with harmful radiation fications, technical data and limits for the Unauthorized conversions or modifica- (e.g. -
Page 9: Painting Of Plastic Parts
1. Safety instructions 1.9 Other applicable documents 1.10 Markings on the product 1.6 Painting of plastic parts In addition to these instructions, the fol- None Painting of any plastic parts or seals of the lowing documents must be observed by the described products is expressly prohibited. -
Page 10: Persons Authorized To Operate The Pump
1. Safety instructions 1.12 Brieing of external technicians 1.11 Persons authorized to operate the 1.14 Operation pump The following must be observed during Prior to commencing the activities, external commissioning and operation: technicians must be informed by the opera- 1.11.1 Operator tor of the company safety provisions, the ○... -
Page 11: Transport, Installation, Maintenance, Malfunctions, Repair, Shutdown, Disposal
1. Safety instructions 1.16 Transport, installation, maintenance, ○ Ensure through suitable measures that ○ Undertake drilling at non-critical, non- malfunctions, repair, shutdown, movable or detached parts are immobi- load bearing parts only. Use any available disposal lized during the work and that no limbs boreholes. -
Page 12: Initial Commissioning / Daily Start-Up
1. Safety instructions 1.17 Initial commissioning / daily start-up 1.18 Cleaning ○ All components used must be designed Ensure that: ○ Risk of fire and explosion when using according to the maximum operating inflammable cleaning agents Only use ○ All safety devices are completely available pressure and the maximum respectively non-flammable cleaning agents suitable and functional... -
Page 13: Residual Risks
1. Safety instructions 1.19 Residual risks Residual risk Possible in life cycle Prevention/ remedy Personal injury/ material damage due to Keep unauthorized persons away. No people may remain under suspended loads. Lift A B C G H K falling of raised parts parts with adequate lifting devices. -
Page 14: Lubricants
2.3 Material compatibility 2.2 Selection of lubricants Lubricants are used specifically for cer- SKF considers lubricants to be an element Lubricants must generally be compatible tain application purposes. In order to fulfil of system design. A suitable lubricant is se-... -
Page 15: Ageing Of Lubricants
When handling lubricants the rel- tems (e.g. "bleeding"). evant safety data sheets and haz- ard designations, if any, on the Please contact SKF. if you have further ques- packaging have to be observed. tions regarding lubricants. You may request an overview of the lubri- cants tested by SKF. -
Page 16: Overview, Functional Description
3. Overview, functional description 3. Overview, functional description Fig. 2 Overview, functional description - injection oiler The injection oilers described in these in- structions are pneumatic piston pumps that dispense lubricating oil in an unchangeable quantity. Corresponding to the variant of the injection oiler, the lubricating oil is supplied either from the installed reservoir or from a lubricant feed line to be connected by the operator. - Page 17 3. Overview, functional description Fig. 3 Overview, functional description - injection oiler with reservoir Reservoir lid (9) Serves to fill the reservoir with suitable clean lubricant and as a protection against contami- nation of the lubricant. Strainer insert (10) The strainer insert (500 µm) prevents severely contaminated lubricating oil from being filled into the reservoir accidentally.
- Page 18 3. Overview, functional description Fig. 4 Overview, functional description of injection oiler with reservoir Venting of the spring chamber (3) Serves to ventilate the spring chamber during a piston stroke. Compressed air connection (2) Serves to connect the compressed air line. Fastening bores (5) The fastening bores on the bottom side (also see minimum installation dimensions) of the...
