Flomec Q9 Product Owners Manual

Flomec Q9 Product Owners Manual

Computer electronics (non-agency)
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Q9 COMPUTER ELECTRONICS
(Non-Agency)
7/2021
920896-07 Rev A

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Summary of Contents for Flomec Q9

  • Page 1 Q9 COMPUTER ELECTRONICS (Non-Agency) 7/2021 920896-07 Rev A...
  • Page 2 Please save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage. Please refer to back cover for information regarding this product’s warranty and other important information.
  • Page 3: Table Of Contents

    NON-AGENCY APPROVED Q9 TABLE OF CONTENTS Getting Started -------------------------------------------------------------- 4 General Safety Instructions -------------------------------------------- 5 Electrical / Mechanical Specifications ------------------------------ 6 Approval Ratings ---------------------------------------------------------- 9 Installation ------------------------------------------------------------------ 10 Operation ------------------------------------------------------------------- 11 Normal Operation Mode ------------------------------------------ 12 Diagnostic Mode ---------------------------------------------------- 14...
  • Page 4: Getting Started

    BEFORE YOU BEGIN Usage This computer electronics is designed specifically for use on FLOMEC® • Turbine housings. It is also designed to work with several other FLOMEC products. Power Source Requirements This computer requires DC power. For this application, the power is •...
  • Page 5: General Safety Instructions

    GENERAL SAFETY INSTRUCTIONS Non-Agency Approved Q9 Computer Electronics IMPORTANT: It is your responsibility to: Ensure that all equipment operators have access to adequate instructions • concerning safe operating and maintenance procedures. The apparatus enclosure may contain aluminum and is considered to constitute a potential risk of ignition by impact or friction.
  • Page 6: Electrical / Mechanical Specifications

    With batteries removed from display. Hi-Temp See Ambient and Fluid Temperature Limits graph on next page. Display If wider operating temperature ranges are desired, reference (G2S Meters information on FLOMEC® Remote Kits. Only) ELECTRICAL Input Pulse Frequency Range: 0.25 Hz – 3kHz...
  • Page 7 SPECIFICATIONS (continued) AMBIENT AND FLUID TEMPERATURE LIMITS – HI-TEMP DISPLAY NOTE: The upper limit of the “Useable Combination” area can be increased by 10°F (6°C) when lithium batteries are installed in the Q9 Display.
  • Page 8 SPECIFICATIONS (continued) COMPUTER ELECTRONICS TERMINAL CONNECTIONS Figure 1 DIMENSIONS Height Width Length Height (Mounted) (Widest Point) Standard Display 3.40 in. 0.85 in. 0.72 in. 2.14 in. (8.6 cm) (2.1 cm) (1.8 cm) (5.4 cm) Hi-Temp Display (With Riser) 3.45 in. 1.72 in.
  • Page 9: Approval Ratings

    SPECIFICATIONS (continued) COMPUTER DISPLAY FEATURES Familiarize yourself with the computer features before installation and use. Figure 3 APPROVAL RATINGS Q9 Computer Electronics...
  • Page 10: Installation

    9,999,990 (x10), or 99,999,900 (x100). All operations are easily accessed with the two buttons on the front panel. In a FLOMEC turbine meter, liquid flows through the turbine housing causing an internal rotor to spin. As the rotor spins, an electrical signal is generated in the pickup coil. This pulse data from the turbine is translated into calibrated flow units shown on the computer's display readout.
  • Page 11: Operation

    OPERATION COMPUTER DISPLAY All operations are revealed on the LCD using the large 6-characters in the top row and smaller characters and symbols in the second row. These characters and symbols indicate information regarding totals, flow, calibration, units of measure and operational messages Push button operation varies dependent upon the various modes of operation, i.e.
  • Page 12: Normal Operation Mode

    OPERATION NORMAL OPERATION MODE Button Usage Map – Normal Operation Mode BUTTON Button Operation (Normal Operation Mode) Total Button: Change between batch total and accumulative total. When a total is displayed, pressing the Total button changes the top row of large display digits between batch total and accumulative total.
  • Page 13 OPERATION (continued) NORMAL OPERATION MODE (continued) Total Button: Batch total reset. When a batch total (see Figure 8-1) is displayed, press and hold the Total button for 3 seconds; the software will display a three-second count down, and then reset the batch total to zero.
  • Page 14: Diagnostic Mode

