Micronics UF AV5000 Installation & Operation Instructions

Area-velocity flow meter

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USER'S GUIDE
Installation & Operation
Instructions
Area-Velocity Flow Meter
Model UF AV5000
Manual Series B.1.4

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Summary of Contents for Micronics UF AV5000

  • Page 1 USER'S GUIDE Installation & Operation Instructions Area-Velocity Flow Meter Model UF AV5000 Manual Series B.1.4...
  • Page 2 UF AV5000 Area-Velocity Flow Meter Note: This page has been left blank intentionally. Page 2...
  • Page 3: Table Of Contents

    UF AV5000 Area-Velocity Flow Meter INDEX CONNECTIONS ....................4   FUNCTION TEST ....................4   KEYPAD SYSTEM.................... 6   CALIBRATION MENU ..................8   MESSAGE ......................9   STATUS ......................9   PASSWORD..................... 10   UNITS/MODE ....................11   CALIBRATION....................12  ...
  • Page 4: Connections

    Connect the sensor to the terminals as shown below, then apply TDCR power. Allow 30 seconds for the UF AV5000 to initialize. GOOD A. Place QZ02L sensor (flat to the bottom) in a bucket of water about 6” deep and select...
  • Page 5 UF AV5000 Area-Velocity Flow Meter CONNECTIONS LEVEL VELOCITY 4-20mA 4-20mA VELOCITY LEVEL + – + – EXTRA RELAYS OPTION RLY3 RLY4 RLY5 RLY6 – 4-20mA FLOW HEATER OPTION RLY2 RLY1 TRANSDUCER Page 5...
  • Page 6: Keypad System

    UF AV5000 Area-Velocity Flow Meter KEYPAD SYSTEM The UF AV5000 uses a menu system. Arrows show the four directions to leave a menu box. Pressing a corresponding keypad arrow will move to the next item in the direction shown. Move the cursor (underline) under numerals and increase or decrease numerals with the keys.
  • Page 7: Calibration Menu

    UF AV5000 Area-Velocity Flow Meter CALIBRATION MENU Page 7...
  • Page 8: Message

    The main display shows the units selected from the menu, Flow Units/Mode orVelocity rate being measured, TOTALIZER and RELAY states. The UF AV5000 will start-up with this display and will return to this screen after a timeout 20130.8 USG if keys are not pressed in other menus. Relays...
  • Page 9: Password

    UF AV5000 Area-Velocity Flow Meter 24 HR LOG (Data Logging option only) --24 hr log------Flow Date Feb. 12/2010 Total 50138 USG Press from the RUN display to view a formatted flow report from instruments Average 34.82 USG/m with a built-in data logger. Press...
  • Page 10: Units/Mode

    UF AV5000 Area-Velocity Flow Meter UNITS/MODE --Units/Mode-------- Mode Flow Linear From press the and then the to select . Flow Mode Flow Velocity Volume mode displays the flow rate in engineering units (e.g. gpm, litres/sec, etc.) Press Time the to store your selection then the to the next menu item.
  • Page 11: Calibration

    UF AV5000 Area-Velocity Flow Meter CALIBRATION --Calibration------- 20mA Flo 10.000ft /s ³ 4mA Flo 0.000ft /s ³ Press to enter. Use to position before each menu Calibration 20mA Vel 10.000ft/s item and to enter. When settings are completed press to store and return to 4mA Vel 0.000ft/s...
  • Page 12 Decrease for faster response to changes in flow. LOE Time Press and enter the number of seconds allowed without receiving an echo before the UF AV5000 displays ECHO , and Control relays change state as calibrated under LOSS Relay Parameters...
  • Page 13 UF AV5000 Area-Velocity Flow Meter CHANNEL SETUP --Channel Setup------ Type Round Max Height 0.75ft Select for open pipes. Set to the inner diameter Round Round Max Height of the pipe. Select for rectangular channels. Enter the channel Rectangle Rectangle width.
  • Page 14 UF AV5000 Area-Velocity Flow Meter CUSTOM CHANNELS --Custom Channel----- Type Custom Reset Data Old data MUST be removedbefore enteringdata for a new Reset Data Max Height 0.75 ft channel. Press then press and press to clear old Division 0.05 ft data.
  • Page 15: Relay Parameters