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Page 19: Technical Data
4. Technical data 4. Technical data 4.1 General technical data Ambient temperature -20 °C to +80 °C Operating viscosity 20 - 1100 mm Inlet air pressure 3 - 8 bar Volumetric flow rate max. 200 l per minute at 6 bar Protection against too high pressures Pressure control valve 10 bar ≤... -
Page 20: Hydraulic Connection Diagram
4. Technical data 4.2 Hydraulic connection diagram 951-171-236 - 20 - Version 01... -
Page 21: Delivery, Returns, And Storage
5. Delivery, returns, and storage 5.1 Delivery 5.3 Storage 5.4 Storage temperature range After receipt of the shipment, check the SKF products are subject to the following ○ corresponds to the admissible ambient shipment for damage and completeness storage conditions: temperature range according to the shipping documents. -
Page 22: Installation
6. Installation 6. Installation 6.1 General information ○ Observe prescriptions in chapter Techni- 6.2 Place of installation CAUTION cal data regarding the installation posi- Protect the product against humidity, dust tion and vibrations and install it in an easily ac- Risk of falling cessible position to facilitate other installa- Exercise care when dealing with lu-... -
Page 23: Minimum Assembly Dimensions
6. Installation 6.2.1 Minimum assembly dimensions Ensure sufficient space for maintenance work or for attachment of further components by leaving a free space of at least 100 mm into each direction in addition to the dimensions stated in the following. Fig. -
Page 24: Installation Bores
6. Installation 6.2.2 Installation bores Fastening is done by means of: Fig. 6 Mounting bores at the bottom 2 x Screws M6 x 8 (8.8) 2 x Washer 6 at the two bores (5) on the bot- tom of the pump housing The depth of the fastening bores is 8 mm. -
Page 25: Injection Oiler With Reservoir
6. Installation 6.2.3 Injection oiler with reservoir Fig. 7 Injection oiler with reservoir • Connect the compressed air line to the compressed air inlet (2) • Connect the lubrication line. Connection of the lubrication line is realized via the push-in type connector (1) for tube 4 x 0.85 951-171-236 Version 01... -
Page 26: Fill The Reservoir
6. Installation 6.3 Fill the reservoir Fig. 8 Fill the reservoir • Remove the reservoir lid (1.1) from the reservoir and put it in a clean place. The inside of the reservoir lid must not be contaminated. Remove possible contaminations •... -
Page 27: Initial Start-Up
7. Initial start-up 7. Initial start-up Injection oiler with reservoir Complete venting is a prerequisite for proper system operation. For initial commissioning, several lubrication pulses should be triggered by actuating the way valve to fill the lubrication line. Due to the low flow rate, it may take some time to fill a long supply line. Connect the filled supply line to the lubrication point. -
Page 28: Operation
8. Operation 8. Operation SKF products operate automatically to the greatest possible extent. Basically, activities during standard opera- tion are limited to the control of the filling level and the timely refilling of lubricant. 951-171-236 - 28 - Version 01... -
Page 29: Cleaning
9. Cleaning 9. Cleaning WARNING Personal injury due to falling, pressure injection and contact with cleaning agents Performance of cleaning, required personal protective equipment, cleaning agents and devices following the valid operational regu- lations of the operator. 9.1 Cleaning agents 9.2 Exterior cleaning 9.3 Interior cleaning Cleaning agents compatible with the ma-... -
Page 30: Maintenance
10. Maintenance Maintenance Regular and appropriate maintenance is a prerequisite to detect and clear faults in time. The specific time lines have to be determined, veri- fied at regular intervals and adapted, if necessary, by the operator based on the operating conditions. If needed, copy the table for regular maintenance activities. -
Page 31: Troubleshooting
11. Troubleshooting Troubleshooting Fig. 11 Fault table 1 Fault Possible cause Remedy Reservoir empty (if any) Refill suitable lubricant only. No lubricant in the lubricant feed line or in the supply system Check the lubricant feed line / supply system (for injection oilers without reservoir) Air pockets in the lubricant feed line Vent the lubricant feed line. -
Page 32: Repairs
12. Repairs Repairs WARNING Risk of injury Before carrying out any repair work, take at least the following safety measures: ○ Keep unauthorized persons away ○ Mark and secure work area ○ De-pressurize the product ○ If necessary, disconnect neigh- bouring live parts and protect or cover them against being switched on again... -
Page 33: Shutdown And Disposal
13. Shutdown and disposal Shutdown and disposal 13.1 Temporary shutdown 13.3 Disposal Countries outside the European Union Temporarily shut the system down by: Countries within the European Union The disposal has to be done according to the Disposal should be avoided or minimized ○... - Page 34 SKF Lubrication Systems Germany GmbH Walldorf Facilities Heinrich-Hertz-Str. 2-8 DE - 69190 Walldorf Phone: +49 (0) 6227 33-0 Fax: +49 (0) 6227 33-259 e-mail: Lubrication-germany@skf.com www.skf.com/lubrication 951-170-236-EN Version 01 24/05/2019...
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