    OPERATION (continued) NORMAL OPERATION MODE (continued) Rate Button: Change display from total to rate. When a total is displayed, pressing the Rate button changes the top row of large display digits from a total to a rate display. The information row will change to the proper units and the corresponding icons will also be shown, i.e.
  • Page 15 OPERATION (continued) NORMAL OPERATION MODE (continued) Diagnostic Mode (continued) Screen 1 – Input Frequency After the button is released, the software will advance and display the input frequency in Hz. The top row is used to indicate frequency. The information row will display messages. (See Figure 11-2) Figure 11-2 Screen 2 –...
  • Page 16: Configuration Mode

    OPERATION (continued) USER CONFIGURATION MODE General Notes for User Configuration Mode Menus 1. The term “focus” as used in this manual indicates an active editable item. Focused items will constantly flash ON/OFF. Advance focus: Press the Total button. Advancing focus will move focus to the next editable item to the right.
  • Page 17: Configuration Process Map

    OPERATION (continued) USER CONFIGURATION MODE (continued) General Notes for User Configuration Mode Menus Once in configuration mode, the user can then proceed thru the configuration process menus as shown on the “configuration process map” below. The software will retain your entries as you progress through the user configuration menus, however, there is no automatic “save”...
  • Page 18: Pin

    OPERATION (continued) USER CONFIGURATION MODE (continued) PIN Menu The first menu in the configuration mode is for the user to enter a Personal Identification Number (PIN) to secure the configuration of the computer and continue with making changes. The default user PIN is 0000. Using this default PIN will unlock the meter unless the PIN has been reset by the user.
  • Page 19: Volume Unit

    OPERATION (continued) USER CONFIGURATION MODE (continued) Reset PIN Menu (continued) If “Y” was selected, the previous PIN will be shown. The left most digit of PIN is in focus. Increment the value of each digit as desired as you advance focus through the digits. After reset of the PIN, advance focus to next menu.
  • Page 20 OPERATION (continued) USER CONFIGURATION MODE (continued) Custom Volume Unit Label Menu (continued) If the computer is new or has no previous custom volume unit label stored in memory, the screen will appear with three dashes. (See Figure 20) The left most of the dashes will be in focus and the user can select a letter from the list of upper case letters.
  • Page 21: Time Period

    OPERATION (continued) USER CONFIGURATION MODE (continued) Flow Rate / Time Period Menu This menu is used to choose the period of time over which the flow rate is calculated. The options for this menu are: per day, hour, minute, or second. (See Figure 22-1) Time Base Abbreviation Hour...
  • Page 22: Advanced Options

    OPERATION (continued) USER CONFIGURATION MODE (Advanced Options) Advanced Options Menu This menu is used to access the Advanced Options. The Rate button is used to change between NO and YES selections. The Total button is used to select either NO or YES for the Advanced Options menu.
  • Page 23: Calibration Selection

    OPERATION (continued) USER CONFIGURATION MODE (Advanced Options) (continued) Calibration Method Selection Menu This menu is used to define which calibration method will be used in normal operation. The calibration method the user previously selected (if any) will be shown on the display first. The bottom row of characters will be in focus indicating that the user can change the calibration method.
  • Page 24: Inner Pipe Diameter

    OPERATION (continued) USER CONFIGURATION MODE (Advanced Options) (continued) Calibration Method Selection Menu (continued) K-Factor Entry method (see Figure 26-4) is a field calibration method by which the user can input either a single point or multipoint calibration table. From 1 to 5 unique K-factor and frequency values can be entered and will be stored in the custom K-factor table in the computer.
  • Page 25: Daughter Board Options

    4mA or “zero” setting (see Figure 29-1). This setting will already be configured for the minimum flowrate of the meter this Q9 was attached to, when shipped from the factory. The Total and Rate button presses for this menu...
  • Page 26: Field Calibration Mode