    UF AV5000 Area-Velocity Flow Meter RELAY PARAMETERS --Relay Parameters-- Relay Function Flow Press to select a relay (2 relays are standard, 4 Relay 1000 USG additional are optional). 0.000 USG Press to select Function Pulse Flow Velocity Level Position the cursor under the numerals and press...
  • Page 16: Special Functions

    UF AV5000 Area-Velocity Flow Meter DATA LOGGING (OPTIONAL) Refer to Options section of this manual. SPECIAL FUNCTIONS --Special Functions- Language English Analog Out 4-20mA Select Language English French Spanish Backlight High Reset Totalizer Select mode for the analog output. Analog Out...
  • Page 17 UF AV5000 Area-Velocity Flow Meter SIMULATION --Simulation-------- Level 0.75ft Velocity 10ft/s Simulate a level reading and a velocity reading (Press to change value Flow 1982.88USG/m and to store). 4-20mA A 20.00 4-20mA B 20.00 Review the resulting Flow reading, the three analog outputs (A: Flow, B: 4-20mA C 20.00...
  • Page 18: Installation - Sensor Location

    2. For best results flow should be evenly distributed across the channel and relatively free of turbulence. (The UF AV5000 is very effective at averaging level and velocity readings in turbulent conditions, but best accuracy and response time is achieved with evenly distributed flow.) 3.
  • Page 19 UF AV5000 Area-Velocity Flow Meter GOOD END VIEW SENSOR SENSOR FLOW FLOW SENSOR SENSOR SENSOR SENSOR END VIEW END VIEW Page 19...
  • Page 20 UF AV5000 Area-Velocity Flow Meter OPTIONAL PIPE BAND MOUNTING WITH QZ02L SENSOR Install the stainless steel pipe band with the sensor mounting bracket at the invert (bottom) of the pipe. Ensure that the sensor bracket is parallel to the water surface (check with a level).
  • Page 21 UF AV5000 Area-Velocity Flow Meter OPTIONAL PZ12-LP LEVEL SENSOR MOUNTING Mount the PZ12-LP non-contacting ultrasonic level sensor in an unobstructed position at least 203.2mm (8”) above the high water level. Install the stainle ss steel mounting bracket in a horizontal position (check with a level) and then insert the PZ12-LP sensor.
  • Page 22: Enclosure Installation

    UF AV5000 Area-Velocity Flow Meter ENCLOSURE INSTALLATION Locate the enclosure within 6 m (20 ft) of the sensor (up to 150 m - 500 ft optional). The enclosure can be wall mounted with the four mounting screws (included) or panel mounted with Option PM Panel Mount kit from Micronics Limited.
  • Page 23: Field Troubleshooting

    UF AV5000 Area-Velocity Flow Meter FIELD TROUBLESHOOTING The UF AV5000 uses an ultrasonic level sensor to determine channel AREA and an ultrasonic Doppler sensor to measure flow VELOCITY. The QZ02L transducer combines both sensors in one housing. An optional configuration uses the PZ12-LP “down-looking” level sensor and a QZ02L-DP velocity sensor.
  • Page 24 UF AV5000 Area-Velocity Flow Meter SENSOR CABLE RESISTANCE TEST Unplug the green sensor terminal from the Doppler board and connect the sensor wires as shown. With a multimeter, perform resistance checks for each set of wires. One single loose terminal may cause false readings.
  • Page 25: Product Return Procedure

    Instruments may be returned to Micronics for service or warranty repair. Obtain an RMA Number from Micronics - Before shipping a product to the factory please contact Micronics by tele phone, fax or email to obtain an RMA number (Returned Merchandise Authorization). This ensures fast service and correct billing or credit.
  • Page 26: Area-Velocity Flow Data Sheet

    UF AV5000 Area-Velocity Flow Meter AREA-VELOCITY FLOW DATA SHEET Micronics Please complete and return this form to Micronics. It is Knaves Beech Business Centre, important. We use this information to check our database for performance of Micronics flow meters in similar...
  • Page 27 UF AV5000 Area-Velocity Flow Meter LIMITED WARRANTY _____________________ Micronics products warrants, to the original purchaser, its to be free from defects in material and workmanship for a period of one year from date of invoice. will replace Micronics repair, free of charge, any...
  • Page 28: Appendix A - Options