    OPERATION (continued) USER CONFIGURATION MODE (Advanced Options) (continued) DAUGHTER BOARD MODULES (continued) 4-20mA Menu (Requires 4-20mA Daughter Board Module) (continued) NOTE: Figure 29-4 shows the display when changing “span” or 20mA Flowrate Settings. Figure 29-4 USER CONFIGURATION MODE (Field Calibration Mode) Field Calibration Method General The field calibration method may be set by the user, and can be changed or modified at any...
  • Page 27: Dispense Display

    OPERATION (continued) USER CONFIGURATION MODE (Field Calibration Mode) (continued) Field Calibration Method Entry At the beginning of the calibration method entry menu, the software will allow the user to start the calibration process or to exit back to normal operation. (See Figures 30-1 & 30-2) The bottom row of characters will be in focus to indicate that the user can select between either “Start”...
  • Page 28 OPERATION (continued) USER CONFIGURATION MODE (Field Calibration Mode) (continued) Dispense Display Method (continued) Begin dispensing into a container of known accurate volume. As soon as pulses are detected by the software, the screen will change to display the volume being dispensed on the top row and the volume unit on the bottom row.
  • Page 29: Percent Adjust

    OPERATION (continued) USER CONFIGURATION MODE (Field Calibration Mode) (continued) Percent Adjust Method (Correction Factor) Percent adjust method is a field calibration method by which the user will enter a percentage amount to adjust K-factor values in the factory programmed K-factor table. Once the percentage is input by the user, the software will apply this percentage adjustment to all calculated and displayed values.
  • Page 30: K-Factor Entry

    OPERATION (continued) USER CONFIGURATION MODE (Field Calibration Mode) (continued) K-Factor Entry Method - Frequency K-factor entry method (see Figure 34-1) is a field calibration method by which the user can input either a single point or multipoint calibration table. From 1 to 5 unique K-factor and frequency values can be entered and will be stored in the custom K-factor table in the computer.
  • Page 31 OPERATION (continued) USER CONFIGURATION MODE (Field Calibration Mode) (continued) K-Factor Entry Method – K-Factor Value The software will read the existing K-factor table from the computer and will display the first K-factor on the top row. The bottom row displays the K-factor table entry position (1 thru 5) for the volume unit shown.
  • Page 32: Troubleshooting

    TROUBLESHOOTING Symptom Probable Cause Corrective Action A. INACCURATE 1. Field Calibration not Field calibrate again or select Factory TOTALS / performed properly. Calibration. FLOWRATE. 2. Factory Calibration not Perform a Field Calibration according suitable for liquid being to Field Calibration Section. measured.
  • Page 33 TROUBLESHOOTING (continued) Symptom Probable Cause Corrective Action F. ENTIRE SCREEN 1. Ambient / fluid temperature If readable, display is fine. If a “BLUISH”. is reaching upper heat nuisance, consider Remote Display limits. kit options. G. NO FLOW ON 1. Field Calibration not Field calibrate again or select SCREEN WHEN performed correctly.
  • Page 34: Maintenance

    The computer is shipped with (2) alkaline AAA size batteries (1.5-volts each) installed. Battery replacements are readily available as an off-the-shelf item. To maintain the FLOMEC® warranty, the batteries listed below are approved for use. Alkaline (AAA size, 1.5-volts each) Energizer, Alkaline, E92 or En92 Duracell, Alkaline, Mn2400 Lithium (AAA size, 1.5-volts each)
  • Page 35: Parts & Service

    Item Part No. Description Reqd. 901002-52 Seal (Display) Seal (Hi-Temp Riser, If Installed) Kit, Q9 Hi-Temp Riser (G2S Meters Only) 125527-01 Includes: Riser, Seal, (4) screws 116000-1 Large Calibration Container (5 Gallon) Optional SERVICE For warranty consideration, parts, or other service information, please contact your local distributor.
  • Page 36: Warranty

    To make a claim against this warranty, or for technical assistance or repair, contact your FLOMEC distributor or contact FLOMEC at one of the locations below. In North or South America contact Outside North or South America contact Great Plains Industries, Inc.

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