    EXTRA SENSOR CABLE (OPTION VXC) Each Micronics UF AV5000 flow meter includes 7.6 m. (25 ft), 15 m. (50 ft) or 30 m. (100 ft) tri-coaxial sensor cable. This cable is shielded from electrical interference and is watertight with a polyurethane jacket.
  • Page 29 UF AV5000 Area-Velocity Flow Meter SENSOR CABLE JUNCTION BOX (OPTION VJB) Optional Watertight steel NEMA4 (IP55) Junction Boxes with terminal strips are available from Micronics Limited. DIMENSIONS OPTION VJB - JUNCTION BOX 140mm (5.5”) 73mm (2.86”) 84mm 28mm (3.31”) (1.12”) 127mm ( 5”)
  • Page 30 UF AV5000 Area-Velocity Flow Meter SS PIPE MOUNTING BAND – OPTION VSJ Use optional VSJ stainless steel Pipe Mounting Bands for easy Sensor installation in round pipes. Each Pipe Band includes: Band Adjustment Jack allowing ±0.5” (13 mm) adjustment from...
  • Page 31 UF AV5000 Area-Velocity Flow Meter ENCLOSURE HEATER AND THERMOSTAT - Option TH Instruments can be factory-equipped with an Enclosure Heater and Thermostat or the module can be customer-installed. The Thermostat is factory set to turn ON at 4.5°C (40°F) and OFF at 15.5°C (60°F).
  • Page 32: Data Logging (Optional)

    UF AV5000 Flow Meters may be ordered factory-configured for 9-32VDC power input. QUICK BENCH TEST: Connect Sensor as shown below, then Power. Test operation of the UF AV5000 by holding the sensor in one hand and rubbing your thumb or fingers briskly across the face (plastic surface) of the sensor.
  • Page 33 Seal conduit entries with caulking Seal conduit entries with caulking compound to further reduce moisture compound to further reduce moisture condensation. condensation. Page 34 Page 34 RETRIEVE LOG FILE Plug a USB Flash Memory Drive (not supplied by Micronics) into the USB output...
  • Page 34 RETRIEVE LOG FILE Page 35 RETRIEVE LOG FILE Install Micronics Logger on your PC or laptop. Refer to the Help menu in the Plug a USB Flash Memory Drive (not supplied by Micronics) into the USB output program for detailed instructions.
  • Page 35: Specifications

    UF AV5000 Area-Velocity Flow Meter SPECIFICATIONS Electronics Enclosure: NEMA4X (IP 66), watertight and dust tight, polycarbonate with clear, shatterproof hinged Lexan cover Accuracy: Level: ± 0.25% of Range Velocity: ± 2% of Reading Repeatability: 0.1% F.S., Linearity: 0.1%F.S. White, backlit matrix – displays flow rate, totalizer, relay states,...
  • Page 36 UF AV5000 Area-Velocity Flow Meter UF AV5000 Area-Velocity Flow Meter UF AV5000 Area-Velocity Flow Meter 188mm/ 7.4” CONDUIT ENTRY SIDE VIEW LOCATION 130mm / 5.12” 164 mm / 6.46” 188mm/ 7.4” Velocity/Level Sensor QZ02L 130mm / 5.12” 164 mm / 6.46”...
  • Page 37 UF AV5000 Area-Velocity Flow Meter Optional (Velocity only) Sensor QZ02L-DP 0.03 m/sec (0.1 ft/sec) Minimum Velocity: Maximum Velocity: 6.2 m/sec (20 ft/sec) [reverse flow to -1.5 m/sec (-5 ft/sec)] Operating Temperature: -15 to 65°C (5 to 150°F) Exposed Materials: PVC, epoxy resin, polyurethane, ultem Sensor Cable: 7.6 m.
  • Page 38 Thank you for reading this data sheet. Please contact us for a quotation: Head Office (UK) Switzerland Office P.O. Box 2124 Zugerstrasse 46 Chelmsford 6314 Unterägeri Essex CM1 3UP England Switzerland Tel: +44 (0)1245 600 560 Tel: +41 41 541 5877 Fax: +44 (0)1245 600 030 Fax: +41 41 541 5878 Email:...

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